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Technical Paper

A Comparative Study of Recurrent Neural Network Architectures for Battery Voltage Prediction

2021-09-21
2021-01-1252
Electrification is the well-accepted solution to address carbon emissions and modernize vehicle controls. Batteries play a critical in the journey of electrification and modernization with battery voltage prediction as the foundation for safe and efficient operation. Due to its strong dependency on prior information, battery voltage was estimated with recurrent neural network methods in the recent literatures exploring a variety of deep learning techniques to estimate battery behaviors. In these studies, standard recurrent neural networks, gated recurrent units, and long-short term memory are popular neural network architectures under review. However, in most cases, each neural network architecture is individually assessed and therefore the knowledge about comparative study among three neural network architecture is limited. In addition, many literatures only studied either the dynamic voltage response or the voltage relaxation.
Technical Paper

Research of the High Altitude Control Strategy of the Piston Aero-engine Using Two-stage Turbocharger Coupled with single Supercharging System

2019-12-19
2019-01-2211
Aiming at the high altitude operation problems for piston-type aero-engines and to improve the practical ceiling and high altitude dynamic performance, this thesis analyzes a controllable three-stage composite supercharging system, using a two-stage turbocharger coupled supercharger method. The GT-Power simulation model of a four-cylinder boxer engine was established, and the control strategy of variable flight height was obtained. The simulation research of engine performance from 0 to 20,000 meters above sea level has been carried out, which shows that the engine power is at the same level as the plain condition, and it could still maintain 85.28 percent of power even at the height of 20,000 meters, which meets the flight requirements of the aircraft.
Technical Paper

A Novel Dual Nonlinear Observer for Vehicle System Roll Behavior with Lateral and Vertical Coupling

2019-04-02
2019-01-0432
The study of vehicle coupling state estimation accuracy especially in observer-based vehicle chassis control for improving road handling and ride comfort is a challenging task for vehicle industry under various driving conditions. Due to a large amount of life safety arising from vehicle roll behavior, how to precisely acquire vehicle roll state and rapidly provide for the vehicle control system are of great concern. Simultaneously, uncertainty is unavoidable for various aspects of a vehicle system, e.g., varying sprung mass, moment of inertia and position of the center of gravity. To deal with the above issues, a novel dual observer approach, which combines adaptive Unscented Kalman Filter (AUKF) and Takagi-Sugeno (T-S), is proposed in this paper. A full-car nonlinear model is first established to describe vehicle lateral and vertical coupling roll behavior under various road excitation.
Technical Paper

Response Decoupling Method in Mount Design with Emphasis on Transient Load Conditions

2019-01-18
2018-01-5046
This research examined the focused design, elastic design, energy decoupling, and torque roll axis (TRA) decoupling methods for mount optimization design. Requiring some assumptions, these methods are invalid for some load conditions and constraints. The linearity assumption is advantageous and simplifies both design and optimization analysis, facilitating engineering applications. However, the linearity is rarely seen in real-world applications, and there is no practical method to directly measure the reaction forces in the three locally orthogonal directions, preventing validation of existing methods by experimental results. For nonlinear system identification, there are additional challenges such as unobservable internal variables and the uncertainty of measured data.
Technical Paper

Fuzzy Observer for Nonlinear Vehicle System Roll Behavior with Coupled Lateral and Vertical Dynamics

2018-04-03
2018-01-0559
The study of vehicle state estimation performance especially on the aspect of observer-based control for improving vehicle ride comfort and road handling is a challenging task for vehicle industry. Since vehicle roll behavior with various road excitations act an important part of driving safety, how to accurately obtain vehicle state under various driving scenes are of great concern. However, previous researches seldom consider coupling relation between vehicle vertical and lateral response with steering input under various road excitation. To address this issue, comprehension analyses on vehicle roll state estimation with coupled input are present in this paper. A full-car nonlinear Takagi-Sugeno (T-S) fuzzy model is first created to describe vehicle lateral and vertical coupling dynamics.
Technical Paper

Research on Opposed Piston Two-Stroke Engine for Unmanned Aerial Vehicle by Thermodynamic Simulation

2017-10-08
2017-01-2408
The Opposed Piston Two-Stroke (OPTS) engine has many advantages on power density, fuel tolerance, fuel flexibility and package space. A type of self-balanced opposed-piston folded-crank train two-stroke engine for Unmanned Aerial Vehicle (UAV) was studied in this paper. AVL BOOST was used for the thermodynamic simulation. It was a quasi-steady, filling-and-emptying flow analysis -- no intake or exhaust dynamics were simulated. The results were validated against experimental data. The effects of high altitude environment on engine performance have been investigated. Moreover, the matching between the engine and turbocharger was designed and optimized for different altitude levels. The results indicated that, while the altitude is above 6000m, a multi-stage turbocharged engine system need to be considered and optimized for the UAV.
Technical Paper

Fluid-Solid Coupled Heat Transfer Investigation of Wet Clutches

2017-10-08
2017-01-2442
The prediction of temperature distribution and variation of oil-cooled sliding disk pair is essential for the design of wet clutches and brakes in a vehicle transmission system. A two-phase coupled heat transfer model is established in the study and some fluid-solid coupled heat transfer simulations are performed to investigate the thermal behaviors of wet clutch during sliding by CFD method. Both cooling liquid and grooved solid disks are contained in the heat transfer model and the heat convection due to the cooling liquid in the radial grooves is also considered by fluid-solid coupled transient heat transfer simulations. The temperature distribution and variation of the grooved disk are discussed and analyzed in detail. The results indicate that the temperature distribution on the grooved disk is nonuniform. The temperature within the middle radius area is higher than that in the inner and outer radius area.
Technical Paper

A Novel Driver Model for Real-time Simulation on Electric Powertrain Test Bench

2017-10-08
2017-01-2460
In this paper, a novel driver model is proposed to track vehicle speed in MIL (Model-in-the-Loop) test system, which has structural consistency with HIL (Hardware-in-the-Loop) test system. First, the MIL test system which contains models of driver, vehicle and test bench is established. Second, according to the connections of the established models in Matlab/Simulink environment, the vehicle speed is calculated in vehicle model. Emphatically, through the deviation between driving cycle speed and calculated vehicle speed, PI controller in driver model adjusts the vehicle speed to ideal point through sending the torque command to drive motor, the ILC (Iterative Learning Control) controller modifies and stores P value of PI controller. Then, in order to obtain the better modification of PI controller, iterative learning control algorithm is deeply researched in term of types and parameters.
Technical Paper

Diesel Engine Coordinated Control for AT Upshift Process

2016-09-27
2016-01-8080
The ever-growing number of interacting electronic vehicle control systems requires new control algorithms to manage the increasing system complexity. As a result, torque-based control architecture has been popular for its easy extension as the torque demand variable is the only interface between the engine control algorithms and other vehicle control systems. Under the torque-based control architecture, the engine and AT coordinated control for upshift process is investigated. Based on the dynamics analysis, quantitative relationship between the turbine torque of HTC and output shaft torque of AT has been obtained. Then the coordinated control strategy has been developed to smooth the torque trajectory of AT output shaft. The designed control strategy is tested on a powertrain simulation model in MATLAB/Simulink and a test bench. Through simulation, the shift time range in which the engine coordinated control strategy is effective is acquired.
Technical Paper

A Dynamic Filtration Model for the Power-shift Steering Transmission

2016-04-05
2016-01-1139
Within the hydraulic shifting circuit of power-shift steering transmission, the performance of filter is generally characterized by the theoretical filtration ratio. However in practical work, the actual filtration ratio is far less than the theoretical ratio. On the basis of investigation on the structural characteristics, the oil flowing distribution and the filter mechanisms, the re-filtering rate ω and recontaminative rate θ are defined to simulate the actual filtering process. Therefore, the dynamic filtration ratio is modelled and simulated in MATLAB/Simulink to investigate that how the filtering rate ω and θ influence the dynamic filtration ratio and the deviation between the dynamic ratio and theoretical ratio. Afterwards, the variation of dynamic filtration ratio is tested through a filtration experiment under the circumstances of various flow rate, temperature and pressure.
Journal Article

Research on Validation Metrics for Multiple Dynamic Response Comparison under Uncertainty

2015-04-14
2015-01-0443
Computer programs and models are playing an increasing role in simulating vehicle crashworthiness, dynamic, and fuel efficiency. To maximize the effectiveness of these models, the validity and predictive capabilities of these models need to be assessed quantitatively. For a successful implementation of Computer Aided Engineering (CAE) models as an integrated part of the current vehicle development process, it is necessary to develop objective validation metric that has the desirable metric properties to quantify the discrepancy between multiple tests and simulation results. However, most of the outputs of dynamic systems are multiple functional responses, such as time history series. This calls for the development of an objective metric that can evaluate the differences of the multiple time histories as well as the key features under uncertainty.
Journal Article

Development of a Comprehensive Validation Method for Dynamic Systems and Its Application on Vehicle Design

2015-04-14
2015-01-0452
Simulation based design optimization has become the common practice in automotive product development. Increasing computer models are developed to simulate various dynamic systems. Before applying these models for product development, model validation needs to be conducted to assess their validity. In model validation, for the purpose of obtaining results successfully, it is vital to select or develop appropriate metrics for specific applications. For dynamic systems, one of the key obstacles of model validation is that most of the responses are functional, such as time history curves. This calls for the development of a metric that can evaluate the differences in terms of phase shift, magnitude and shape, which requires information from both time and frequency domain. And by representing time histories in frequency domain, more intuitive information can be obtained, such as magnitude-frequency and phase-frequency characteristics.
Technical Paper

Evaluation of Air Bag Electronic Sensing System Collision Performance through Laboratory Simulation

2015-04-14
2015-01-1484
Since their inception, the design of airbag sensing systems has continued to evolve. The evolution of air bag sensing system design has been rapid. Electromechanical sensors used in earlier front air bag applications have been replaced by multi-point electronic sensors used to discriminate collision mechanics for potential air bag deployment in front, side and rollover accidents. In addition to multipoint electronic sensors, advanced air bag systems incorporate a variety of state sensors such as seat belt use status, seat track location, and occupant size classification that are taken into consideration by air bag system algorithms and occupant protection deployment strategies. Electronic sensing systems have allowed for the advent of event data recorders (EDRs), which over the past decade, have provided increasingly more information related to air bag deployment events in the field.
Technical Paper

Experimental Study of B20 Combustion and Emission Characteristics under Several EGR Conditions

2015-04-14
2015-01-1078
It is found that biodiesel has a great potential to reduce the nitrogen oxides (NOx) and soot emissions simultaneously in low temperature combustion (LTC) mode. The objective of this study is to investigate the combustion and emission characteristics of 20% biodiesel blend diesel fuel (B20) under several exhaust gas recirculation (EGR) conditions for LTC application. An experimental investigation of B20 was conducted on a four-stroke common rail direct injection diesel engine at 2000rpm and 25% load condition. The EGR ratio was adjusted from 10% to 66%, and the injection pressure was tuned from 100MPa to 140MPa. The result showed that B20 generated less soot emission than conventional diesel with increasing EGR ratio, especially when the EGR ratio was beyond 30%. Soot emission increased with increasing EGR ratio up to 50% EGR, after which there is a steep decrease in particular matter (PM).
Technical Paper

Modeling of Long Fiber Reinforced Plastics

2015-04-14
2015-01-0698
Long fiber reinforced plastics (LFRP) have exhibited superior mechanical performance and outstanding design flexibility, bringing them with increasing popularity in the automotive structural design. Due to the injection molding process, the distribution of long fibers varies at different locations throughout the part, resulting in anisotropic and non-uniform mechanical properties of the final LFRP parts. Images from X-ray CT scan of the materials show that local volume fraction of the long fibers tends to be higher at core than at skin layer. Also fibers are bundled and tangled to form clusters. Most of the current micromechanical material models used for LFRP are extended from those for short fibers without adequate validation. The effect of the complexity of long fibers on the material properties is not appropriately considered. Thus, modeling of these materials is lagging behind the material manufacturing and design development, which in turn limits their further development.
Technical Paper

Design of Multitask Template for Diesel Engine Control Software Based on Real-Time Operating System

2015-04-14
2015-01-1633
A multi-task control template has been established for diesel engine control system in this paper. By analyzing the function requirements and control strategies of electronic diesel engine control system, the data flow diagram has been obtained. Based on the mechanisms and characteristics of the RTOS as well as the design methods of real-time system software, modules in data flow graph has been divided further. So that the multi-tasks of the control system have been drawn. Then each task's properties have been designed. Afterwards, every task and the embedded RTOS have been transplanted into Freescale MPC5554 microcontroller. After that the multi-tasks have been tested and optimized in a Hardware-in-the-Loop Simulation (HILS) system of dSPACE AUTOBOX. The results show good reusability and real-time performance and it can increase the efficiency of the diesel engine control software development.
Technical Paper

A Study of Hydrogen Internal Combustion Engine EGR System

2014-04-01
2014-01-1071
NOx are the only harmful emissions of hydrogen internal combustion engine. EGR is one of the effective methods to reduce NOx. The traditional EGR is not suitable for hydrogen internal combustion engine. Therefore, the study of influence of hot EGR on hydrogen internal combustion engine is important. A 2.0L hydrogen internal combustion engine with hot EGR system model is employed to optimize the diameter and position of hot EGR based on a simulation analysis. The result shows that both of the combustion temperature and NOx increase as EGR increases due to the rise of intake temperature for low load condition, for heavy load, with the increase of EGR rate, NOx emissions decreases slightly before the mixture equivalence ratio comes to 1and then dropped significantly after the mixture equivalence ratio greater than 1. Unburned hydrogen in TWC has the effect of reducing NOx after catalysts decrease largely.
Technical Paper

Development of Effective Bicycle Model for Wide Ranges of Vehicle Operations

2014-04-01
2014-01-0841
This paper proposes an effective nonlinear bicycle model including longitudinal, lateral, and yaw motions of a vehicle. This bicycle model uses a simplified piece-wise linear tire model and tire force tuning algorithm to produce closely matching vehicle trajectory compared to real vehicle for wide vehicle operation ranges. A simplified piece-wise tire model that well represents nonlinear tire forces was developed. The key parameters of this model can be chosen from measured tire forces. For the effects of dynamic load transfer due to sharp vehicle maneuvers, a tire force tuning algorithm that dynamically adjusts tire forces of the bicycle model based on measured vehicle lateral acceleration is proposed. Responses of the proposed bicycle model have been compared with commercial vehicle dynamics model (CarSim) through simulation in various vehicle maneuvers (ramp steer, sine-with-dwell).
Journal Article

Development of a Standard Spin Loss Test Procedure for FWD-Based Power Transfer Units

2013-04-08
2013-01-0361
As vehicle fuel economy continues to grow in importance, the ability to accurately measure the level of efficiency on all driveline components is required. A standardized test procedure enables manufacturers and suppliers to measure component losses consistently and provides data to make comparisons. In addition, the procedure offers a reliable process to assess enablers for efficiency improvements. Previous published studies have outlined the development of a comprehensive test procedure to measure transfer case speed-dependent parasitic losses at key speed, load, and environmental conditions. This paper will take the same basic approach for the Power Transfer Units (PTUs) used on Front Wheel Drive (FWD) based All Wheel Drive (AWD) vehicles. Factors included in the assessment include single and multi-stage PTUs, fluid levels, break-in process, and temperature effects.
Technical Paper

Impact of Ignition Energy Phasing and Spark Gap on Combustion in a Homogenous Direct Injection Gasoline SI Engine Near the EGR Limit

2013-04-08
2013-01-1630
For spark-ignition gasoline engines operating under the wide speed and load conditions required for light duty vehicles, ignition quality limits the ability to minimize fuel consumption and NOx emissions via dilution under light and part load conditions. In addition, during transients including tip-outs, high levels of dilution can occur for multiple combustion events before either the external exhaust gas can be adjusted and cleared from the intake or cam phasing can be adjusted for correct internal dilution. Further improvement and a thorough understanding of the impact of the ignition system on combustion near the dilution limit will enable reduced fuel consumption and robust transient operation. To determine and isolate the effects of multiple parameters, a variable output ignition system (VOIS) was developed and tested on a 3.5L turbocharged V6 homogeneous charge direct-injection gasoline engine with two spark plug gaps and three ignition settings.
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