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Recently, the car manufacturers are moving towards innovative Spark Ignition (SI) engine architectures with unconventional combustion concepts, aiming to comply with the stringent regulation imposed by EU and other legislators. The introduction of burdensome cycles for vehicle homologation, indeed, requires an engine characterized by a high efficiency in the most of its operating conditions, for which a conventional SI engine results to be ineffective. Combustion systems which work with very lean air/fuel mixture have demonstrated to be a promising solution to this concern. Higher specific heat ratio, minor heat losses and increased knock resistance indeed allow improving fuel consumption. Additionally, the lower combustion temperatures enable to reduce NOX production. Since conventional SI engines can work with a limited amount of excess air, alternative solutions are being developed to overcome this constraint and reach the above benefit.

Lean burn gasoline spark-ignition engines can support the reduction of CO2 emissions for future hybrid passenger cars. Very high efficiencies and very low NOx raw emissions can be achieved, if relative air/fuel ratios λ of 2 and above can be reached. The biggest challenge here is to assure a reliable ignition process and to enhance the fuel oxidation in order to achieve a short burn duration and a good combustion stability. This article aims at introducing an innovative combustion system fully optimized for ultra-lean operation and very high efficiency. Thereto, a new cylinder head concept has been realized with high peak firing pressure capability and with a low surface-to-volume ratio at high compression ratios. 1D and 3D simulations have been performed to optimize the compression ratio, charge motion and intake valve lift. Numerical calculations also supported the development of the ignition system.

The knock resistance of gasoline is a key factor to decrease the specific fuel consumption and CO2 emissions of modern turbocharged spark ignition engines. For this purpose, high RON and octane sensitivity (S) are needed. This study shows a relevant synergistic effect on RON and S when formulating a fuel with isooctane, cyclopentane and aromatics, the mixtures reaching RON levels well beyond the ones of individual components. The same is observed when measuring their knock resistance on a boosted single cylinder engine. The mixtures were also characterized on a rapid compression machine at 700 K and 850 K, a shock tube at 1000 K, an instrumented and an adapted CFR engine. The components responsible for the synergistic effects are thus identified. Furthermore, the correlations plotted between these experiments results disclose our current understanding on the origin of these synergistic effects.