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Technical Paper

Analysis of Detection Distances and Road Safety of Modern Headlamps Under Variation of Aim and Performance

2022-03-29
2022-01-0796
In addition to the low and high beam functions, some modern headlamps also have the option of switching on only section of the high beam. The so-called adaptive high beam is intended to increase the detection distance of objects and through that drastically improve the road safety. At the same time, this function does not increase the glare for oncoming or preceding traffic. This is enabled through switching the different segments of the high beam on or off, depending on which and where other road users are recognized by the front camera. This massively increases the use of the high beam, thus increasing road safety. In this study, the increase in the detection distance of objects on a straight line is statically investigated with a test person study. Furthermore, the glare of each of these three light functions is observed.
Technical Paper

Future of Automotive Embedded Hardware Trust Anchors (AEHTA)

2022-03-29
2022-01-0122
The current automotive electronic and electrical (EE) architecture has reached a scalability limit and in order to adapt to the new and upcoming requirements, novel automotive EE architectures are currently being investigated to support: a) an Ethernet backbone, b) consolidation of hardware capabilities leading to a centralized architecture from an existing distributed architecture, c) optimization of wiring to reduce cost, and d) adaptation of service-oriented software architectures. These requirements lead to the development of Zonal EE architectures as a possible solution that require appropriate adaptation of used security mechanisms and the corresponding utilized hardware trust anchors. 1 The current architecture approaches (ECU internal and in-vehicle networking) are being pushed to their limits, simultaneously, the current embedded security solutions also seem to reveal their limitations due to an increase in connectivity.
Technical Paper

Correlation-Based Transfer Path Analysis for Brake System-Induced Interfering Noise in the Vehicle Interior

2021-05-11
2021-01-5044
1. The present work introduces an approach for the analysis of the noise propagation behavior of mechatronic brake systems in modern passenger vehicles. While on the one hand, the number of features realized through the mechatronic brake system is strongly increasing; on the other hand, a continuous reduction of the overall vehicle interior noise level can be observed. This leads to an increase of interfering noise phenomena in the vehicle interior that customers might perceive as insufficient product quality. Therefore, noise elimination always plays an important role in vehicle development. The mechatronic brake system induces interfering noise that is transferred into the vehicle interior, differing from vehicle to vehicle and maneuver to maneuver. Supposedly, a wide frequency range, numerous components, and various branched transfer paths in the physical domains of airborne, structure-borne, and fluid-borne sound are involved in the noise propagation.
Technical Paper

Properties and Limitation of an Oxide Coated Aluminum Brake Rotor

2018-10-05
2018-01-1877
The electrification of the powertrain and the thereto related recuperation of the electric engine saves the energy in the battery and thus reduces the thermally dissipated brake energy, which leads to lower brake rotor temperatures compared to combustion engine vehicles (ICEVs). These new conditions enable to reconsider brake disc concepts. Including lightweight design in heavy battery electric vehicles (BEVs) and the increasingly reliant corrosion resistance of brake rotors, Aluminum is a promising approach for new brake disc concepts. In the past, Aluminum brake disc concepts have already been deployed. For instance Aluminum Metal-Matrix Composite (Al-MMC) concepts in the Lotus Elise S1 and on the rear axle of the Volvo V40 [1]. The presented concept is a different approach and separates the friction system from the bulk Aluminum brake disc, achieved by coating of the friction rings.
Journal Article

Optimization of Lateral Vehicle Dynamics by Targeted Dimensioning of the Rim Width

2015-12-01
2015-01-9114
The aim of this investigation is the improvement of the lateral vehicle dynamics by optimizing the rim width. For that purpose, the rim width is considered as a development tool and configured with regard to specified targets. Using a specifically developed method of simulation, the influence of the rim width is analysed within different levels - starting at the component level “tyre” and going up to the level of the whole vehicle. With the help of substantial simulations using a nonlinear two-track model, the dimensioning of the rim width is brought to an optimum. Based on both, tyre and vehicle measurements, the theoretical studies can be proved in practice. As a result, the rim width has a strong influence on the behaviour of the tyre as well as on the overall vehicle performance, which emphasises its importance as a potential development tool within the development of a chassis.
Technical Paper

On Timing Requirements and a Critical Gap between Function Development and ECU Integration

2015-04-14
2015-01-0180
With the increasing complexity of electronic vehicle systems, one particular “gap” between function development and ECU integration becomes more and more apparent, and critical; albeit not new. The core of the problem is: as more functions are integrated and share the same E/E resources, they increasingly mutually influence and disturb each other in terms of memory, peripherals, and also timing and performance. This has two consequences: The amount of timing-related errors increases (because of the disturbance) and it becomes more difficult to find root causes of timing errors (because of the mutual influences). This calls for more systematic methods to deal with timing requirements in general and their transformation from function timing requirements to software architecture timing requirements in particular.
Technical Paper

Model-Predictive Energy Management for the Integration of Plug-In-Hybrid Electric Vehicles into Building Energy Systems

2013-04-08
2013-01-1443
In current research projects such as "Vehicle to Grid" (V2G), "Vehicle to Building" (V2B) or "Vehicle to Home" (V2H), plug-in vehicles are integrated into stationary energy systems. V2B or V2H therefore stands for intelligent networking between vehicles and buildings. However, in these projects the objective is mostly from a pure electric point of view, to smooth the load profile on a household level by optimized charging and discharging of electric vehicles. In the present paper a small energy system of this kind, consisting of a building and a vehicle, is investigated from a holistic point of view. Thermal as well as electrical system components are taken into account and there is a focus on reduction of overall energy consumption and CO₂ emissions. A predictive energy management is presented that coordinates the integration of a plug-in hybrid electric vehicle into the energy systems of a building. System operation is optimized in terms of energy consumption and CO₂ emissions.
Technical Paper

Software Architecture Methods and Mechanisms for Timing Error and Failure Detection According to ISO 26262: Deadline vs. Execution Time Monitoring

2013-04-08
2013-01-0174
More electronic vehicle functions lead to an exponentially growing degree of software integration in automotive ECUs. We are seeing an increasing number of ECUs with mixed criticality software. ISO26262 describes different safety requirements, including freedom from interference and absence from error propagation for the software. These requirements mandate particular attention for mixed-criticality ECUs. In this paper we investigate the ability to guarantee that these safety requirements will be fulfilled by using established (deadline monitoring) and new error detection mechanisms (execution time monitoring). We also show how these methods can be used to build up safe and efficient schedules for today's and future automotive embedded real time systems with mixed criticality software.
Technical Paper

Active Noise Control for the 4.0 TFSI with Cylinder on Demand Technology in Audi's S-Series

2012-06-13
2012-01-1533
To significantly increase fuel efficiency while keeping power and performance of its signature S models, AUDI developed a new 4.0 TFSI engine with Cylinder on Demand technology and introduced it with its new S6, S7 and S8 models. To manage upcoming NVH issues due to this new technology and keep the intended sporty V8 note of the engine under all operating conditions, a broad range of new and advanced technologies was introduced with these vehicles. This paper focusses on the Active Noise Control system and its development. It describes the ANC system from a control theory perspective in addition to the acoustical perspective. Special features of the system include the availability of multiple tunings (4/8 cylinder mode) to support the specific overall sound character and the fast switching process as switching between different cylinder configurations might be as fast as 300 ms. In addition, the system also includes specific features that allow an advanced audio system diagnosis.
Technical Paper

Optimization of Electric Vehicle Concepts Based on Customer-Relevant Characteristics

2012-04-16
2012-01-0815
Electric vehicles differ from conventionally powered vehicles in terms of many characteristics that are directly relevant to the customer. The most evident ones are the total driving range, which is limited by the battery capacity, and the different acceleration behavior, which is directly influenced by the electric motor's torque characteristics. Furthermore, there are many other vehicle characteristics, such as lateral dynamics, that are also strongly influenced by electrification. For all customer-relevant vehicle characteristics, it is important to know the necessary and optimal fulfillments in order to plan and evaluate new electrified vehicle concepts. Correlation functions can be used to convert values for technical characteristics to normalized customer satisfaction fulfillments. To evaluate the quality of a vehicle concept during the development process, a parametric cost function is defined.
Technical Paper

Multicore vs Safety

2010-04-12
2010-01-0207
It is the beginning of a new age: multicore technology from the PC desktop market is now also hitting the automotive domain after several years of maturation. New microcontrollers with two or more main processing cores have been announced to provide the next step change in available computing power while keeping costs and power consumption at a reasonable level. These new multicore devices should not be confused with the specialized safety microcontrollers using two redundant cores to detect possible hardware failures which are already available. Nor should they be confused with the heterogeneous multicore solutions employing an additional support core to offload a single main processing core from real-time tasks (e.g. handling peripherals).
Journal Article

Practical Use of AUTOSAR in Safety Critical Automotive Systems

2009-04-20
2009-01-0748
With the increased adoption of AUTOSAR operating systems across the different automotive system domains a notable exception has been that of the safety critical systems. This domain has strict requirements on precise requirements capturing, proven design flow, robust implementation, exhaustive testing, detailed documentation and traceability, and project management processes. These requirements are normally prohibitive to adopt for commercial ‘one size fits all’ solutions due to the huge expense and resources required to meet such a strict regime. So under these constraints AUTOSAR is far from a perfect fit for safety systems. Nonetheless, the attractive features of reuse and portability still make AUTOSAR based systems highly desirable.
Technical Paper

Time-Triggered Architecture Based on FlexRay: Roadmap from High-Speed Data Networking to Safety-Relevant Automotive Applications

2006-10-16
2006-21-0042
Future applications in the automotive domain such as distributed control functions need a highly dependable communication system. The current FlexRay standard already provides high transmission speeds and addresses deterministic data communication. This paper shows how to enhance the safety properties for handling a new set of applications and speeding up the communication even more. The concept of Layered FlexRay is based on the FlexRay protocol and addresses the requirements of safety-relevant applications in a distributed communication network. An implementation of this approach is depicted with a Safety Core hardware chip. It is designed to handle the communication between the FlexRay system beneath and the application on the host CPU above, providing highly efficient data management and execution of safety functions which otherwise would have to be executed in software on the host CPU.
Technical Paper

Software Development Process and Software-Components for X-by-Wire Systems

2003-03-03
2003-01-1288
The term X-by-Wire is commonly used in the automotive industry to describe the notion of replacing current mechanical or hydraulic chassis and powertrain systems with pure electro-mechanical systems. The paper describes the current trends and the architecture of future chassis electronics systems. The first part of the paper covers the systems architecture of x-by-wire electronics systems. We describe the network and the software architecture in more detail. The paper also explains some of the software components, in particular the operating system and the communication layer. The second part of the paper gives a description of the current state of the development process for software intended for safety-relevant systems. A possible tool chain for this development process, current possibilities as well as limitations and challenges are described.
Technical Paper

Modeling of Compaction Processes of Friction Material Mixes

2002-10-06
2002-01-2594
In the production of brake disc pads, powder mixes containing, metal chips, filling agents, and abrasive materials, as well as phenolic resins are processed and molded to a back plate by way of pressure and temperature. These molded disc pads reach their final strength through additional thermal treatment such that the phenolic resins approach “full cure”. This production process leads to anisotropic, viscoelastic, and to a certain extent heterogeneous materials which are - like the brake system- increasingly subject to even greater demands. E.g. apart from tribological characteristics, more and more focus is placed on structure-mechanical properties to improve the braking comfort.
Technical Paper

Process Modeling in the Life Cycle Design - Environmental Modeling of Joining Technologies within the Automotive Industry -

1998-11-30
982190
For integrating Life Cycle Assessment into the design process it is more and more necessary to generate models of single life cycle steps respectively manufacturing processes. For that reason it is indispensable to develop parametric processes. With such disposed processes the aim could only be to provide a tool where parametric environmental process models are available for a designer. With such a tool and the included models a designer will have the possibility to make an estimation of the probable energy consumption and needed additive materials for the applied manufacturing technology. Likewise if he has from the technical point of view the opportunity, he can shift the applied joining technology in the design phase by changing for instance the design.
Technical Paper

Space Frame - Quo Vadis?

1998-09-29
982401
Lightweighting of cars will remain one important goal for car producers. One milestone for lightweight technologies was the Audi Space Frame ASF‚. New generations of ASF cars will follow. Only the experience from the A 8 shows, which innovative technologies for these new generations will bring us one step forward. It's the combination of alloy modifications, innovative forming and joining technologies that leads into the future.
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