Search Results

Common-rail fuel systems have been recognized as an effective means to shape the heat release rate. In this paper measured cylinder pressure and fuel injection data for a common-rail diesel engine were analyzed to develop an empirical heat release rate model. A set of discrete Wiebe functions, one to describe the pilot injection combustion and the other to describe the main injection combustion, have been proposed to model the heat release data. The coefficients in the model were adjusted to match the observed heat release diagram. An expression for ignition delay for pilot injection and main injection has also been suggested for test conditions.

Empirical and analytical investigations are conducted to evaluate the thermal response of exhaust pipe plenums at different levels of exhaust gas recirculation and through a variety of fuel delivery strategies. The effectiveness of different combustion control techniques is evaluated for moderating the engine-out exhaust temperature. Comparison of the external fuel injection with in-cylinder post injection for enabling aftertreatment is provided which indicates the stronger temperature raising potential of the external fuel injection. This research attempts to quantify the thermal response of the exhaust pipe plenums and its effects on the gas temperature at the inlet of the aftertreatment devices. The measurement and modeling of the dynamic thermal response in this research intend to improve the performance of diesel aftertreatment devices.

Advanced combustion engines, as power sources, dominate all aspects of the transportation sector. Stringent emission and fuel efficiency standards have promoted the research interest in advanced combustion strategies and alternative fuels. Owing to the comparable energy density to the existing fossil fuels and renewable production, alcohol and ether fuels may be a suitable replacement, or an additive to the gasoline/diesel fuels to meet the future emission standards with minimal modification to current engine geometry. Furthermore, lean and diluted combustion are well-researched pathways for efficiency improvement and reduction of engine-out emissions of modern engines. However, lean-burn or EGR dilution can introduce combustion inefficiencies in the form of excessive hydrocarbon, carbonyl species and carbon monoxide emissions.

Diesel fueling and exhaust flow strategies are investigated to control the substrate temperatures of diesel aftertreatment systems. The fueling control includes the common-rail post injection and the external supplemental fuel injection. The post injection pulses are further specified at the early, mid, or late stages of the engine expansion stroke. In comparison, the external fueling rates are moderated under various engine loads to evaluate the thermal impact. Additionally, the active-flow control schemes are implemented to improve the overall energy efficiency of the system. In parallel with the empirical work, the dynamic temperature characteristics of the exhaust system are simulated one-dimensionally with in-house and external codes. The dynamic thermal control, measurement, and modeling of this research intend to improve the performance of diesel particulate filters and diesel NOx absorbers.

Exhaust gas recirculation (EGR) is effective to reduce nitrogen oxides (NOx) from diesel engines. However, when excessive EGR is applied, the engine operation reaches zones with higher combustion instability, carbonaceous emissions, and power losses. In order to improve the engine combustion process with the use of heavy EGR, the influences of boost pressure, intake temperature, and fuel injection timing are evaluated. An adaptive fuel injection strategy is applied as the EGR level is progressively elevated towards the limiting conditions. Additionally, characterization tests are performed to improve the control of the homogeneous charge compression ignition (HCCI) type of engine cycles, especially when heavy EGR levels are applied to increase the load level of HCCI operations. This paper constitutes the preparation work for a variety of algorithms currently being investigated at the authors' laboratory as a part of the model-based NOx control research.

In this work, engine tests were performed to realize EGR-enabled LTC on a single-cylinder common-rail diesel engine with three different compression ratios (17.5, 15 and 13:1). The engine performance was first investigated at 17.5:1 compression ratio to provide baseline results, against which all further testing was referenced. The intake boost and injection pressure were progressively increased to ascertain the limiting load conditions for the compression ratio. To extend the engine load range, the compression ratio was then lowered and EGR sweep tests were again carried out. The strength and homogeneity of the cylinder charge were enhanced by using intake boost up to 3 bar absolute and injection pressure up to 180 MPa. The combustion phasing was locked in a narrow crank angle window (5~10° ATDC), during all the tests.

Low temperature combustion (LTC), though effective to reduce soot and oxides of nitrogen (NOx) simultaneously from diesel engines, operates in narrowly close to unstable regions. Adaptive control strategies are developed to expand the stable operations and to improve the fuel efficiency that was commonly compromised by LTC. Engine cycle simulations were performed to better design the combustion control models. The research platform consists of an advanced common-rail diesel engine modified for the intensified single cylinder research and a set of embedded real-time (RT) controllers, field programmable gate array (FPGA) devices, and a synchronized personal computer (PC) control and measurement system.

Extensive empirical work indicates that the exhaust emission and fuel efficiency of modern common-rail diesel engines characterise strong resilience to biodiesel fuels when the engines are operating in conventional high temperature combustion cycles. However, as the engine cycles approach the low temperature combustion (LTC) mode, which could be implemented by the heavy use of exhaust gas recirculation (EGR) or the homogeneous charge compression ignition (HCCI) type of combustion, the engine performance start to differ between the use of conventional and biodiesel fuels. Therefore, a set of fuel injection strategies were compared empirically under independently controlled EGR, intake boost, and exhaust backpressure in order to improve the neat biodiesel engine cycles.

In the recent decades, the emission and fuel efficiency regulations put forth by the emission regulation agencies have become increasingly stringent and this trend is expected to continue in future. The advanced spark ignition (SI) engines can operate under lean conditions to improve efficiency and reduce emissions. Under such lean conditions, the ignition and complete combustion of the charge mixture is a challenge because of the reduced charge reactivity. Enhancement of the in-cylinder charge motion and turbulence to increase the flame velocity, and consequently reduce the combustion duration is one possible way to improve lean combustion. The role of air motion in better air-fuel mixing and increasing the flame velocity, by enhancing turbulence has been researched extensively. However, during the ignition process, the charge motion can influence the initial spark discharge, resulting flame kernel formation, and flame propagation.

The push for environmental protection and sustainability has led to strict emission regulations for automotive manufacturers as evident in EURO VII and 2026 EPA requirements. The challenge lies in maintaining fuel efficiency and simultaneously reducing the carbon footprint while meeting future emission regulations. Alcohol (primarily methanol, ethanol, and butanol) and ether (dimethyl ether) fuels, owing to their comparable energy density to existing fuels, the comparative ease of handling, renewable production, and suitable emission characteristics may present an attractive drop-in replacement, fully or in part as an additive, to the gasoline/diesel fuels, without extensive modifications to the engine geometry. Additionally, lean and diluted combustion are well-researched pathways for efficiency improvement and reduction of engine-out emissions of modern engines.

The use of renewable fuels in place of conventional hydrocarbon fuels can minimize the carbon footprint of internal combustion engines. DME has been treated as a suitable surrogate to diesel fuel because of its high reactivity and soot-less combustion characteristics. The lower energy density of DME fuel demands a higher fuel supply rate to match the engine loads compared to diesel, which was achieved through prolonged injection duration and larger nozzle holes. When used as a pilot fuel to control the combustion behavior in a dual-fuel application, the fuel energy delivery rate becomes less critical allowing the use of a standard diesel common-rail injector for DME direct injection. In this work, the combustion of DME-Ethanol dual-fuel reactivity-controlled compression ignition was experimentally investigated.

The heterogeneous nature of direct injection (DI) combustion yields high combustion efficiencies but harmful emissions through the formation of high nitrogen oxide (NOx) and smoke emissions. In response, extensive empirical and computational research has focused on balancing the NOx-smoke trade-off to limit diesel DI combustion emissions. Dimethyl ether (DME) fuel is applicable in DI compression ignition engines and its high fuel oxygen produces near-smoke-free emissions. Moreover, the addition of a premixed fuel can improve mixture homogeneity and minimize the DI fuel energy demands lessening injection durations. For this technique, a low reactivity fuel such as ethanol is essential to avoid early autoignition in high compression ratio engines. In this work, empirical experiments of dual fuel operation have been conducted using premixed ethanol with high-pressure direct injection DME.

Meeting the increasingly stringent emission and fuel efficiency standards is the primary objective of the modern automotive research. Lean/diluted combustion is a promising avenue to realize high-efficiency combustion and reduce emissions in SI engines. Under diluted conditions, the flame propagation speed is reduced because of the reduced charge reactivity. Enhancing in-cylinder charge motion and turbulence, and thereby increasing the flame speed, is a possible way to harness the combustion process in SI engines. However, charge motion can have a significant effect on the spark ignition process because of the reduced discharge duration and frequent restrikes. A longer discharge duration can aid in the formation of a self-sustained flame kernel and subsequent stable ignition. Therefore, an empirical study is undertaken to investigate the effect of discharge duration and ignition timing on the ignition and early combustion in a port fueled SI engine, operated under lean conditions.

Exhaust gas recirculation, fuel injection strategy and boost pressure are among the key enablers to attain low NOx and soot emissions simultaneously on modern diesel engines. In this work, the individual influence of these parameters on the emissions are investigated independently for engine loads up to 8 bar IMEP. A single-shot fuel injection strategy has been deployed to push the diesel cycle into low temperature combustion with EGR. The results indicated that NOx was a stronger respondent to injection pressure levels than to boost when the EGR ratio is relatively low. However, when the EGR level was sufficiently high, the NOx was virtually grounded and the effect of boost or injection pressure becomes irrelevant. Further tests indicated that a higher injection pressure lowered soot emissions across the EGR sweeps while the effect of boost on the soot reduction appeared significant only at higher soot levels.

Diesel engines operating in the low-temperature combustion (LTC) mode generally tend to produce very low levels of NOx and soot. However, the implementation of LTC is challenged by the higher cycle-to-cycle variation with heavy EGR operation and the narrower operating corridors. Small variations in the intake charge dilution can significantly increase the unburnt hydrocarbon and carbon monoxide emissions as well as escalate the consecutive cyclic fluctuations of the cylinder charge. This in turn adversely affects the robustness and efficiency of the LTC operation. However, Improvements in the promptness and accuracy of combustion control as well as tightened control on the intake oxygen concentration can enhance the robustness and efficiency of the LTC operation in diesel engines. In this work, a set of field programmable gate array (FPGA) modules were coded and interlaced to suffice on-the-fly combustion event modulations on a cycle-by-cycle basis.

Preliminary empirical and modeling analyses are conducted to evaluate the energy efficiency of in-cylinder and external fuel injection strategies and their impact on the energy required to enable diesel particulate filter (DPF) regeneration for instance. During the tests, a thermal wave that is generated from the engine propagates along the exhaust pipe to the DPF substrate. The thermal response of the exhaust system is recorded with the thermocouple arrays embedded in the exhaust system. To implement the external fuel injection, an array of thermocouples and pressure sensors in the DPF provide the necessary feedback to the control system. The external fuel injection is dynamically adjusted based on the thermal response of the DPF substrate to improve the thermal management and to reduce the supplemental energy. This research intends to quantify the effectiveness of the supplemental energy utilization on aftertreatment enabling.

For internal combustion engine systems, lean and diluted combustion is an important technology applied for fuel efficiency improvement. Because of the thermodynamic boundary conditions and the presence of in-cylinder flow, the development of a well-sustained flame kernel for lean combustion is a challenging task. Reliable spark discharge with the addition of enhanced delivered energy is thus needed at certain time durations to achieve successful combustion initiation of the lean air-fuel mixture. For a conventional transistor coil ignition system, only limited amount of energy is stored in the ignition coil. Therefore, both the energy of the spark discharge and the duration of the spark discharge are bounded. To break through the energy limit of the conventional transistor coil ignition system, in this work, an adaptive spark ignition system is introduced. The system has the ability to reconstruct the conductive ion channels whenever it is interrupted during the spark discharge.

Previous work indicated that low temperature combustion (LTC) in diesel engines was capable of reducing nitrogen oxides and soot simultaneously, when implemented with highly premixed lean cylinder charge or by the use of high exhaust gas recirculation. However, the fuel efficiency of the low temperature combustion cycles was commonly compromised by the high levels of hydrocarbon and carbon monoxide emissions. Additionally, in cases of diesel homogeneous charge cycles, the combustion process may even occur before the piston completes the compression stroke, which may cause excessive efficiency reduction and combustion roughness. Empirical procedures were implemented to better phase and complete the combustion process. The impact of heat release phasing, duration, shaping, and splitting on the thermal efficiency has also been analyzed with zero-dimensional engine cycle simulations. This paper intends to identify the pathways to improve the fuel efficiency of diesel LTC cycles.

Simultaneous low NOx (< 0.15 g/kWh) & soot (< 0.01 g/kWh) are attainable for enhanced premixed combustion that may lead to higher levels of hydrocarbons and carbon monoxide emissions as the engine cycles move to low temperature combustion, which is a departure from the ultra low hydrocarbon and carbon monoxide emissions, typical of the high compression ratio diesel engines. As a result, the fuel efficiency of such modes of combustion is also compromised (up to 5%). In this paper, advanced strategies for fuel injection are devised on a modern 4-cylinder common rail diesel engine modified for single cylinder research. Thermal efficiency comparisons are made between the low temperature combustion and the conventional diesel cycles. The fuel injection strategies include single injection with heavy EGR, and early multi-pulse fuel injection under low or medium engine loads respectively.

Empirical results indicated that the engine emission and fuel efficiency of low-temperature combustion (LTC) cycles can be optimized by adjusting the fuel-injection scheduling in order to obtain appropriate combustion energy release or heat-release rate patterns. Based on these empirical results the heat-release characteristics were correlated with the regulated emissions such as soot, hydrocarbon and oxides of nitrogen. The transition from conventional combustion to LTC with the desired set of heat-release rate has been implemented. This transition was facilitated with the simplified heat-release characterization wherein each of the consecutive engine cycles was analyzed with a real-time controller embedded with an FPGA (field programmable gate array) device. The analyzed results served as the primary feedback control signals to adjust fuel injection scheduling. The experimental efforts included the boost/backpressure, exhaust gas recirculation, and load transients in the LTC region.