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Journal Article

Control System for Regenerative Braking Efficiency in Electric Vehicles with Electro-Actuated Brakes

2024-05-01
Abstract This article presents the design and the analysis of a control logic capable of optimizing vehicle’s energy consumption during a braking maneuver. The idea arose with the purpose of enhancing regeneration and health management in electric vehicles with electro-actuated brakes. Regenerative braking improves energy efficiency and allows a considerable reduction in secondary emissions, but its efficiency is strongly dependent on the state of charge (SoC) of the battery. In the analyzed case, a vehicle equipped with four in-wheel motors (one for each wheel), four electro-actuated brakes, and a battery was considered. The proposed control system can manage and optimize electrical and energy exchanges between the driveline’s components according to the working conditions, monitoring parameters such as SoC of the battery, brake temperature, battery temperature, motor temperature, and acts to optimize the total energy consumption.
Journal Article

Research on Speed Guidance Strategy at Continuous Signal Intersection Based on Vehicle–Road Coordination Technology

2024-04-13
Abstract With the rapid growth of automobile ownership, traffic congestion has become a major concern at intersections. In order to alleviate the blockage of intersection traffic flow caused by signals, reduce the length of vehicle congestion and waiting time, and for improving the intersection access efficiency, therefore, this article proposes a vehicle speed guidance strategy based on the intersection signal change by combining the vehicle–road cooperative technology. The randomness of vehicle traveling speed in the road is being considered. According to the vehicle traveling speed, a speed guidance model is established under different conditions.
Journal Article

Economic Competitiveness of Battery Electric Vehicles vs Internal Combustion Engine Vehicles in India: A Case Study for Two- and Four-Wheelers

2024-04-04
The initial cost of battery electric vehicles (BEVs) is higher than internal combustion engine-powered vehicles (ICEVs) due to expensive batteries. Various factors affect the total cost of ownership of a vehicle. In India, consumers are concerned with a vehicle’s initial purchase cost and prefer owning an economical vehicle. The higher cost and shorter range of BEVs compared to ICEVs severely limit their penetration in the Indian market. However, government subsidies and incentives support BEVs. The total cost of ownership assessment is used to evaluate the entire cost of a vehicle to find the most economical option among different powertrains. This study compares 2W (two-wheeler) and 4W (four-wheeler) BEV’s cost vis-à-vis equivalent ICEVs in Delhi and Mumbai. The cost analysis assesses the current and future government policies to promote BEVs. Two assumed policies were applied to estimate future scenarios.
Journal Article

Design and Application of Electronic Toll Collection Special Situation Processing System

2024-04-01
Abstract In 2018, the state explicitly proposed to “promote the cancellation of expressway toll stations at provincial boundaries.” Electronic toll collection has become the main toll collection method on expressways. With the construction of ETC toll lanes, the proportion of ETC vehicles in the expressway traffic flow is increasing, and the rapid processing of vehicle special situations is facing challenges. At present, various provinces have adopted various methods to improve the traffic efficiency and transaction success rate of ETC from the issuance link, customer service link, and lane transaction link. According to statistical data, the average transaction success rate of ETC lane is not higher than 99% at present. As of October 2021, the number of ETC users nationwide has reached 256 million, and there are an average of 40 million ETC transactions per day across the network, that is, about 400,000 special cases need to be processed.
Journal Article

State of Charge Balancing Control for Multiple Output Dynamically Adjustable Capacity System

2024-03-28
Abstract A multiple output dynamically adjustable capacity system (MODACS) is developed to provide multiple voltage output levels while supporting varying power loads by switching multiple battery strings between serial and parallel connections. Each module of the system can service either a low voltage bus by placing its strings in parallel or a high voltage bus with its strings in series. Since MODACS contains several such modules, it can produce multiple voltages simultaneously. By switching which strings and modules service the different output rails and by varying the connection strategy over time, the system can balance the states of charge (SOC) of the strings and modules. A model predictive control (MPC) algorithm is formulated to accomplish this balancing. MODACS operates in various power modes, each of which imposes unique constraints on switching between configurations.
Journal Article

Fire Safety of Battery Electric Vehicles: Hazard Identification, Detection, and Mitigation

2024-03-21
Abstract Battery electric vehicles (EVs) bring significant benefits in reducing the carbon footprint of fossil fuels and new opportunities for adopting renewable energy. Because of their high-energy density and long cycle life, lithium-ion batteries (LIBs) are dominating the battery market, and the consumer demand for LIB-powered EVs is expected to continue to boom in the next decade. However, the chemistry used in LIBs is still vulnerable to experiencing thermal runaway, especially in harsh working conditions. Furthermore, as LIB technology moves to larger scales of power and energy, the safety issues turn out to be the most intolerable pain point of its application in EVs. Its failure could result in the release of toxic gases, fire, and even explosions, causing catastrophic damage to life and property. Vehicle fires are an often-overlooked part of the fire problem. Fire protection and EV safety fall into different disciplines.
Journal Article

Employing a Model of Computation for Testing and Verifying the Security of Connected and Autonomous Vehicles

2024-03-05
Abstract Testing and verifying the security of connected and autonomous vehicles (CAVs) under cyber-physical attacks is a critical challenge for ensuring their safety and reliability. Proposed in this article is a novel testing framework based on a model of computation that generates scenarios and attacks in a closed-loop manner, while measuring the safety of the unit under testing (UUT), using a verification vector. The framework was applied for testing the performance of two cooperative adaptive cruise control (CACC) controllers under false data injection (FDI) attacks. Serving as the baseline controller is one of a traditional design, while the proposed controller uses a resilient design that combines a model and learning-based algorithm to detect and mitigate FDI attacks in real-time.
Journal Article

Weld Fatigue Damage Assessment of Rail Track Maintenance Equipment: Regulatory Compliance and Practical Insights

2024-03-04
Abstract The use of appropriate loads and regulations is of great importance in weld fatigue assessment of rail on-track maintenance equipment and similar vehicles for optimized design. The regulations and available loads, however, are often generalized for several categories, which proves to be overly conservative for some specific categories of machines. EN (European Norm) and AAR (Association of American Railroads) regulations play a pivotal role in determining the applicable loads and acceptance criteria within this study. The availability of track-induced fatigue load data for the cumulative damage approach in track maintenance machines is often limited. Consequently, the FEA-based validation of rail track maintenance equipment often resorts to the infinite life approach rather than cumulative damage approach for track-induced travel loads, resulting in overly conservative designs.
Journal Article

Forensic Analysis of Lithium-Ion Cells Involved in Fires

2024-02-14
Abstract The emerging use of rechargeable batteries in electric and hybrid electric vehicles and distributed energy systems, and accidental fires involving batteries, has heightened the need for a methodology to determine the root cause of the fire. When a fire involving batteries takes place, investigators and engineers need to ascertain the role of batteries in that fire. Just as with fire in general, investigators need a framework for determining the role that is systematic, reliant on collection and careful analysis of forensic evidence, and based on the scientific method of inquiry. This article presents a systematic scientific process to analyze batteries that have been involved in a fire. It involves examining Li-ion cells of varying construction, using a systematic process that includes visual inspection, x-ray, CT scan, and possibly elemental analysis and testing of exemplars.
Journal Article

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2024-02-12
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Journal Article

Experimental Assessment of Different Air-Based Battery Thermal Management System for Lithium-Ion Battery Pack

2024-01-25
Abstract Lithium-ion (LI) batteries are widely used to power electric vehicles (EVs), owing to their high charge density, to minimize the environmental pollution caused by fossil fuel-based engines. It experiences an enormous amount of heat generation during charging and discharging cycles, which results in higher operating temperatures and thermal nonuniformity. This affects performance, useful battery life, and operating costs. This can be mitigated by an effective battery thermal management system (BTMS) to dissipate the heat there by safeguarding the battery from adverse thermal effects and ensuring high performance, safety, and longevity of the battery.
Journal Article

Modeling and Comparing the Total Cost of Ownership of Passenger Automobiles with Conventional, Electric, and Hybrid Powertrains

2024-01-25
Abstract The global automotive industry’s shift toward electrification hinges on battery electric vehicles (BEV) having a reduced total cost of ownership compared to traditional vehicles. Although BEVs exhibit lower operational costs than internal combustion engine (ICE) vehicles, their initial acquisition expense is higher due to expensive battery packs. This study evaluates total ownership costs for four vehicle types: traditional ICE-based car, BEV, split-power hybrid, and plug-in hybrid. Unlike previous analyses comparing production vehicles, this study employs a hypothetical sedan with different powertrains for a more equitable assessment. The study uses a drive-cycle model grounded in fundamental vehicle dynamics to determine the fuel and electricity consumption for each vehicle in highway and urban conditions. These figures serve a Monte Carlo simulation, projecting a vehicle’s operating cost over a decade based on average daily distance and highway driving percentage.
Journal Article

Artificial Intelligence-Based Field-Programmable Gate Array Accelerator for Electric Vehicles Battery Management System

2024-01-04
Abstract The swift progress of electric vehicles (EVs) and hybrid electric vehicles (HEVs) has driven advancements in battery management systems (BMS). However, optimizing the algorithms that drive these systems remains a challenge. Recent breakthroughs in data science, particularly in deep learning networks, have introduced the long–short-term memory (LSTM) network as a solution for sequence problems. While graphics processing units (GPUs) and application-specific integrated circuits (ASICs) have been used to improve performance in AI-based applications, field-programmable gate arrays (FPGAs) have gained popularity due to their low power consumption and high-speed acceleration, making them ideal for artificial intelligence (AI) implementation. One of the critical components of EVs and HEVs is the BMS, which performs operations to optimize the use of energy stored in lithium-ion batteries (LiBs).
Journal Article

Using Latent Heat Storage for Improving Battery Electric Vehicle Thermal Management System Efficiency

2023-12-20
Abstract One of the key problems of battery electric vehicles is the risk of severe range reduction in winter conditions. Technologies such as heat pump systems can help to mitigate such effects, but finding adequate heat sources for the heat pump sometimes can be a problem, too. In cold ambient conditions below −10°C and for a cold-soaked vehicle this can become a limiting factor. Storing waste heat or excess cold when it is generated and releasing it to the vehicle thermal management system later can reduce peak thermal requirements to more manageable average levels. In related architectures it is not always necessary to replace existing electric heaters or conventional air-conditioning systems. Sometimes it is more efficient to keep them and support them, instead. Accordingly, we show, how latent heat storage can be used to increase the efficiency of existing, well-established heating and cooling technologies without replacing them.
Journal Article

Computational Investigation of a Flexible Airframe Taxiing Over an Uneven Runway for Aircraft Vibration Testing

2023-12-15
Abstract Ground vibration testing (GVT) is an important phase of the development, or the structural modification of an aircraft program. The modes of vibration and their associated parameters extracted from the GVT are used to modify the structural model of the aircraft to make more reliable dynamics predictions to satisfy certification authorities. Due to the high cost and the extensive preparations for such tests, a new method of vibration testing called taxi vibration testing (TVT) rooted in operational modal analysis (OMA) was recently proposed and investigated by the German Institute for Aerospace Research (DLR) as alternative to conventional GVT. In this investigation, a computational framework based on fully coupled flexible multibody dynamics for TVT is presented to further investigate the applicability of the TVT to flexible airframes. The time domain decomposition (TDD) method for OMA was used to postprocess the response of the airframe during a TVT.
Journal Article

Speedy Hierarchical Eco-Planning for Connected Multi-Stack Fuel Cell Vehicles via Health-Conscious Decentralized Convex Optimization

2023-12-04
Abstract Connected fuel cell vehicles (C-FCVs) have gained increasing attention for solving traffic congestion and environmental pollution issues. To reduce operational costs, increase driving range, and improve driver comfort, simultaneously optimizing C-FCV speed trajectories and powertrain operation is a promising approach. Nevertheless, this remains difficult due to heavy computational demands and the complexity of real-time traffic scenarios. To resolve these issues, this article proposes a two-level eco-driving strategy consisting of speed planning and energy management layers. In the top layer, the speed planning predictor first predicts dynamic traffic constraints using the long short-term memory (LSTM) model. Second, a model predictive control (MPC) framework optimizes speed trajectories under dynamic traffic constraints, considering hydrogen consumption, ride comfort, and traffic flow efficiency.
Journal Article

Review of Gas Generation Behavior during Thermal Runaway of Lithium-Ion Batteries

2023-12-04
Abstract Due to the limitations of current battery manufacturing processes, integration technology, and operating conditions, the large-scale application of lithium-ion batteries in the fields of energy storage and electric vehicles has led to an increasing number of fire accidents. When a lithium-ion battery undergoes thermal runaway, it undergoes complex and violent reactions, which can lead to combustion and explosion, accompanied by the production of a large amount of flammable and toxic gases. These flammable gases continue to undergo chemical reactions at high temperatures, producing complex secondary combustion products. This article systematically summarizes the gas generation characteristics of different types and states of batteries under different thermal runaway triggering conditions. And based on this, proposes the key research directions for the gas generation characteristics of lithium-ion batteries.
Journal Article

Lithium-Ion Battery Thermal Event and Protection: A Review

2023-12-01
Abstract The exponentially growing electrification market is driving demand for lithium-ion batteries (LIBs) with high performance. However, LIB thermal runaway events are one of the unresolved safety concerns. Thermal runaway of an individual LIB can cause a chain reaction of runaway events in nearby cells, or thermal propagation, potentially causing significant battery fires and explosions. Such a safety issue of LIBs raises a huge concern for a variety of applications including electric vehicles (EVs). With increasingly higher energy-density battery technologies being implemented in EVs to enable a longer driving mileage per charge, LIB safety enhancement is becoming critical for customers. This comprehensive review offers an encompassing overview of prevalent abuse conditions, the thermal event processes and mechanisms associated with LIBs, and various strategies for suppression, prevention, and mitigation.
Journal Article

A Tutorial on V2I Communication: Evaluating the LTE-V2X for Day-1 V2I and V2V Integration in Congested Scenarios

2023-11-29
Abstract Because of the growing interest in LTE-V2X, there is a need to describe its performance under various conditions and scenarios. This article explores the deployment of long-term evolution vehicle-to-everything (LTE-V2X) technology for vehicle-to-infrastructure (V2I) communication and delves into the deployment of LTE-V2X communication in three major global regions: the United States, Europe, and China. We begin with an overview of the functionality of LTE-V2X and highlight the objectives of V2I communication in terms of safety and mobility applications—and describe why it will be the predominant type of V2X in the first few years of deployment. We also examine the specific Day-1 V2I message sets standardized in each region, along with their potential applications and benefits. The technical details and use cases using these messages are discussed, along with the benefits they offer in improving the accuracy, reliability, and safety for surface transportation.
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