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Technical Paper

Implementation of Adaptive Equivalent Consumption Minimization Strategy

2024-04-09
2024-01-2772
Electrification of vehicles is an important step towards making mobility more sustainable and carbon-free. Hybrid electric vehicles use an electric machine with an on-board energy storage system, in some form to provide additional torque and reduce the power requirement from the internal combustion engine. It is important to control and optimize this power source split between the engine and electric machine to make the best use of the system. This paper showcases an implementation of the Adaptive Equivalent Consumption Minimization Strategy (A-ECMS) with minimization in real-time in the dSPACE MicroAutobox II as the Hybrid Supervisory Controller (HSC). While the concept of A-ECMS has been well established for many years, there are no published papers that present results obtained in a production vehicle suitably modified from conventional to hybrid electric propulsion including real world testing as well as testing on regulatory cycles.
Technical Paper

Modular Multilevel GaN Based Ultra-High Power Density Electric Power Conversion and Transmission on the Lunar Surface

2023-09-05
2023-01-1509
NASA’s Watts on the Moon Challenge is seeking solutions to transfer at least 1.065 kW power from a 120 V dc source to a 24-32 V dc load over a 3-km distance under the same environmental conditions as the Lunar surface (i.e., 77 K temperature and 1 mTorr pressure). The selected solution from the author’s team proposed utilizing two modular multilevel Gallium Nitride (GaN) based isolated dc-dc converters to connect the 120 V dc source with the 24-32 V dc load bank via 1.5 kV rated dc transmission lines. The modular multilevel converters feature frequency multiplication, high step-down voltage ratio and low device voltage stress. In the converters, GaN gate injection transistor (GaN GIT) and GaN High-Electron-Mobility Transistor (GaN HEMT) devices are chosen as switching devices, due to the merits of lower power loss, radiation hardness and ability to work under cryogenic and vacuum conditions.
Technical Paper

Three-Layered Design, Protection & Control of Lunar DC Microgrids Utilizing WBG-Based Flexible DC Energy Router

2023-09-05
2023-01-1505
The reliable operation of power systems on the lunar surface is crucial for critical research activities and supporting life. These systems are standalone or interconnected grids that integrate intermittent power sources and distributed energy storage. Lunar microgrids must be highly reliable, reconfigurable, and efficient. To meet these requirements, we propose the flexible DC energy router (FeDER), a modular and scalable power management unit for interconnected lunar DC microgrids. The FeDER integrates local energy storage and addresses various microgrid power management needs such as fault management, stability enhancement, power flow regulation, and power quality improvement. The lunar DC microgrids' design, protection, and control are achieved using a three-layered approach: (1) graph theory, (2) energy management system, and (3) smart resistor control. The lunar power grid architecture is introduced and the FeDER stability enhancement is implemented in the OPAL-RT platform.
Technical Paper

Model-Based Fault Diagnostic Strategy for Microgrids

2023-09-05
2023-01-1506
Microgrids are a topic of interest in recent years, largely due to their compatibility with the integration of distributed renewable resources, capability for bidirectional power flow, and ability to reconfigure to mitigate the effects of faults. Fault diagnosis algorithms are a foundational technology for microgrids. These algorithms must have two primary capabilities. First, faults must be detectable; it is known when the fault occurs. Second, faults must be isolable; the type and location of detected faults can be determined. However, most fault handling research considering microgrids has focused on the protection algorithm. Protection algorithms seek to quickly extinguish dangerous faults which can damage components. However, these algorithms may not sufficiently capture less severe faults, or provide comprehensive monitoring for the microgrid. This is particularly relevant when considering applications involving fault tolerant control or dynamic grid reconfiguration.
Technical Paper

Optimized Control Strategy for Inductor-based Cell Equalizers

2023-08-28
2023-24-0166
The occurrence of imbalance conditions within the cells of a battery pack can be reduced or mitigated by an active cell equalization circuit integrated in the Battery Management System (BMS), which transfers energy between the most charged cells and the least charged ones in the pack. However, incomplete knowledge on the performances and range of operability in real-world scenarios is still limiting the adoption of active equalizers for lithium-ion battery systems in different fields of application. In this paper, among the different architectures presented in literature for active cell equalizers, the multi-inductor configuration has been investigated. For the generalized category of inductor-based configuration, an analytical model has been developed by taking into account the static and dynamic parasitic parameters of the components of the equalization circuit as well as the operating conditions of the cells.
Technical Paper

Co-Simulation Framework for Electro-Thermal Modeling of Lithium-Ion Cells for Automotive Applications

2023-08-28
2023-24-0163
Battery packs used in automotive application experience high-power demands, fast charging, and varied operating conditions, resulting in temperature imbalances that hasten degradation, reduce cycle life, and pose safety risks. The development of proper simulation tools capable of capturing both the cell electrical and thermal response including, predicting the cell’s temperature rise and distribution, is critical to design efficient and reliable battery packs. This paper presents a co-simulation model framework capable of predicting voltage, 2-D heat generation and temperature distribution throughout a cell. To capture the terminal voltage and 2-D heat generation across the cell, the simulation framework employs a high-fidelity electrical model paired with a charge balance model based on the Poisson equation. The 2-D volumetric heat generation provided by the charge balance model is used to predict the temperature distribution across the cell surface using CFD software.
Technical Paper

Shared Autonomous Vehicle Mobility for a Transportation Underserved City

2023-04-11
2023-01-0048
This paper proposes the use of an on-demand, ride hailed and ride-Shared Autonomous Vehicle (SAV) service as a feasible solution to serve the mobility needs of a small city where fixed route, circulator type public transportation may be too expensive to operate. The presented work builds upon our earlier work that modeled the city of Marysville, Ohio as an example of such a city, with realistic traffic behavior, and trip requests. A simple SAV dispatcher is implemented to model the behavior of the proposed on-demand mobility service. The goal of the service is to optimally distribute SAVs along the network to allocate passengers and shared rides. The pickup and drop-off locations are strategically placed along the network to provide mobility from affordable housing, which are also transit deserts, to locations corresponding to jobs and other opportunities.
Technical Paper

An Approach to Model a Traffic Environment by Addressing Sparsity in Vehicle Count Data

2023-04-11
2023-01-0854
For realistic traffic modeling, real-world traffic calibration data is needed. These data include a representative road network, road users count by type, traffic lights information, infrastructure, etc. In most cases, this data is not readily available due to cost, time, and confidentiality constraints. Some open-source data are accessible and provide this information for specific geographical locations, however, it is often insufficient for realistic calibration. Moreover, the publicly available data may have errors, for example, the Open Street Maps (OSM) does not always correlate with physical roads. The scarcity, incompleteness, and inaccuracies of the data pose challenges to the realistic calibration of traffic models. Hence, in this study, we propose an approach based on spatial interpolation for addressing sparsity in vehicle count data that can augment existing data to make traffic model calibrations more accurate.
Journal Article

Impact of Event-Based EV Charging Power Profile on Design and Control of Multi-Source DCFC Stations

2023-04-11
2023-01-0706
The availability of DC Fast Charging Stations (DCFCs) is considered a fundamental step for the widespread adoption of electric vehicles (EVs). To mitigate the impact of high-power charging events on the grid, DCFCs are often equipped with stationary energy storage and renewable energy resources. In literature, many methods have been proposed to design, control, and optimize the performance of multi-sources DCFCs. Many of the research contributions use the averaged EV charging power consumption as input, not the real-time event-based power request. This paper aims at comparing the effects of average-based and event-based EV charging power profiles on the design and control of multi-sources DCFCs. An algorithm that generates event-based EV charging power profiles has been developed based on the data from the California Energy Commission (CEC) report and NREL's EVI-Pro I tool.
Technical Paper

Dynamic Speed Harmonization (DSH) as Part of an Intelligent Transportation System (ITS)

2023-04-11
2023-01-0718
In the last decade, the accelerated advancements in manufacturing techniques and material science enabled the automotive industry to manufacture commercial vehicles at more affordable rates. This, however, brought about roadways having to accommodate an ever-increasing number of vehicles every day. However, some roadways, during specific hours of the day, had already been on the brink of reaching their capacity to withstand the number of vehicles travelling on them. Hence, overcrowded roadways create slow traffic, and sometimes, bottlenecks. In this paper, a Dynamic Speed Harmonization (DSH) algorithm that regulates the speed of a vehicle to prevent it from being affected by bottlenecks has been presented. First, co-simulations were run between MATLAB Simulink and CarSim to test different deceleration profiles.
Journal Article

Performance Evaluation of Lithium-ion Batteries under Low-Pressure Conditions for Aviation Applications

2023-04-11
2023-01-0504
Electrification is getting more important in the aviation industry with the increasing need for reducing emissions of carbon dioxide and fuel consumption. It is crucial to assess the behavior of Li-Ion batteries at high-altitude conditions to design safe and reliable battery packs. This paper aims at benchmarking the performance of different formats of battery cells (pouch cells and cylindrical cells) in low-pressure environments. A test setup was designed and fabricated to replicate the standard procedure defined by the RTCA DO-311 standard, such as the altitude test and rapid decompression test. During the test voltage, current, temperature, and pressure were monitored, and the evaluation criteria is based on the capacity retention, along with the structural integrity of the cell. From preliminary tests, it was observed that cylindrical cells do not show a significant change in performance at low-pressure conditions thanks to their steel casing.
Technical Paper

Design Methodology for Energy Storage System in Motorsports Using Statistical Analysis of Mission Profile

2022-03-29
2022-01-0662
In recent years, many motorsports have been developing competitions based on electric vehicles. The demanding performance requires the battery pack to have the perfect balance between energy, power, and weight. This research paper presents a systematic methodology for the initial design of the battery pack (size and cell chemistry) by statistically analyzing the characteristics of the mission profile. The power profile for the battery pack of a motorsport vehicle can be estimated by considering the duty cycle of a racing car using the technical and sporting regulations and vehicle parameters. In this paper, many statistical metrics correlated to this power profile have been defined and analyzed (such as the max, mean, and standard deviation of the power profile, the total energy consumed, and the expected heat generation). These metrics have been used to estimate the cell energy and power density requirement and the pack sizing considering the weight constraints.
Journal Article

Physics-Based Equivalent Circuit Model for Lithium-Ion Cells via Reduction and Approximation of Electrochemical Model

2022-03-29
2022-01-0701
Physics-based electrochemical models and empirical Equivalent Circuit Models (ECMs) are well-established and widely used modeling techniques to predict the voltage behavior of lithium-ion cells. Electrochemical models are typically very accurate and require relatively little experimental data to calibrate, but present high mathematical and computational complexity. Conversely, ECMs are more computationally efficient and mathematically simpler, making them well-suited for applications in controls, diagnosis, and state estimation of lithium-ion battery packs. However, the calibration process requires extensive testing to calibrate the parameters of the model over a wide range of operating conditions. This paper bridges the gap between these two classes of models by developing a method to analytically define the ECM parameters starting from an already-calibrated Extended Single-Particle Model (ESPM).
Technical Paper

A Comparative Study between Physics, Electrical and Data Driven Lithium-Ion Battery Voltage Modeling Approaches

2022-03-29
2022-01-0700
This paper benchmarks three different lithium-ion (Li-ion) battery voltage modelling approaches, a physics-based approach using an Extended Single Particle Model (ESPM), an equivalent circuit model, and a recurrent neural network. The ESPM is the selected physics-based approach because it offers similar complexity and computational load to the other two benchmarked models. In the ESPM, the anode and cathode are simplified to single particles, and the partial differential equations are simplified to ordinary differential equations via model order reduction. Hence, the required state variables are reduced, and the simulation speed is improved. The second approach is a third-order equivalent circuit model (ECM), and the third approach uses a model based on a Long Short-Term Memory Recurrent Neural Network (LSTM-RNN)). A Li-ion pouch cell with 47 Ah nominal capacity is used to parameterize all the models.
Technical Paper

Comparative Analysis of Protection Systems for DC Power Distribution in Electrified Vehicles

2022-03-29
2022-01-0135
Electric transportation has the potential of mitigating CO2 emissions and reduce fuel needs. One of the challenges for the growth of this industry is limited range and efficiency of the vehicles associated with battery storage systems and electric drive technology. High voltage systems are expected to increase efficiency and then vehicle mileage, however this increases the severity of the fault conditions, especially in case of short circuit. Melting fuse is commonly used for the purpose of protection in electrified vehicles, while it is effective and reliable, there are several shortcomings such as lack of precision, effect of ambient temperature, bulky, interruption time depending on the fault condition etc. Additionally, the on-board DC power distribution system (PDS) is characterized by low impedance, in this environment fuses are not able to limit the fault current leading to damage of electronics and hazard for the battery pack.
Technical Paper

Optimal Energy Management Strategy for Energy Efficiency Improvement and Pollutant Emissions Mitigation in a Range-Extender Electric Vehicle

2021-09-05
2021-24-0103
The definition of the energy management strategy for a hybrid electric vehicle is a key element to ensure maximum energy efficiency. The ability to optimally manage the on-board energy sources, i.e., fuel and electricity, greatly affects the final energy consumption of hybrid powertrains. In the case of plug-in series-hybrid architectures, such as Range-Extender Electric Vehicles (REEVs), fuel efficiency optimization alone can result in a stressful operation of the range-extender engine with an excessively high number of start/stops. Nonetheless, reducing the number of start/stops can lead to long periods in which the engine is off, resulting in the after-treatment system temperature to drop and higher emissions to be produced at the next engine start.
Journal Article

Impact of Power Profile on the Estimation of Second Life Batteries Remaining Useful Life

2021-04-06
2021-01-0767
Second-life batteries (SLBs, automotive batteries that have lost their usefulness for vehicular applications) can provide low-cost environment-friendly solutions for grid-connected systems. The estimation of the remaining useful life (RUL) of SLBs is a fundamental step for the development of appropriate business models. This paper aims at unveiling correlations between the SLB's power profile and aging performance by defining appropriate metrics. A widely accepted empirical degradation model, that can predict calendar and cycling aging, is considered for this study. Several grid-connected power profiles are analyzed, such as peak shaving for DC-fast charge stations and frequency regulation. The results of this analysis show a correlation between the SLB's replacement rate with the minimum daily SoC.
Journal Article

Crash Factor Analysis in Intersection-Related Crashes Using SHRP 2 Naturalistic Driving Study Data

2021-04-06
2021-01-0872
Intersections have a high risk of vehicle-to-vehicle conflicts because of the overlapping traffic flow from multiple roads. To understand the factors contributing to the crashes, this study examines the common characteristics in intersection-related crash and near- crash events, such as the existence of traffic control devices, the driver at fault, and occurrence of visual obstructions. The descriptive data of the crash and near-crash events recorded in the Second Strategic Highway Research Program Naturalistic Driving Study (SHRP 2 NDS) database is used in categorization and statistical analysis in this study. First, the events are divided into seven categories based on trajectories of the conflicting vehicles. The categorization provides the basis for in-depth analysis of crash-contributing factors in specific confliction patterns. Subsequently, descriptive statistics are used to portray each of the categories.
Technical Paper

Effects of Anti-Sway Bar Separation on the Handling Characteristics of a SUV

2021-04-06
2021-01-0976
A single-vehicle crash involving an SUV led to the study of the failure of the anti-sway bar linkage and tire pressure and their relative effects on the handling characteristics of the vehicle. The SUV, having been involved in a rollover, was found with the anti-sway bar drop link disconnected from the suspension lower A-arm assembly. Also, after the crash, the tire pressure in the front tires on the subject vehicle was measured to be above the value specified by the SUV manufacturer; however, the pressure for one of the rear tires was measured to be roughly half of the SUV manufacturer’s recommended pressure. The other rear tire was deflated. The testing described herein addresses the question of what effects the anti-sway bar drop link disconnection or reduced rear axle tire pressure would have on the SUV’s pre-accident handling and driveability.
Technical Paper

Hardware-in-the-Loop, Traffic-in-the-Loop and Software-in-the-Loop Autonomous Vehicle Simulation for Mobility Studies

2020-04-14
2020-01-0704
This paper focuses on finding and analyzing the relevant parameters affecting traffic flow when autonomous vehicles are introduced for ride hailing applications and autonomous shuttles are introduced for circulator applications in geo-fenced urban areas. For this purpose, different scenarios have been created in traffic simulation software that model the different levels of autonomy, traffic density, routes, and other traffic elements. Similarly, software that specializes in vehicle dynamics, physical limitations, and vehicle control has been used to closely simulate realistic autonomous vehicle behavior under such scenarios. Different simulation tools for realistic autonomous vehicle simulation and traffic simulation have been merged together in this paper, creating a realistic simulator with Hardware-in-the-Loop (HiL), Traffic-in-the-Loop (TiL), and Software in-the-Loop (SiL) simulation capabilities.
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