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The Lunar Electric Rover (LER), which was formerly called the Small Pressurized Rover (SPR), is currently being carried as an integral part of the lunar surface architectures that are under consideration in the Constellation Program. One element of the LER is the suit port, which is the means by which crew members perform Extravehicular Activities (EVAs). Two suit port deliverables were produced in fiscal year 2008: a 1-g suit port concept evaluator for functional integrated testing with the LER 1-g concept vehicle and a functional and pressurizable Engineering Unit (EU). This paper focuses on the 1-g suit port concept evaluator test results from the Desert Research and Technology Studies (D-RATS) October 2008 testing at Black Point Lava Flow (BPLF), Arizona. The 1-g suit port concept evaluator was integrated with the 1-g LER cabin and chassis concepts.

Carbon fiber-reinforced plastic (CFRP) is one of the most commonly used materials in the aerospace industry today. CFRP in pre-impregnated form is an anisotropic material whose properties can be controlled to a high level by the designer. Sometimes, these properties make the material hard to predict with regards to how the geometry affects manufacturing aspects. This paper describes eleven design rules originating from different guidelines that describe geometrical design choices and deals with manufacturability problems that are connected to them, why they are connected and how they can be minimized or avoided. Examples of design choices dealt with in the rules include double curvature shapes, assembly of uncured CFRP components and access for non-destructive testing (NDT). To verify the technical content and ensure practicability, the rules were developed by, inter alia, studying literature and performing case studies at SAAB Aerostructures.

The EUROMIR-95 flight was selected as model for the HUBES experiment: a similar duration (135 days), a similar crew (3 men), similar schedule organisation (8 hours work, 8 hours sleep, 8 hours off-duties), similar workload for the crew and the mission control (performance of scientific experiments), similar setup for communication and data processing, and similar layout of the MIR station, as the simulation was performed in the MIR simulator located at the Institute for BioMedical Problems (IBMP) in Moscow. The Scientific Programme of HUBES had been elaborated by integration of 31 experiments from more than 80 research proposals from Principal Investigators from Europe, USA and Russia, in domains of Physiology, Psychology, Operations and Technology.

Sundstrand has been investigating 270-Vdc/hybrid 115-Vac electrical power generating systems (EPGS) technology in preparation for meeting the electrical power generating system (EPGS) requirements for future aircraft (1). Systems such as the one being investigated are likely to be suitable for the More-Electric Aircraft (MEA) concepts presently under industry and military study. The present Sundstrand single-channel testbed is being further expanded to better understand the electrical system performance characteristics and power quality requirements of an MEA in which traditional mechanical subsystems are replaced by those of a “more-electric” nature. This paper presents the most recent Sundstrand 270-Vdc system transient performance data, and describes the modifications being made to the 270-Vdc/hybrid 115-Vac testbed.

The objective of this project was to replace electromechanical power line contactors with a Static Transfer Switch (STS) to improve the transfer of electrical power between aircraft generators and decrease required maintenance. The switch requirements include high reliability, lightweight, and high speed (less than 15mS) power transfer. An STS can shorten the bus transfer time to less than the “ride-through” of aircraft electronic loads and therefore have the ability to control and transfer electrical power while maintaining critical mission requirements. The content of this paper and presentation will discuss the initial problem, the research and development approach, design, and initial testing of the STS.

Unguided sounding rockets, also known as sub-orbital rockets, are vehicles that carry scientific experiments and/or sensors to collect data during their trajectory. These rockets lack active control but are capable of traversing the Earth’s atmosphere. It is crucial to thoroughly analyze the flight parameters during the preliminary design phase. The Open Rocket flight simulation software, developed by Sampo Niskanen, is a widely used open-source project. However, it has some simplifications in comparison to its documentation. It does not specify the calculations of critical parameters required for the rocket’s stability during its flight. Additionally, it does not calculate data related to dynamic stability, which encompasses the system’s ability to make disturbances corrections during the rocket’s trajectory. Consequently, this study presents a flight simulation of a rocket with 6 degrees of freedom using Matlab/Simulink.

This handbook is intended to assist the user to understand the ANSI/EIA-649B standard principles and functions for Configuration Management (CM) and how to plan and implement effective CM. It provides CM implementation guidance for all users (CM professionals and practitioners within the commercial and industry communities, DoD, military service commands, and government activities (e.g., National Aeronautics and Space Administration (NASA), North Atlantic Treaty Organization (NATO)) with a variety of techniques and examples. Information about interfacing with other management systems and processes are included to ensure the principles and functions are applied in each phase of the life cycle for all product categories.

This paper describes ongoing research into Metrology-integrated robot control. The research is a part of an ongoing EU funded aircraft industry project – ADFAST*. The ADFAST project tries to implement the use of industrial robots in low-volume production, high-demand-on-accuracy operations and for dynamic force compensation. To detect and compensate deflection in industrial robots during a process, the robot uses a metrology system. The metrology system supervises the tool center point of the robot as it executes its processes. Leica has recently released a new metrology system; the LTD800, which measures distances with laser interferometry and can simultaneously measure orientation of targets, through photogrammetry, using an additional camera on top of the measuring unit. This paper will describe theory and results from tests performed on integrating the LTD800 with the robot.

In 1995, the Naval Research Laboratory (NRL) began a program to investigate whether a 90 Ah dependent pressure vessel (DPV) NiH2 battery pack could be a lower volume replacement for a 90 Ah NiH2 IPV spacecraft battery. Nickel Hydrogen (NiH2) dependent pressure vessel (DPV) battery cells are presumed to offer all the features of the NiH2 IPV battery cell with considerably less volume. To achieve this reduction in volume, the DPV cell utilizes a canteen shaped pressure vessel with reduced thickness wall, flat sides and curved ends. The cells can be packaged similar to prismatic nickel cadmium battery cells. Moreover, like NiCd cells, a fully charged DPV cell must rely upon an adjacent battery cell or structure for support and to maintain pressure vessel integrity. Seventeen 90 Ah NiH2 DPV cells were delivered to NR in 1998 for qualification tests. An eleven-cell half battery pack was manufactured and tested to validate the advantages of the DPV design.

As space missions become longer in duration, the need to recycle waste into useful compounds rises dramatically. This problem can be addressed through the integration of human and plant modules in an ecological life support system. One of the waste streams leaving the human module is urine. In addition to the reclamation of water from urine, recovery of the nitrogen is important because it can be used as a nutrient for the plant module. A 3-step biological process for the conversion of nitrogenous waste (urea) to resource (nitrate) is proposed. Mathematical modeling was used to investigate the bioreactor system, with the goal of maximizing the ratio of performance to volume and energy requirements. Calculations show that separation of the two microbial conversions into two steps requires a smaller total reactor volume than combining them in a single bioreactor.

Bioregenerative life support systems have the potential to reduce the need for resupply from Earth for extraterrestrial habitats. The proposed advanced life support system, developed by an international and interdisciplinary team, is an innovation combination of current and near term research and technologies. The system combines physico-chemical methods with algae, aquaculture and higher plants to purify wastes and provide consumables. A closed loop percentage of 90-95% percent is expected with additional supplies for dietary supplement and maintenance. The information gained from the development of the proposed artificial biosphere can also help to solve sustainability problems currently prevalent on Earth.

With reusability accepted as a means of reducing operating costs, the size of the initial investment (research and development) is likely to determine the choice for the next generation boosters. High volume utilisation lifting bodies propelled by LH/LOX rockets in a vertical take-off mode are shown to be superior to several other concepts. This is largely due to the low manufactured weight without undue complexity or use of exotic materials, leading to low R&D and low unit cost. Even lower costs can be shown for a modular concept (MUSTARD) in which basically identical lifting bodies units are utilised as both boosters and spacecraft. The concept is shown to be feasible, and progress on some aspects of the associated structural analysis is described.

This paper documents the design and validation of a closed cycle propulsion system suitable for use on the Perseus A high altitude research aircraft. The atmospheric science community is expected to be the primary user of this aircraft with initial missions devoted to the study of ozone depletion and global warming. To date large amounts of funding are not available to the atmospheric science community, so to be useful, the aircraft must satisfy stringent cost and performance criteria. Among these, the aircraft has to be capable of carrying 50 kg of payload to altitudes of at least 25km, have a initial cost in the $1-2M range, be capable of launch from remote sites, and be available no later than 1994. These operational criteria set narrow boundaries for propulsion system cost, complexity, availability, reliability, and logistical support requirements.

Pilot judgement and decision-making ability are critical components of the safety of the air transportation system. Although pilot judgement and decision-making has been identified as significant recurring causal factors in air transportation accidents, and the trend toward non-gender specific occupations has resulted in an increase in the level of female participation in the predominantly male pilot population, only a minimal amount of research has been conducted to explore the significance of gender in aeronautical decision-making. A survey instrument was distributed to a representative sample of male and female airline pilots to obtain data to measure the influence of social stress in fostering biased decision-making in the air carrier environment. The research concluded that certain significant differences do exist with regard to gender in determining susceptibility to the influence of social stress in aeronautical decision-making.

The space exploration enterprise that will lead to human exploration on Mars requires pressure suit system capabilities and characteristics that change significantly over time and between different missions and mission phases. These capabilities must be provided within tight budget constraints and severely limited launch mass and volume, and at a pace that supports NASA's over-all exploration timeline. As a result, it has not been obvious whether the use of a single pressure suit system (like Apollo) or combinations of multiple pressure suit designs (like Shuttle) will offer the best balance among life cycle cost, risk, and performance. Because the answer to this question is pivotal for the effective development of pressure suit system technologies that will met NASA's needs, ILC and Hamilton Sundstrand engineers have collaborated in an independent study to identify and evaluate the alternatives.

The objective of this investigation was to measure and document the existence of any significant differences in physical performance under operational conditions between the Launch Entry Suit (LES) and the new Advanced Crew Escape Suit (ACES). The LES is a partial pressure suit currently worn by astronauts during the launch and entry phases of Shuttle missions. The ACES is a full pressure suit under consideration as a replacement for the LES. One prototype ACES has been fabricated and was used in this investigation. This report presents the results of three tests conducted with six subjects to allow a comparative evaluation of the two suits. The three tests included a reach envelope test, a strength test, and a treadmill test. The reach envelope test measured and compared the maximum hand displacements during horizontal and vertical reaches of both left and right arms in one-g conditions.

Ice adhesion characterization relies heavily on experimental data, especially when dealing with fracture parameters. In this paper, a complementary framework encompassing experimental testing with the numerical treatment of the fracture variables is proposed to provide a physical description of adhesive fracture propagation at the interface of an iced structure. The tests are based on a quasi-static flexural testing setup composed of a displacement-driven actuator and an iced plate. The measured crack length and plate deflection provide the data to be analyzed by the Virtual Crack Closure Technique in order to approximate the critical energy release rate required to study adhesive fracture propagation. The critical energy release rate in mode II is under-predicted and its value is approximated using its counterpart in mode I.

This paper deals with the Complex Simulation Model of Human Organism (HOCSM) intended for various problems' solutions of the Manned Space Objects Ecological and Technical System (ETS) development. Among the fundamental problems of the ETS development requiring the HOCSM adaptation are: (a) forming the mass and energetic loads of spacecraft crew for the simulation of the ETS functions; (b) the investigation of environment effects on a human organism and its responses; (c) the analysis of interactions between the crew and the individual life support system or its functional blocks; (d) the decisions of design problems for development of the anti exposure and space suits. The HOCSM, under consideration, is based on the general theory of functional systems and includes formalistic descriptions of following human organism functional systems: a cardiovascular systems, an external respiration system, a thermoregulation system and a water-salt balance system.

In the first half of the next century, Mankind will expand its sphere of existence to the Moon and space, and they will stand on Mars and study the other planets. Then, humans will inevitably be required to live for long periods, two years or more, in micro-gravity and/or low gravity environments. However, it is well known that such micro or low gravity environments adversely affect human physiology and psychology. The longer the period the greater such effects are and these can result in serious health problems. To improve living conditions in space by generating artificial gravity will be important to solving these problems.

A concept of developing a regenerative water management system (RWMS) for first lunar base missions is reviewed. The principal feature of the concept proposed is the maximum possible unification of RWMS for long-duration orbiting station and a lunar base with due regard to possible modification of the hardware for lunar gravity conditions. The paper is based on the expertise in research, development, testing and flight operation of RWMS in Russia. An upgraded RWMS of the International Space Station may be used for first lunar missions.