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A 2 DOF nonlinear dynamic model of the automotive wiper system is established. Complex eigenvalues are calculated based on the complex modal theory, and the system stability as well as its dependence on wiping velocity is analyzed. Bifurcation characteristics of frictional self-excited vibration and stick-slip vibration relative to wiping velocity are studied through numerical analysis. Research of nonlinear vibration characteristics under various wiping velocities is conducted by means of phase trajectories, Poincaré map and frequency spectrum. The pervasive stick-slip vibration during wiping is confirmed, and its temporal and spatial distributions are analyzed by way of time history and contour map. Duty ratio of stick vibration and statistics of scraping residual are introduced as quantitative indexes for wiping effect evaluation. Results indicate that the negative slop of frictional-velocity characteristic is the root cause of system instability.

A compiled method of the programmed load spectrum, which can simplify and accelerate the fatigue bench test of a car body, is proposed and its effectiveness is checked by the fatigue simulation. By using the multi-body dynamics model with a satisfactory accuracy, the virtual iteration is applied to cascade body loads from the wheel hubs. Based on the rain-flow counting method and statistics theory, the distributions of the body loads are analyzed, and then the programmed load spectrum is compiled and simplified. Through comparative study, the simulation results of random and programmed load spectrum are found to agree well with each other in terms of the damage distribution and fatigue life, which demonstrates the effectiveness of the presented method.

In this study, the vibroacoustic characteristics and torque fluctuation of switched reluctance motors (SRMs) with different phases and poles have been analyzed in detail. Also, the common four SRMs, i.e., three-phase 6/4 SRM, four-phase 8/6 SRM, five-phase 10/8 SRM, and six-phase 12/10 SRM, have been selected. First, the spatial-temporal distribution characteristics of radial force in SRMs were revealed by virtue of the analytical derivation, which was validated by the 2D Fourier decomposition based on the finite-element results of radial force. Second, a multiphysics model, which was composed of an electromagnetic field, a mechanical field, and an acoustic field, was established to predict the noise behaviors of SRMs with different phases and poles. Third, the relationship between the torque fluctuation and the phases / poles of SRMs, and the relationship between the noise and the radial force / phases / poles are all analyzed.

A Controllable Active Thermo-Atmosphere (CATA) Combustor enables the investigation of stabilization mechanisms in an environment that decouples the turbulent chemical kinetics from the complex recirculating flow. Previous studies on combustion of the low-pressure fuel jets in the Controllable Active Thermo-Atmosphere (CATA) showed non-linear effect of coflow temperature on autoignition delay and the randomness of autoignition sites. In this work, a diesel spray is injected into the CATA with the injection pressure at 20MPa from a single-hole injector and the autoignition and combustion process of the spray is recorded by a high-speed camera video. The multipoint autoignition of diesel spray is observed in the CATA and the subsequent combustion process is analyzed. The results show that autoignition phenomenon plays an important role in the stabilization of the lifted flames of diesel spray under low coflow temperature.

Millimeter-wave automotive radars can prevent traffic accidents and save human lives as they can detect vehicles and pedestrians even in night and in bad weather. Various types of automotive radars operating at 24 and 77 GHz bands are developed for various applications, like adaptive cruise control, blind-spot detection and lane change assistance. In each year, millions of millimeter-wave radar are sold worldwide. Millimeter-wave radar is composed of radar hardware and radar signal processing software, which detects the targets among noise, measures the distance, longitudinal speed and the azimuth angle of the targets, tracks the targets continuously, and controls the ego vehicle to brake or accelerate. Performance of the radar signal processing software is closely related with the radar hardware properties and radar measurement conditions.

Driving posture study is essential for the evaluation of the occupant packaging. This paper presents a method of reconstructing driver’s postures in a real vehicle using a 3D laser scanner and Human Builder (HB), the digital human modeling tool under CATIA. The scanning data was at first converted into the format readable by CATIA, and then a personalized HB manikin was generated mainly using stature, sitting height and weight. Its pelvis position and joint angles were manually adjusted so as to match the manikin with the scan envelop. If needed, a fine adjustment of some anthropometric dimensions was also preceded. Finally the personalized manikin was put in the vehicle coordinate system, and joint angels and joint positions were extracted for further analysis.

Different choices of IGBTs’ switching frequency of the PMSM inverter used in vehicle lead to different energy loss of the inverter. Meanwhile, they lead to different phase current harmonics, which result in different energy loss of the PMSM. Compared with traditional switching frequency design method, the optimal design method considers the loss of the PMSM as well as the inverter, proposing a minimum system loss switching frequency design method. Firstly, by establishing the IGBT model (Hefner Model) and the PMSM analytical model, obtain PMSM phase currents under different switching frequencies through simulating. The inverter energy loss is obtained at the same time. Then, the phase currents under different conditions are applied to the finite element model to obtain the distribution of the magnetic field strength H and the magnetic induction B, so that the PMSM loss can be calculated.

Millimeter wave (MMW) automotive radar plays an important role in the advanced driving assistance system (ADAS), which detects vehicles, pedestrians and other obstacles. In the adaptive cruise control (ACC) and the automatic emergency brake (AEB) system, the target needs to be oriented. One of the automotive radar’s task is to get the direction information which includes the range, speed, azimuth and height of the target by high intermediate frequency (IF) signal sampling rate. In order to solve the problem of high sampling rate for the MMW radar caused by the traditional Nyquist sampling theorem when the target is located, a new method based on the compressed sensing (CS) for the target location is proposed in this paper. This paper presents the linear frequency modulated continuous wave (LFMCW) model and simulates the sampling and reconstruction of the radar’s IF signal via CS technique by using MATLAB.

In this paper, the initial disc thickness variation (DTV) of a ventilated disc in automotive brake system is modeled as sinusoidal function of the second order. The transient thermomechanical coupling properties of the brake system is simulated using finite element (FE) modeling. The system models and results were verified by a thermomechanical coupling test of a disc brake conducted on a brake dynamometer. By using varied evaluation indexes such as the temperature distribution, the normal stress and the elastic deformation of disc surfaces, the influences of the initial DTV and its direction as well as its amplitude on the thermomechanical coupling characteristics were analyzed.

BBW (Brake-by-wire) can increase the electric and hybrid vehicles performance and safety. This paper proposes a novel mechatronic booster system, which includes APS (active power source), PFE (pedal feel emulator), ECU (electronic control unit). The system is easily disturbed when the system parameters and the outside conditions change. The system performance is weakened. The cascade control technique can be used to solve the problem. This paper develops an adaptive cascade optimum control (ACOC) algorithm based on the novel mechatronic booster system. The system is divided into main loop and servo loop, both of them are closed-loop system. The servo-loop system can eliminate the disturbance which exists in the servo loop. So the robustness of the cascade control system is improved than which of the general closed-loop control system. Different control object is respectively chosen. The control-oriented mathematical model is designed.

In this paper, an integrated electronic hydraulic brake(I-EHB) system is introduced, which is mainly composed of a motor, a worm gear, a worm, a gear, a rack etc. The friction leads the system to the creeping phenomenon and the dead zone. These phenomenon seriously affect the response speed and the hydraulic pressure control .In order to realize the accurate hydraulic pressure control of I-EHB system, a new friction compensation control method is proposed based on LuGre dynamic friction model. And the theoretical design of adaptive control method is designed based on the feedback of the master cylinder pressure and the operating state of the system. Then the stability of the control method is proved by Lyapunov theorem. A co-simulation model is built with Matlab/Simulink and AMESim, so as to prove the validity of the control method.

Electric vehicle driving permanent magnet synchronous motor has a wide speed range and load changes, with abundant harmonic currents, and its eccentric form is complex, which all result in poor sound quality and abnormal noise problems becoming increasingly prominent. To make a systematic and thorough study of the centralized drive permanent magnet synchronous motor (PMSM) is significant to ameliorate the sound quality and solve noise problems. MATLAB-based modeling technology, SPSS software, and the establishment of sound quality evaluation model for the centralized drive PMSM has a crucial reference value on the research and development of the electric vehicle driving permanent magnet synchronous motor. As for the sound quality of centralized drive PMSM, firstly, in order to get objective parameter values, evaluation models of objective parameters based on psychological acoustics should be established after the collection of the sound samples.

Parallel-connected modules have been widely used in battery packs for electric vehicles nowadays. Unlike series-connected modules, the direct state inconsistency caused by parameter inconsistency in parallel modules is current and temperature non-uniformity, thus resulting in the inconsistency in the speed of aging among cells. Consequently, the evolution pattern of parameter inconsistency is different from that of series-connected modules. Since it’s practically impossible to monitor each cell’s current and temperature information in battery packs, considering cost and energy efficiency, it’s necessary to study how the parameter inconsistency evolves in parallel modules considering the initial parameter distribution, topology design and working condition. In this study, we assigned cells of 18650 format into several groups regarding the degree of capacity and resistance inconsistency. Then all groups are cycled under different environmental temperature and current profile.

With the introduction of BroadR-Reach and time-sensitive networking (TSN), Ethernet has become an option for in-vehicle networks (IVNs). Although it has been used in the IT field for decades, it is a new technology for automotive, and thus requires extensive testing. Current test solutions usually target specifications rather than the in-vehicle environment, which means that some properties are still uncertain for in-vehicle usage (e.g., fault tolerance for shorted or open wires). However, these characteristics must be cleared before applying Ethernet in IVNs, because of stringent vehicular safety requirements. Because CAN is usually used for these environments, automotive Ethernet is expected to have the same or better level of fault tolerance. Both CAN and BroadR-Reach use a single pair of twisted wires for physical media; thus, the traditional fault-tolerance test method can be applied for automotive Ethernet.

The unscented Kalman filter (UKF) is applied to estimate the real vehicle velocity. The velocity estimation algorithm uses lateral acceleration, longitudinal acceleration and yaw rate as inputs. The non-linear vehicle model and Dugoff tire model are built as the estimation model of UKF. Some parameters of Dugoff tire model and vehicle, which can't be measured directly, are identified by the particle swarm optimization (PSO). For the purpose of evaluating the algorithm, the estimation values of UKF are compared with measurements of the Inertial and GPS Navigation system. Besides, the real time property of UKF is tested by xPC Target, which is a real-time software environment from MathWorks. The result of the real vehicle experiment demonstrates the availability of the UKF and PSO in vehicle velocity estimation.

To promote the development of automated vehicles (AVs), large scale of field operational tests (FOTs) were carried out around the world. Applications of naturalistic driving data should base on correlative scenarios. However, most of the existing scenario typologies, aiming at advanced driving assistance system (ADAS) and extracting discontinuous fragments from driving process, are not suitable for AVs, which need to complete continuous driving tasks. In this paper, a systematic scenario-typology consisting of four layers (from top to bottom: trip, cluster, segment and process) was first proposed. A trip refers to the whole duration from starting at initial parking space to parking at final one. The basic units ‘Process’, during which the vehicle fulfils only one driving task, are classified into parking process, long-, middle- and short-time-driving-processes. A segment consists of two neighboring long-time-driving processes and a middle or/and short one between them.

The nonuniformity property of the temperature field distribution will not only affect on the battery charging and discharging performance but also its lifetime. In this paper the elementary structural design is implemented for Ni-Mh battery package and the corresponding test platform is constructed from the point of view of temperature difference control strategy, the test results show that the present structural design schemes can effectively restrain temperature difference enlargement among the battery stacks. Through the application of adopting the flow field uniformity method to control temperature difference, and flow field optimization inside the battery package, it is found that the flow field velocity change quantity ΔV is gradually reduced as the increase of the afflux hood angle Ak and air vent width Da, and the difference of battery temperature is relatively lower, which denoting that the corresponding relationship can be created based on test data.

As the key assembly of new energy vehicles, the noise and vibration, and harshness (NVH) performance of integrated electric drive system directly affects the driving quality of new energy vehicles. In this paper, the vibration noise characteristic test of 3in1 electric drive system is carried out in the semi-muffler chamber. In order to compare and analyze the difference between 2in1 and 3in1 electric drive system NVH performance, the power electronics unit (PEU) in the 3in1 system was removed and placed on the ground away from the platform, and vibration noise test was carried out. In order to analyze the difference of NVH performance between 2in1 status and 3in1 status, the PEU in the 3in1 system was removed and placed on the ground far away from the bench, and the NVH test was carried out. The microphone signal at 1m position and the vibration acceleration signal of the key structural surface of the system are measured experimentally.

This paper aims at the problem that the sideband vibration noise of induction motor caused by inverter pulse width modulation (PWM). The frequency distribution characteristics of the induction motor with 36 stator slots and 32 rotor slots (36/32 IM) are analyzed. Based on that, a frequency width selection method for the periodic signal-based modulation considering the characteristics of sideband electromagnetic force. Results show that this method can effectively reduce the peak value of the sound power level (SWL) of sideband noise of IM at different speeds. This method is also applicable to IMs with different pole-slot match.

With the popularity of automated vehicles, the future mixed traffic flow contains automated vehicles with different degrees of intelligence developed by other manufacturers. Therefore, simulating the interaction behavior of automated vehicles with varying levels of intelligence is crucial for testing and evaluating autonomous driving systems. Since the algorithm of traffic vehicles with various intelligence levels is difficult to obtain, it leads to hardships in quantitatively characterizing their interaction behaviors. Therefore, this paper designs a new automated vehicle test platform to solve the problem. The intelligent vehicle testbed with multiple personalized in-vehicle control units in the loop consists of three parts: 1. Multiple controllers in the loop to simulate the behavior of traffic vehicles；2. The central console applies digital twin technology to share the same traffic scenario between the tested vehicle and the traffic vehicle, creating a mixed traffic flow. 3.