Search Results

The combustion instability at low loads is one of the key technology risks that needs to be addressed with the development of gasoline compression ignition (GCI) engine. The misfires and partial burns due to combustion instability leads to excessive hydrocarbon (HC) and carbon monoxide (CO) emissions. This study aims to improve the combustion robustness and reduce the emissions at low loads. The GCI engine used in this study has unique hardware features of a spark plug placed adjacent to the centrally mounted gasoline direct injector and a shallow pent roof combustion chamber coupled with a bowl in piston geometry. The engine experiments were performed in a single cylinder GCI engine at 3 bar indicated mean effective pressure (IMEP) and 1500 rpm for certified gasoline with research octane number (RON) = 91.

The current work utilizes computational fluid dynamics (CFD) simulations to assess the effects of different piston geometries in an active-type pre-chamber combustion engine fueled with methane. Previous works identified that the interaction of the jets with the main chamber flow and piston wall are key aspects for the local turbulent flame speed and overall burning duration. The combustion process is simulated with the G-equation model for flame propagation combined with the MZ-WSR model to determine the post-flame composition and to predict possible auto-ignition of the reactant mixture. Four setups were considered: two bowl-shaped and one flat piston, and one additional case of the flat piston with jets at wider jet angles to the cylinder axis. The results show that premature jet-wall interaction impacts the main chamber pressure build-up, turbulence, and burn rate.

Gasoline compression ignition (GCI) pertains to high efficiency lean burn compression ignition with gasoline fuels, where ignition is controlled by mixture’s auto-ignition chemistry as well as local mixture strength. The presented GCI combustion strategy is based on a multi-mode combustion strategy at various operating conditions. This study presents a part of work on the development of an optimum combustion strategy at medium loading condition for commercial gasoline fuel with research octane number (RON) = 91. The single cylinder engine with a compression ratio (CR) = 16 features a centrally mounted multi-hole injector with a spark plug at a distance from the injector under shallow pent-roof combustion chamber design. The design of combustion chamber and piston was previously optimized based on CFD numerical analysis.

Pre-chamber combustion (PCC) enables leaner air-fuel ratio operation by improving its ignitability and extending flammability limit, and consequently, offers better thermal efficiency than conventional spark ignition operation. The geometry and fuel concentration of the pre-chamber (PC) is one of the major parameters that affect overall performance. To understand the dynamics of the PCC in practical engine conditions, this study focused on (i) correlation of the events in the main chamber (MC) with the measured in-cylinder pressure traces and, (ii) the effect of fuel concentration on the MC combustion characteristics using laser diagnostics. We performed simultaneous acetone planar laser-induced fluorescence (PLIF) from the side, and OH* chemiluminescence imaging from the bottom in a heavy-duty optical engine. Two different PC Fueling Ratios (PCFR, the ratio of PC fuel to the total fuel), 7%, and 13%, were investigated.

The present investigation expands on our previous work on development of fast idle catalyst light-off strategy for a light duty gasoline compression ignition (GCI) engine. In part 1, the steady state experimental investigation in a single cylinder GCI engine indicate an optimum strategy for effective catalyst light off during cold start fast idle operation. According to this strategy, the strategy includes (1) dispersing a first fuel injection during the intake stroke, (2) dispersing a second fuel injection during the expansion stroke, and (3) igniting a spark during the expansion stroke. This strategy increases the exhaust temperature during cold starts thereby assisting in lighting the oxidation catalyst, and reduce emissions and provide greater combustion stability as compared to other injection and spark strategies.

The present investigation pertains to the development of fast idle catalyst light-off strategy for a light duty gasoline compression ignition (GCI) engine. The engine cold start fast idle operation poses a problem of increased criteria emissions if the catalyst is not activated during the warm up period. Therefore, a control strategy is proposed here to minimize the criteria pollutants during the fast idle phase via enabling fast catalyst light off in a GCI engine and relying on the spark ignition of a globally stoichiometric fuel air mixture. The engine has unique design features such as certain geometry configuration between spark plug and fuel injector arrangement, and the location of spark plug in a high compression ratio (CR) diesel-like combustion chamber. The experiments were performed in a single cylinder GCI engine at cold start fast idle conditions using certification gasoline fuel (RON 91).

Partially premixed combustion (PPC) is an operating mode that lies between the conventional compression ignition (CI) mode and homogeneous charge compression ignition (HCCI) mode. The combustion in this mixed mode is complex as it is neither diffusion-controlled (CI mode) nor governed solely by chemical kinetics (HCCI mode). In this study, CFD simulations were performed to evaluate flame index, which distinguishes between zones having a premixed flame and non-premixed flame. Experiments performed in the optical engine supplied data to validate the model. In order to realize PPC, the start of injection (SOI) was fixed at −40 CAD (aTDC) so that a required ignition delay is created to premix air/fuel mixture. The reference operating point was selected to be with 3 bar IMEP and 1200 rpm. Naphtha with a RON of 77 and its corresponding PRF surrogate were tested. The simulations captured the general trends observed in the experiments well.

This paper explores the potential for reducing transport-related greenhouse gas (GHG) emissions by introducing high-efficiency spark-ignition engines with a dual-fuel injection system to customize the octane of the fuels based on real-time engine requirements. It is assumed that a vehicle was equipped with two fuel tanks and two injection systems; one port fuel injection and one direct injection line separately. Each tank carried low octane and high octane fuel so that real-time octane blending was occurred in the combustion chamber when needed (Octane On-Demand: OOD). A refinery naphtha was selected for low octane fuel (RON=61), because of its similarity to gasoline properties but a less processed, easier to produce without changing a refinery configuration. Three oxygenates were used for high octane knock-resistant fuels in a direct injection line: methanol, MTBE, and ETBE.

Refinements were made to a post-processing technique, termed the Thermal Stratification Analysis (TSA), that couples the mass fraction burned data to ignition timing predictions from the autoignition integral to calculate an apparent temperature distribution from an experimental HCCI data point. Specifically, the analysis is expanded to include all of the mass in the cylinder by fitting the unburned mass with an exponential function, characteristic of the wall-affected region. The analysis-derived temperature distributions are then validated in two ways. First, the output data from CFD simulations are processed with the Thermal Stratification Analysis and the calculated temperature distributions are compared to the known CFD distributions.

Recent research [21] has shown that the compression ignition concept where very low cetane fuels (RON between 70 and 85) are run in compression ignition (CI) mode has several advantages. The engine will be at least as efficient and clean as the current diesel engines but will have a less complicated after-treatment system. The optimum fuel will be less processed and therefore simpler to make compared to current gasoline or diesel fuels. Naphtha, which is a product of the initial distillation of petroleum, is one such fuel. It provides a path to mitigate the global demand imbalance between heavier and lighter fuels that is otherwise projected. Since naphtha requires much less processing in the refinery than either gasoline or diesel [23], there is an additional benefit in terms of well-to-wheel CO2 emissions and overall energy consumed. Partially premixed charge compression ignition combustion with such a low cetane fuel has usually been investigated with a diesel engine base.

A tracer-based single-line PLIF imaging technique using a unique optical configuration that allows simultaneously viewing the bulk-gas and the boundary layer region has been applied to an investigation of the naturally occurring thermal stratification in a HCCI engine. Thermal stratification is critical for HCCI engines, because it determines the maximum pressure rise rate which is a limiting factor for high-load operation. The investigation is based on the analysis of temperature maps that were derived from PLIF images, using the temperature sensitivity of fluorescence from toluene introduced as tracer in the fuel. Measurements were made in a single-cylinder optically accessible HCCI engine operating under motored conditions with a vertical laser-sheet orientation that allows observation of the development of thermal stratification from the cold boundary layers into the central region of the charge.

Ethanol and ethanol/gasoline blends are being widely considered as alternative fuels for light-duty automotive applications. At the same time, HCCI combustion has the potential to provide high efficiency and ultra-low exhaust emissions. However, the application of HCCI is typically limited to low and moderate loads because of unacceptably high heat-release rates (HRR) at higher fueling rates. This work investigates the potential of lowering the HCCI HRR at high loads by using partial fuel stratification to increase the in-cylinder thermal stratification. This strategy is based on ethanol's high heat of vaporization combined with its true single-stage ignition characteristics. Using partial fuel stratification, the strong fuel-vaporization cooling produces thermal stratification due to variations in the amount of fuel vaporization in different parts of the combustion chamber.

This study investigates the potential of partial fuel stratification for reducing the knocking propensity of intake-boosted HCCI engines operating on conventional gasoline. Although intake boosting can substantially increase the high-load capability of HCCI, these engines would be more production-viable if the knock/stability load limit could be extended to allow higher loads at a given boost and/or to provide even higher thermal efficiencies. A technique termed partial fuel stratification (PFS) has recently been shown to greatly reduce the combustion-induced pressure-rise rate (PRR), and therefore the knocking propensity of naturally aspirated HCCI, when the engine is fueled with a φ-sensitive, two-stage-ignition fuel. The current work explores the potential of applying PFS to boosted HCCI operation using conventional gasoline, which does not typically show two-stage ignition. Experiments were conducted in a single-cylinder HCCI research engine (0.98 liters) at 1200 rpm.

Long chain alcohols possess major advantages over the currently used ethanol as bio-components for gasoline, including higher energy content, better engine compatibility, and less water solubility. The rapid developments in biofuel technology have made it possible to produce C 4 -C 5 alcohols cost effectively. These higher alcohols could significantly expand the biofuel content and potentially substitute ethanol in future gasoline mixtures. This study characterizes some fundamental properties of a C 5 alcohol, isopentanol, as a fuel for HCCI engines. Wide ranges of engine speed, intake temperature, intake pressure, and equivalence ratio are investigated. Results are presented in comparison with gasoline or ethanol data previously reported. For a given combustion phasing, isopentanol requires lower intake temperatures than gasoline or ethanol at all tested speeds, indicating a higher HCCI reactivity.

Naturally aspirated HCCI operation is typically limited to medium load operation (∼ 5 bar net IMEP) by excessive pressure rise rate. Boosting can provide the means to extend the HCCI range to higher loads. Recently, it has been shown that HCCI can achieve loads of up to 16.3 bar of gross IMEP by boosting the intake pressure to more than 3 bar, using externally driven compressors. However, investigating HCCI performance over the entire speed-load range with real turbocharger systems still remains an open topic for research. A 1 - D simulation of a 4 - cylinder 2.0 liter engine model operated in HCCI mode was used to match it with off-the-shelf turbocharger systems. The engine and turbocharger system was simulated to identify maximum load limits over a range of engine speeds. Low exhaust enthalpy due to the low temperatures that are characteristic of HCCI combustion caused increased back-pressure and high pumping losses and demanded the use of a small and more efficient turbocharger.

The potential of boosted HCCI for achieving high loads has been investigated for intake pressures (Piⁿ) from 100 kPa (naturally aspirated) to 325 kPa absolute. Experiments were conducted in a single-cylinder HCCI research engine (0.98 liters) equipped with a compression-ratio 14 piston at 1200 rpm. The intake charge was fully premixed well upstream of the intake, and the fuel was a research-grade (R+M)/2 = 87-octane gasoline with a composition typical of commercial gasolines. Beginning with Piⁿ = 100 kPa, the intake pressure was systematically increased in steps of 20 - 40 kPa, and for each Piⁿ, the fueling was incrementally increased up to the knock/stability limit, beyond which slight changes in combustion conditions can lead to strong knocking or misfire. A combination of reduced intake temperature and cooled EGR was used to compensate for the pressure-induced enhancement of autoignition and to provide sufficient combustion-phasing retard to control knock.

The number of control actuators available on spark-ignition engines is rapidly increasing to meet demand for improved fuel economy and reduced exhaust emissions. The added complexity greatly complicates control strategy development because there can be a wide range of potential actuator settings at each engine operating condition, and map-based actuator calibration becomes challenging as the number of control degrees of freedom expand significantly. Many engine actuators, such as variable valve actuation and flow control valves, directly influence in-cylinder combustion through changes in gas exchange, mixture preparation, and charge motion. The addition of these types of actuators makes it difficult to predict the influences of individual actuator positioning on in-cylinder combustion without substantial experimental complexity.

A numerical study has been conducted to investigate possible extension of the low load limit of the HCCI operating range by charge stratification using direct injection. A wide range of SOI timings at a low load HCCI engine operating condition were numerically examined to investigate the effect of DI. A multidimensional CFD code KIVA3v with a turbulent combustion model based on a modified flamelet approach was used for the numerical study. The CFD code was validated against experimental data by comparing pressure traces at different SOI’s. A parametric study on the effect of SOI on combustion has been carried out using the validated code. Two parameters, the combustion efficiency and CO emissions, were chosen to examine the effect of SOI on combustion, which showed good agreement between numerical results and experiments. Analysis of the in-cylinder flow field was carried out to identify the source of CO emissions at various SOI’s.

Diesel engines have been used in large vehicles, locomotives and ships as more efficient alternatives to the gasoline engines. They have also been used in small passenger vehicle applications, but have not been as popular as in other applications until recently. The two main factors that kept them from becoming the major contender in the small passenger vehicle applications were the low power outputs and the noise levels. A combination of improved mechanical technologies such as multiple injection, higher injection pressure, and advanced electronic control has mostly mitigated the problems associated with the noise level and changed the public notion of the Diesel engine technology in the latest generation of common-rail designs. The power output of the Diesel engines has also been improved substantially through the use of variable geometry turbines combined with the advanced fuel injection technology.

Extending the operating range of the gasoline HCCI engine is essential for achieving desired fuel economy improvements at the vehicle level, and it requires deep understanding of the thermal conditions in the cylinder. Combustion chamber deposits (CCD) have been previously shown to have direct impact on near-wall phenomena and burn rates in the HCCI engine. Hence, the objectives of this work are to characterize thermal properties of deposits in a gasoline HCCI engine and provide foundation for understanding the nature of their impact on autoignition and combustion. The investigation was performed using a single-cylinder engine with re-induction of exhaust instrumented with fast-response thermocouples on the piston top and the cylinder head surface. The measured instantaneous temperature profiles changed as the deposits grew on top of the hot-junctions.