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Training / Education

Engineering Management Academy

2024-11-04
Why a Management Academy? Why should you be interested in this Engineering Management Academy from SAE? The answer to these questions lies in the statistics highlighted by surveys of hiring managers. For example, are you aware that: 28% of internal leadership promotions fail On average, it takes six years before an individual receives any formal training after being promoted to a management position Individual contributors, who are technical experts, are usually natural candidates for  promotions to management positions.
Training / Education

The Role of Just Culture in an Effective Safety Management System

2024-07-22
The cost of this introductory course can be applied to the cost of the full courses: C2215, Safety Management Systems for Design, Manufacturing and Maintenance Providers in Aviation C2216, Safety Risk Management and Safety Assurance for Design, Manufacturing and Maintenance Providers in Aviation Historically, organizations tend to be punitive and focused on who to blame when an unwanted event occurs. Investigations can begin with the intent to blame and discipline which leads to adversarial relationships between management and employees. 
Technical Paper

On-Center Steering Model for Realistic Steering Feel based on Real Measurement Data

2024-07-02
2024-01-2994
Driving simulators allow the testing of driving functions, vehicle models and acceptance assessment at an early stage. For a real driving experience, it's necessary that all immersions are depicted as realistically as possible. When driving manually, the perceived haptic steering wheel torque plays a key role in conveying a realistic steering feel. To ensure this, complex multi-body systems are used with numerous of parameters that are difficult to identify. Therefore, this study shows a method how to generate a realistic steering feel with a nonlinear open-loop model which only contains significant parameters, particularly the friction of the steering gear. This is suitable for the steering feel in the most driving on-center area. Measurements from test benches and real test drives with an Electric Power Steering (EPS) were used for the Identification and Validation of the model.
Technical Paper

Analysis of human driving behavior with focus on vehicle lateral control

2024-07-02
2024-01-2997
The optimization and further development of automated driving functions offers great potential to relieve the driver in various driving situations and increase road safety. Simulative testing in particular is an indispensable tool in this process, allowing conclusions to be drawn about the design of automated driving functions at a very early stage of development. In this context, the use of driving simulators provides support so that the driving functions of tomorrow can be experienced in a very safe and reproducible environment. The focus of the acceptance and optimization of automated driving functions is particularly on vehicle lateral control functions. As part of this paper, a test person study was carried out regarding manual vehicle lateral control on the dynamic vehicle road simulator at the Institute of Automotive Engineering.
Technical Paper

Probabilistically Extended Ontologies a basis for systematic testing of ML-based systems

2024-07-02
2024-01-3002
Autonomous driving is a hot topic in the automotive domain, and there is an increasing need to prove its reliability. They use machine learning techniques, which are themselves stochastic techniques based on some kind of statistical inference. The occurrence of incorrect decisions is part of this approach and often not directly related to correctable errors. The quality of the systems is indicated by statistical key figures such as accuracy and precision. Numerous driving tests and simulations in simulators are extensively used to provide evidence. However, the basis of all descriptive statistics is a random selection from a probability space. The difficulty in testing or constructing the training and test data set is that this probability space is usually not well defined. To systematically address this shortcoming, ontologies have been and are being developed to capture the various concepts and properties of the operational design domain.
Technical Paper

Exploring methanol and naphtha as alternative fuels for a hybrid-ICE battery-driven light-duty vehicle

2024-06-12
2024-37-0021
In pursuing sustainable automotive technologies, exploring alternative fuels for hybrid vehicles is crucial in reducing environmental impact and aligning with global carbon emission reduction goals. This work compares methanol and naphtha as potential suitable alternative fuels for running in a battery-driven light-duty hybrid vehicle by comparing their performance with the diesel baseline engine. This work employs a 0-D vehicle simulation model within the GT-Power suite to replicate vehicle dynamics under the Worldwide Harmonized Light Vehicles Test Cycle (WLTC). The vehicle choice enables the assessment of a delivery application scenario using distinct payload capacities: 0%, 25%, 50%, and 100%. The model is fed with engine maps derived from previous experimental work conducted in the same engine, in which a full calibration was obtained that ensures the engine's operability in a wide region of rotational speed and loads.
Technical Paper

A critical review of some Panel Contribution Analysis methods used in interior vehicle acoustics

2024-06-12
2024-01-2932
In the acoustic study of the interior noise of a vehicle, whether for structure-borne or air-borne excitations, knowing which areas contribute the most to interior noise and therefore should be treated as a priority, is the main goal of the engineer in charge of the NVH. Very often these areas are numerous, located in different regions of the vehicle and contribute at different frequencies to the overall sound pressure level. This has led to the development of several “Panel Contribution Analysis” (PCA) experimental techniques. For example, a well-known technique is the masking technique, which consists of applying a “maximum package” (i.e., a package with very high sound insulation) to the panels outside of the area whose contribution has to be measured. This technique is pragmatic but rather cumbersome to implement. In addition, it significantly modifies the dynamics and internal acoustics of the vehicle.
Technical Paper

A Low-Cost System for Road Induced Tire Cavity Noise Control (RTNC)

2024-06-12
2024-01-2961
The transition from ICE to electric power trains in new vehicles along with the application of advanced active and passive noise reduction solutions has intensified the perception of noise sources not directly linked to the propulsion system. This includes road noise as amplified by the tire cavity resonance. This resonance mainly depends on tire geometry, air temperature inside the tire and vehicle speed and is increasingly audible for larger wheels and heavier vehicles, as they are typical for current electrical SUV designs. Active technologies can be applied to significantly reduce narrow band tire cavity noise with low costs and minimal weight increase. Like ANC systems for ICE powertrains, they make use of the audio system in the vehicle. In this paper, a novel low-cost system for road induced tire cavity noise control (RTNC) is presented that reduces the tire cavity resonance noise inside a car cabin.
Technical Paper

Definition and Application of a Target Cascading Process on a Fully Trimmed Body, from Vehicle Objectives to Component Objectives

2024-06-12
2024-01-2916
Finite element (FE) based simulations for fully trimmed bodies are a key tool in the automotive industry to predict and understand the Noise, Vibration and Harshness (NVH) behavior of a complete car. While structural and acoustic transfer functions are nowadays straight-forward to obtain from such models, the comprehensive understanding of the intrinsic behavior of the complete car is more complex to achieve, in particular when it comes to the contribution of each sub-part to the global response. This paper proposes a complete target cascading process, which first assesses which sub-part of the car is the most contributing to the interior noise, then decomposes the total structure-borne acoustic transfer function into several intermediate transfer functions, allowing to better understand the effect of local design changes.
Technical Paper

Active Vibration Control of Road Noise Path Using Piezoelectric Stack Actuators and Filtered-X LMS Algorithm for Electric Vehicle Applications

2024-06-12
2024-01-2953
This paper presents the novel active vibration control (AVC) system that controls vehicle body vibration to reduce the structural borne road noise. As a result of vehicle noise testing in an electric vehicle, the predominant frequency of vehicle body vibration that worsens interior noise is in the range of 150-250Hz. Such vibration in that frequency range, commonly masked in engine vibrations, are hard to neglect for electric vehicles. The vibration source of that frequency is the resonance of tire cavity mode. Resonator or absorption material has been applied inside the tire for the control of cavity noise as a passive method. They require an increment of weight and cost. Therefore, a novel method is necessary. The vibration amplified by resonance of cavity mode is transferred to the vehicle body throughout the suspension system. To reduce the vibration, AVC system is applied to the suspension mount.
Technical Paper

Application of a Seat Transmissibility Approach to Experience Measured or Predicted Seat-rail Vibration in a Multi-Attribute Simulator

2024-06-12
2024-01-2962
Computer modelling, virtual prototyping and simulation is widely used in the automotive industry to optimize the development process. While the use of CAE is widespread, on its own it lacks the ability to provide observable acoustics or tactile vibrations for decision makers to assess, and hence optimize the customer experience. Subjective assessment using Driver-in-Loop simulators to experience data has been shown to improve the quality of vehicles and reduce development time and uncertainty. Efficient development processes require a seamless interface from detailed CAE simulation to subjective evaluations suitable for high level decision makers. In the context of perceived vehicle vibration, the need for a bridge between complex CAE data and realistic subjective evaluation of tactile response is most compelling. A suite of VI-grade noise and vibration simulators have been developed to meet this challenge.
Technical Paper

Noise pollution – A breakthrough approach.

2024-06-12
2024-01-2919
Authors : Thomas ANTOINE, Christophe THEVENARD, Pierrick BOTTA, Jerome DESTREE, Alain Le Quenven Future noise emission limits for passenger car are going to lower levels by 2024 (Third phase of R51-03, with a limit of 68dBA for the pass by noise) –Social cost of noise for France in 2021, shows clearly that the dominant source of noise pollution is indeed road traffic (81 Bn€ for a total of 146 Bn€) This R51 regulation is meant to lower the noise pollution from road traffic, however when looking closer to the sound source and their contributions, in particular the tire/road noise interaction, the environmental efficiency of this regulation is questionable. Indeed: Tire/Road interaction involves tires characteristics, that are constrained by an array of specification for energy efficiency, safety (wet grip, braking, etc…) and it has been proven that there is a physical limit to what could be expected from the tire as far as tire/road interaction noise is concerned.
Technical Paper

Electric Vehicle Ride & Vibrations Analysis - Full electric vehicle MBD model development for NVH studies

2024-06-12
2024-01-2918
The NVH performance of electric vehicles is a key indicator of vehicle quality, being the structure-borne transmission predominating at low frequencies. Many issues are typically generated by high vibrations, transmitted through different paths, and then radiated acoustically into the cabin. A combined analysis, with both finite-element and multi-body models, enables to predict the interior vehicle noise and vibration earlier in the development phases, to reduce the development time and moreover to optimize components with an increased efficiency level. In the present work, a simulation of a Hyundai electric vehicle has been performed in IDIADA VPG with a full vehicle multibody (MBD) model, followed by vibration/acoustic simulations with a Finite elements model (FEM) in MSC. Nastran to analyze the comfort. Firstly, a full vehicle MBD model has been developed in MSC. ADAMS/Car including representative flexible bodies (generated from FEM part models).
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