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This Recommended Practice covers design parameters of a rectangular, mechanically aimable, 2-beam sealed headlighting unit.

This SAE standard establishes the minimum construction and performance requirements for a 15 Pole Connector Between Towing Vehicles and Trailers, for trucks, trailers, and dollies in conjunction with SAE J2742. The connector accommodates both power and ISO 11992-1 signal circuits along with dual ground wires to accommodate grounding requirements within the constraints of the SAE J2691 terminal capacity.

This SAE standard establishes the minimum construction and performance requirements for a 15 Pole Connector Between Towing Vehicles and Trailers, for trucks, trailers, and dollies in conjunction with SAE J2742 “Combination 11 Conductors and 4 Pairs ECBS Cable”. The connector accommodates both power and ISO 11992-1 signal circuits along with dual ground wires to accommodate grounding requirements within the constraints of the SAE J2691 terminal capacity.

This SAE Standard establishes the minimum construction and performance requirements for a 15 pole connector between towing vehicles and trailers, for trucks, trailers, and dollies, for 12 VDC nominal applications in conjunction with SAE J2742. The connector accommodates both power and ISO 11992-1 signal circuits along with dual ground wires to accommodate grounding requirements within the constraints of the SAE J2691 terminal capacity.

The phenomenal success of the small car is leading to many engineering changes in the automobile industry. It has brought increased emphasis on weight reduction on both small and full-size cars. Improving reliability and designing to eliminate grease fittings have also become important objectives.

The energy-absorbing bumper system designed for the 1974 Volkswagen in described. Theoretical requirements in bumper design are explained, with emphasis on bumper height, energy tolerance needs, energy absorption, and systems for absorbing the energy involved. The six systems studied are assessed, and the final design chosen is explained. The paper also compares bumper requirements as specified in Europe and the United States.

Turbocharging technique will play a fundamental role in the near future not only to improve automotive engine performance, but also to reduce fuel consumption and exhaust emissions both in Spark Ignition and diesel automotive applications. To achieve excellent engine performance for road application, it is necessary to overcome some typical turbocharging drawbacks i.e., low end torque level and transient response. Experimental studies, developed on dedicated test facilities, can supply a lot of information to optimize the engine-turbocharger matching, especially if tests can be extended to the typical engine operating conditions (unsteady flow). Different numerical procedures have been developed at the University of Naples to predict automotive turbocharger compressor performance both under steady and unsteady flow conditions. A classical 1D approach, based on the employment of compressor characteristic maps, was firstly followed.

The 2005 Ford GT high performance sports car was designed and built in keeping with the heritage of the 1960's LeMans winning GT40 while maintaining the image of the 2002 GT40 concept vehicle. This paper reviews the technical challenges in designing and building a super car in 12 months while meeting customer expectations in performance, styling, quality and regulatory requirements. A team of dedicated and performance inspired engineers and technical specialists from Ford Motor Company Special Vehicle Teams, Research and Advanced Engineering, Mayflower Vehicle Systems, Roush Industries, Lear, and Saleen Special Vehicles was assembled and tasked with designing the production 2005 vehicle in record time.

The 2018 Ultimate GD&T Pocket Guide explains the most common rules, symbols, and concepts used in geometric dimensioning and tolerancing. This one-of-a-kind reference guide includes more than 100 detailed examples to illustrate concepts. Numerous charts for quick reference provide explanations of each GD&T symbol, modifier, and more. This valuable on-the-job resource clarifies how to interpret standard-compliant technical drawings that use ASME Y14.5-2018.

COMVEC™ conference is the only North American event that addresses vehicles and equipment spanning on-highway, off-highway, agricultural, construction, industrial, military, and mining sectors.

Thermal Management Systems Symposium industry discusses latest regulatory impacts, applications to reduce engine emissions, conserve energy, reduce noise, improve the cabin environment, increase overall vehicle performance passenger, commercial vehicle industry.

Due to the general requirements in the automotive industry to reduce the power consumption, fuel consumption rate and CO2 emission a new HID (High Intensity Discharge) bulb with only 25W is under development for front lighting systems. A first headlamp integrated in a hybrid vehicle is now launched as a first application in the market. The current regulation in ECE allows to get rid of the mandatory headlamp cleaning system and the automatic leveling requirement once the 25W HID bulb is applied. The reason for this is the objective luminous flux of the 25W HID bulb, which emits less than 2000 lm, a boundary defined in the regulation, where a headlamp cleaning and an automatic leveling is requested. That simplifies especially the integration in smaller vehicles and electric and hybrid vehicles. The paper describes the special design of the headlamp, the projector unit, the light performance, packaging advantages and future outlook of further applications in the near future.

This SAE Recommended Practice provides test procedures, requirements, and guidelines for single color, 360 degree warning devices.

This paper is concerned with 3D stretch bending of aluminium extrusions. A design method for prediction of dimensional tolerances is presented, focusing on cross-sectional deformations and elastic springback. The model is successfully applied to a complex 3D formed part. Based on the present analysis, it is concluded that the required dimensional tolerances of a product can be determined early in the design phase by use of this method.

Demands for new features, increasing electrical loads, and improved fuel-economy are driving development of 42V PowerNets in automobiles. Shorter design cycles, increased complexity and a focus on quality are making robust design processes a strategic advantage for competitive manufacturers. Hardware prototypes are both time-consuming and inadequate for the task of verifying performance over a broad range of operating modes, environmental conditions and part-to-part variations. This paper outlines the use of an advanced design-flow, from idea to manufacturing, for vehicle power systems. It starts with the analysis of different topologies down to the subsystem modeling of a power window system. Finally it integrates everything to a Digital Mock-Up (DMU) and analysis of the entire system. Dynamic interactions among the various supplies, converters and loads are examined. System stability and performance are assessed under normal and extreme operating conditions.