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AEROSPACE FUEL SYSTEM SPECIFICATIONS AND STANDARDS

1976-03-01
HISTORICAL
AIR1408
This report lists military and industry specifications and standards which are commonly used in aerospace gas turbine fuel systems. It is intended as a supplement to specifications MIL-F-3863, MIL-F-17874 and MIL-F-8615. Revisions and amendments which are current for these specifications and standards are not listed.
Standard

AIRCRAFT FLEXIBLE TANKS GENERAL DESIGN AND INSTALLATION RECOMMENDATIONS

1994-09-01
HISTORICAL
AIR1664
This Aerospace Information Report (AIR) includes general information about the various types and styles of flexible tanks and the tank-mounted fittings that adapt the tank to the surrounding structure and fluid-system plumbing. Recommendations are given relative to the dimensional layout of the tank when these recommendations serve to avoid tank fabrication problems and tank/structure interface problems. As a part of these recommendations, critical dimensions of plumbing adapter fittings are discussed and recommendations made. Tank manufacturing tolerances are given. Recommendations are made relative to cavity design and preparation to facilitate a reliable installation. The special installation requirements of non-self-sealing, self-sealing, and crash-resistant tanks are discussed. This document is not intended to replace the information or requirements of the military and commercial procurement specifications listed in section 3.
Standard

Aerospace Fuel System Specifications and Standards

2007-12-04
HISTORICAL
AIR1408A
This report lists documents that aid and govern the design of gas turbine powered aircraft and missile fuel systems. The report lists the military and industry specifications and standards and the most notable design handbooks that are commonly used in fuel system design. The specifications and standards section has been divided into two parts, a master list arranged numerically of all industry and military specifications and standards and a component list that provides a functional breakdown and a cross-reference of these documents. It is intended that this report be a supplement to specifications MIL-F-8615, MIL-F-17874, MIL-F-38363 and MIL-F-87154. Revisions and amendments which are correct for the specifications and standards are not listed. The fuel system design handbooks are listed for fuels and for system and component design.
Standard

Aircraft Flame Arrestor Installation Guidelines and Test Methods

2021-08-26
CURRENT
ARP5776
The scope of this document is to provide pertinent information on demonstrating the performance of Flame Arrestors, also known as Fuel Vent Protectors (FVPs), in preventing the propagation of a deflagration when the arrestors are subjected to aerospace-representative flames produced by the venting of flammable gas through the arrestor. Test procedures for two separate combustion-loading profiles are presented herein: The flame hold test condition, and the flame propagation test condition. For the flame hold test condition, the applicability of two separate critical flows is discussed in which one flow results in the greatest flame arrestor temperature and a second flow results in the greatest temperature of the surrounding structure.
Standard

Aircraft Flexible Tanks General Design and Installation Recommendations

2019-05-07
CURRENT
AIR1664A
This SAE Aerospace Information Report (AIR) includes general information about the various types and styles of flexible tanks and the tank-mounted fittings that adapt the tank to the surrounding structure and fluid-system plumbing. Recommendations are given relative to the dimensional layout of the tank when these recommendations serve to avoid tank fabrication problems and tank/structure interface problems. As a part of these recommendations, critical dimensions of plumbing adapter fittings are discussed and recommendations made. Tank manufacturing tolerances are given. Recommendations are made relative to cavity design and preparation to facilitate a reliable installation. The special installation requirements of nonself-sealing, self-sealing, and crash-resistant tanks are discussed. This document is not intended to replace the information or requirements of the military and commercial procurement specifications listed in Section 2.
Standard

Aircraft Fuel System Design Guidelines

2023-09-27
WIP
AIR7975A
This document describes the major design drivers and considerations when designing a fuel system for a large commercial aircraft. It discusses the design at a system/aircraft level, and is not intended as a design manual for individual system components, though it does refer out to other SAE specifications where more detail on specific components and sub systems is given. It does include examples of a number of calculations associated with sizing of fuel systems, based on those given in NAV-AIR-06-5-504, as well as an appendix summarizing basic fluid mechanical equations which are key for fuel system design. It is acknowledged that most of these calculations would today be performed by modelling tools, rather than by hand, but it is considered important for the designer to understand the principles. It is intended that later issues of this document will include appendices which give specific considerations for military aircraft, smaller commercial aircraft, and rotorcraft.
Standard

Capacitive Fuel Gauging System Accuracies

2021-04-23
CURRENT
AIR1184B
This report is intended to identify the various errors typically encountered in capacitance fuel quantity measurement systems. In addition to identification of error sources, it describes the basic factors which cause the errors. When coupled with appraisals of the relative costs of minimizing the errors, this knowledge will furnish a tool with which to optimize gauging system accuracy, and thus, to obtain the optimum overall system within the constraints imposed by both design and budgetary considerations. Since the subject of fuel measurement accuracy using capacitance based sensing is quite complex, no attempt is made herein to present a fully-comprehensive evaluation of all factors affecting gauging system accuracy. Rather, the major contributors to gauging system inaccuracy are discussed and emphasis is given to simplicity and clarity, somewhat at the expense of completeness. An overview of capacitive fuel gauging operation can be found in AIR5691.
Standard

Composite Fuel Tanks, Fuel System Design Considerations

2019-05-16
CURRENT
AIR5774
This SAE Aerospace Information Report (AIR) is a compilation of engineering references and data useful to the technical community that can be used to ensure fuel system compatibility with composite structure. This AIR is not a complete detailed design guide and is not intended to satisfy all potential fuel system applications. Extensive research, design, and development are required for each individual application.
Standard

DEFINITION OF PRESSURE SURGE TEST AND MEASUREMENT METHODS FOR RECEIVER AIRCRAFT

1983-03-01
HISTORICAL
ARP1665
The test procedure applies to the refueling manifold system connecting the receiver aircraft fuel tanks to the refueling source fuel pump(s) for both ground and aerial refueling. The test procedure is intended to verify that the limit value for surge pressure specified for the receiver fuel system is not exceeded when refueling from a refueling source which meets the requirements of AS 1284 (reference 2). This recommended practice is not directly applicable to surge pressure developed during operation of an aircraft fuel system, such as initiating or stopping engine fuel feed or fuel transfer within an aircraft, or the pressure surge produced when the fuel pumps are first started to fill an empty fuel manifold.
Standard

Definition of Pressure Surge Test and Measurement Methods for Receiver Aircraft

2007-12-04
CURRENT
ARP1665A
The test procedure applies to the refueling manifold system connecting the receiver aircraft fuel tanks to the refueling source fuel pump(s) for both ground and aerial refueling. The test procedure is intended to verify that the limit value for surge pressure specified for the receiver fuel system is not exceeded when refueling from a refueling source which meets the requirements of AS1284 (reference 2). This recommended practice is not directly applicable to surge pressure developed during operation of an aircraft fuel system, such as initiating or stopping engine fuel feed or fuel transfer within an aircraft, or the pressure surge produced when the fuel pumps are first started to fill an empty fuel manifold.
Standard

Definition of Pressure Surge Test and Measurement Methods for Receiver Aircraft

2022-01-12
WIP
ARP1665B
The test procedure applies to the refueling manifold system connectingn the receiver aircraft fuel tanks to the refueling source fuel pump(s) for both ground and aerial refueling. The test procedure is intended to verify that the limit value for surge pressure specified for the receiver fuel system is not exceeded when refueling from a refueling source which meets the requirements of AS1284 (reference 2). This recommended practice is not directly applicable to surge pressure developed during operation of an aircraft fuel system, such as initiating or stopping engine fuel feed or fuel transfer within an aircraft, or the pressure surge produced when the fuel pumps are first started to fill an empty fuel manifold.
Standard

FLUID SYSTEM COMPONENT SPECIFICATION PREPARATION CRITERIA

1983-06-01
HISTORICAL
AIR1082A
The "Scope" section may be a very brief statement describing the coverage of the specification for a simple device, or it may require a long description of limiting parameters for a more complex device or system having a complicated interface definition.
Standard

FUEL GAGING SYSTEM ACCURACIES

1973-01-01
HISTORICAL
AIR1184
It is intended to provide capacitance gaging system "specifiers" with the necessary tools to make value judgements concerning the various errors typically encountered in systems of this type. Thus, in addition to merely identifying the error-causes, descriptions are given concerning the basic factors from which these error-causes derive. This knowledge, when complemented with appraisals of the relative costs of minimizing the error-causes, will furnish the system specifier with a powerful tool with which to optimize gaging system accuracy, and thus, to obtain the "best possible" overall system within the constraints imposed by both design and budgetary considerations. Since the subject of capacitance gaging accuracy is quite extensive, and in some instances very complex, no attempt is made herein to present an all-inclusive and fully comprehensive evaluation of the subject. Rather, the major contributors to gaging system inaccuracy are discussed.
Standard

Fluid-System-Component Specification Preparation Criteria

2013-10-04
CURRENT
AIR1082C
The importance of adequate component procurement specifications to the success of a hardware development program cannot be overemphasized. Specifications which are too stringent can be as detrimental as specifications which are too lax. Performance specifications must not only identify all of the component requirements, but they must also include sufficient quality assurance provisions so that compliance can be verified. It should be understood that in almost every case specifications for components will ultimately become part of a BINDING, WRITTEN CONTRACT (PO). The purpose of this document is to describe types of specifications, provide guidance for the preparation of fluid component specifications, and identify documents commonly referenced in fluid component specifications.
Standard

Fuel Level Control Valves/Systems

2007-12-04
HISTORICAL
AIR1660B
A fuel level control valve/system controls the quantity of fuel in a tank being filled or emptied. This document provides a general familiarization with these mechanisms (e.g. forms they take, functions, system design considerations). This document provides the aircraft fuel system designer with information about these mechanisms/devices, so that he can prescribe the types of level control valves/systems which are best suited for his particular fuel system configuration.
Standard

Fuel Level Point Sensing

2020-11-30
CURRENT
AIR6325
This report is intended to identify the various existing technologies used for a fuel level sensing system. In addition to sensing technologies, it describes the basic architecture of fuel level sensing systems and their association with fuel gauging system to increase integrity of fuel measurement and management. As the fuel level sensing system is generally based on electrical components within fuel tanks, a specific focus is made on fuel tank explosion safety protection. An overview of the capacitive fuel gauging operation can be found in AIR5691.
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