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Research into increased capacity solid amine sorbents has found a candidate (SA9T) that will provide enough increase in cyclic carbon dioxide removal capacity to produce a fully redundant Regenerative Carbon Dioxide Removal System (RCRS). This system will eliminate the need for large quantities of backup LiOH, thus gaining critical storage space on board the shuttle orbiter. This new sorbent has shown an ability to package two fully redundant (four) sorbent beds together with their respective valves, fans and plumbing to create two operationally independent systems. The increase in CO2 removal capacity of the new sorbent will allow these two systems to fit within the envelope presently used by the RCRS. This paper reports on the sub-scale amine testing performed in support of the development effort. In addition, this paper will provide a preliminary design schematic of a fully redundant RCRS.

The current regenerative CO, Removal System (RCRS) is a two sorbent bed, vacuum pressure swing, CO, adsorption/desorption system. While one bed is removing CO, and moisture from cabin air, the other bed is vented to space vacuum so that the CO, and water can be desorbed off the bed. To guard against the possibility that cabin air can be vented directly to space, 11 valves and a series of mechanical linkages control the flow paths. The RCRS has one set of adsorption beds, one fan, one compressor, and two redundant controllers. A single failure could cause a loss of function; so a contingency CO, removal system must, and is flown. A new sorbent material has been developed that greatly decreases the required size of the sorbent bed. A new valve design is proposed that replaces the complex series of valves and linkages with one moving part. Using the new bed material and new valve design, system size and weight can be cut approximately in half.

This project investigates methods to capture an astronaut's exhaled carbon dioxide (CO2) before it becomes diluted with the high volumetric oxygen flow present within a space suit. Typical expired breath contains CO2 partial pressures (pCO2) in the range of 20-35 mm Hg (.0226-.046 atm). This research investigates methods to capture the concentrated CO2 gas stream prior to its dilution with the low pCO2 ventilation flow. Specifically this research is looking at potential designs for a collection cup for use inside the space suit helmet. The collection cup concept is not the same as a breathing mask typical of that worn by firefighters and pilots. It is well known that most members of the astronaut corps view a mask as a serious deficiency in any space suit helmet design. Instead, the collection cup is a non-contact device that will be designed using a detailed Computational Fluid Dynamic (CFD) analysis of the ventilation flow environment within the helmet.