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Technical Paper

Hydrogen Engine Insights: A Comprehensive Experimental Examination of Port Fuel Injection and Direct Injection

2024-04-09
2024-01-2611
The environmental and sustainable energy concerns in transport are being addressed through the decarbonisation path and the potential of hydrogen as a zero-carbon alternative fuel. Using hydrogen to replace fossil fuels in various internal combustion engines shows promise in enhancing efficiency and achieving carbon-neutral outcomes. This study presents an experimental investigation of hydrogen (H2) combustion and engine performance in a boosted spark ignition (SI) engine. The H2 engine incorporates both port fuel injection (PFI) and direct injection (DI) hydrogen fuel systems, capable of injecting hydrogen at pressures of up to 4000 kPa in the DI system and 1000 kPa in the PFI operations. This setup enables a direct comparison of the performance and emissions of the PFI and DI operations. The study involves varying the relative air-to-hydrogen ratio (λ) at different speeds to explore combustion and engine limits for categorising and optimising operational regions.
Technical Paper

Numerical Research on the Effects of Pre-Chamber Orifice Scheme on the Performance in a Large-Bore Natural Gas Engine

2023-10-31
2023-01-1631
Pre-chamber ignition is one of the advanced technologies to improve the combustion performance for lean combustion natural gas engine, which could achieve low NOx, simultaneously. The designing scheme of the orifices, which connects the pre-chamber and the main chamber, is the main challenge limiting the further improvement. In this work, the three-dimensional computational fluid dynamics calculation based on a four-stroke engine with 320 mm cylinder bore was conducted to investigate the effects of orifice structure on the combustion and NOx performance. The results show that the schemes with 7 and 9 orifices lead to the delayed high-temperature jets formation due to the asymmetrical airflow in the pre-chamber, which retards the ignition timing but enhances the combustion in the main chamber. The 6 orifices scheme leads to the insufficient distribution of the high-temperature jets, and the 10 orifices result in the serious interference between the adjacent high-temperature jets.
Technical Paper

Numerical Investigation of the Effects of Physical Properties on Spray Characteristics and NVH Characteristics

2023-05-08
2023-01-1127
For liquid fueled engine, the fuel atomization affects fuel’s evaporation, combustion, noise and vibration characteristics eventually. In this study, the effects of fuel species on the internal flow and near field primary breakup characteristics of a nozzle “Spray C” are investigated. Based on the framework of OpenFOAM, the newly developed solver which coupled cavitation model and the multifluid-quasi-VOF (Volume-of-Fluid) model, and combines the LES (Large Eddy Simulation) are applied to simulate the nozzle inner flow and near field jet breakup when using diesel and biodiesel respectively. The transient characteristics of nozzle inner flow and near field spray of two different fuels were analyzed, and the variation of axial pressure and velocity of nozzle was obtained. The simulation results show that the cavitation of biodiesel with high viscosity and low saturated vapor pressure develops slower and weaker.
Technical Paper

Experimental Investigation of Combustion Characteristics, Performance, and Emissions of a Spark Ignition Engine with 2nd Generation Bio-Gasoline and Ethanol Fuels

2023-04-11
2023-01-0339
Climate change mitigation is the main challenge for the automotive industry, as the government issues legislation to combat CO2 emissions. In addition to electrification and battery electric vehicles, using low-carbon and zero-carbon fuels in Internal Combustion (IC) engines can also be an effective way to reach net zero-carbon transport. This study investigated and compared the combustion characteristics, performance and emissions of a highly boosted spark ignition (SI) engine fuelled with EU VI 95 RON E10 gasoline and blends of second-generation bio-gasoline with different ethanol contents of 5% (E5), 10% (E10), and 20% (E20). The single-cylinder SI engine was equipped with a centrally mounted high-pressure injector and supplied externally boosted air. Engine experiments were conducted at 2000 RPM and 3000 RPM with low and high load operations.
Technical Paper

Numerical Optimization of the Piston Bowl Geometry and Investigation of the Key Geometric Parameters for the Dual-Mode Dual-Fuel (DMDF) Concept under a Wide Load Range

2022-03-29
2022-01-0782
Focusing on the dual-mode dual-fuel (DMDF) combustion concept, a combined optimization of the piston bowl geometry with the fuel injection strategy was conducted at low, mid, and high loads. By coupling the KIVA-3V code with the enhanced genetic algorithm (GA), a total of 14 parameters including the piston bowl geometric parameters and the injection parameters were optimized with the objective of meeting Euro VI regulations while improving the fuel efficiency. The optimal piston bowl shape coupled with the corresponding injection strategy was summarized and integrated at various loads. Furthermore, the effects of the key geometric parameters were investigated in terms of organizing the in-cylinder flow, influencing the energy distribution, and affecting the emissions. The results indicate that the behavior of the DMDF combustion mode is further enhanced in the aspects of improving the fuel economy and controlling the emissions after the bowl geometry optimization.
Technical Paper

Analysis of Energy and Exergy Distribution for Improving Fuel Economy of Marine Low-speed Two-stroke Diesel Engine

2022-03-29
2022-01-0392
Increasingly strict emission regulations and unfavorable economic climate bring severe challenges to the energy conservation of marine low-speed engine. Besides traditional methods, the energy and exergy analysis could acknowledge the losses of fuel from a global perspective to further improve the engine efficiency. Therefore, the energy and exergy analysis is conducted for a marine low-speed engine based on the experimental data. Energy analysis shows the exhaust gas occupies the largest proportion of all fuel energy waste, and it rises with the increment of engine load. The heat transfer consumes the second largest proportion, while it is negatively correlated to engine load. The energy analysis indicates that the most effective way to improve the engine efficiency is to reduce the energy wasted by exhaust gas and heat transfer. However, the latter exergy analysis demonstrates that there are other effective approaches to improve the engine efficiency.
Technical Paper

A Rule-Based Energy Management Strategy for a Light-Duty Commercial P2 Hybrid Electric Vehicle Optimized by Dynamic Programming

2021-04-06
2021-01-0722
An appropriate energy management strategy can further reduce the fuel consumption of P2 hybrid electric vehicles (HEV) with simple hybrid configuration and low cost. The rule-based real-time energy management strategy dominates the energy management strategies utilized in commercial HEVs, due to its robustness and low computational loads. However, its performance is sensitive to the setting of parameters and control actions. To further improve the fuel economy of a P2 HEV, the energy management strategy of the HEV has been re-designed based on the globally optimal control theory. An optimization strategy model based on the longitudinal dynamics of the vehicle and Bellman’s dynamic programming algorithm was established in this research and an optimal power split in the dual power sources including an internal combustion engine (ICE) and an electric machine at a given driving cycle was used as a benchmark for the development of the rule-based energy management strategy.
Technical Paper

A Comparison Study on the Performance of the Multi-Stroke Cycle SI Engine under Low Load

2021-04-06
2021-01-0530
Pumping Mean Effective Pressure (PMEP) is the main factor limiting the improvement of thermal efficiency in a spark-ignition (SI) engine under low load. One of the ways to reduce the pumping loss under low load is to use Cylinder DeActivation (CDA). The CDA aims at reducing the firing density (FD) of the SI engine under low load operation and increasing the mass of air-fuel mixture within one cycle in one cylinder to reduce the throttling effect and further reducing the PMEP. The multi-stroke cycles can also reduce the firing density of the SI engine after some certain reasonable design, which is feasible to improve the thermal efficiency of the engine under low load in theory. The research was carried out on a calibrated four-cylinder SI engine simulation platform. The thermal efficiency improvements of the 6-stroke cycle and 8-stroke cycle to the engine performance were studied compared with the traditional 4-stroke cycle under low load conditions.
Technical Paper

Combustion Visualization and Experimental Study on Multi-Point Micro-Flame Ignited (MFI) Hybrid Lean-Burn Combustion in 4-Stroke Gasoline Engines

2020-09-15
2020-01-2070
Lean-burn combustion is an effective method for increasing the thermal efficiency of gasoline engines fueled with stoichiometric fuel-air mixture, but leads to an unacceptable level of high cyclic variability before reaching ultra-low nitrogen oxide (NOx) emissions emitted from conventional gasoline engines. Multi-point micro-flame ignited (MFI) hybrid combustion was proposed to overcome this problem, and can be can be grouped into double-peak type, ramp type and trapezoid type with very low frequency of appearance. This research investigates the micro-flame ignition stages of double-peak type and ramp type MFI combustion captured by high speed photography. The results show that large flame is formed by the fast propagation of multi-point flame occurring in the central zone of the cylinder in the double-peak type. However, the multiple flame sites occur around the cylinder, and then gradually propagate and form a large flame accelerated by the independent small flame in the ramp type.
Technical Paper

Droplet Behaviors of DI Gasoline Wall Impinging Spray by Spray Slicer

2020-04-14
2020-01-1152
Owing to the small size of engines and high injection pressures, it is difficult to avoid the fuel spray impingement on the combustion cylinder wall and piston head in Direct Injection Spark Ignition (DISI) engine, which is a possible source of hydrocarbons and soot emission. As a result, the droplets size and distribution are significantly important to evaluate the atomization and predict the impingement behaviors, such as stick, spread or splash. However, the microscopic behaviors of droplets are seldom reported due to the high density of small droplets, especially under high pressure conditions. In order to solve this problem, a “spray slicer” was designed to cut the spray before impingement as a sheet one to observe the droplets clearly. The experiment was performed in a constant volume chamber under non-evaporation condition, and a mini-sac injector with single hole was used.
Technical Paper

Numerical Investigation of Diesel-Spray-Orientated Piston Bowls on Natural Gas and Diesel Dual Fuel Combustion Engine

2020-04-14
2020-01-0311
Low combustion efficiency and high hydrocarbon emissions at low loads are key issues of natural gas and diesel (NG-diesel) dual fuel engines. For better engine performance, two diesel-spray-orientated (DSO) bowls were developed based on the existing diesel injector of a heavy-duty diesel engine with the purpose of placing more combustible natural gas/air mixture around the diesel spray jets. A protrusion-ring was designed at the rim of the piston bowl to enhance the in-cylinder flame propagation. Numerical simulations were conducted for a whole engine cycle at engine speed of 1200 r/min and indicated mean effective pressure (IMEP) of 0.6 MPa. Extended coherent flame model 3 zones (ECFM-3Z) combustion model with built-in soot emissions model was employed. Simulation results of the original piston bowl agreed well with the experimental data, including in-cylinder pressure and heat released rate (HRR), as well as soot and methane emissions.
Technical Paper

Effect of a Split-Injection Strategy on the Atomisation Rate Using a High Pressure Gasoline DI Injector

2020-04-14
2020-01-0322
The Gasoline direct-injection (GDI) engine can emit high levels of particulate matter and unburned Hydrocarbons when operating under stratified charge combustion mode. Injecting late in the compression stroke means the fuel has insufficient time to atomise and evaporate. This could cause fuel film accumulation on the piston surface and combustion liner. Locally fuel rich diffusion combustion could also result in the formation of soot particles. Employing a split-injection strategy can help tackle these issues. The first injection is initiated early in the intake stroke and could ensure a global homogeneous charge. The second injection during the compression stroke could help form a fuel-rich charge in the vicinity of the spark plug. Many studies have established the crucial role that a split-injection strategy plays in the stratified charge operation of GDI engines.
Technical Paper

Multi-Objective Optimization Design of Hybrid Material Bumper for Pedestrian Protection and Crashworthiness Design

2020-04-14
2020-01-0201
In vehicle accident, the bumper beam generally requires high stiffness for sufficient survival space for occupants while it may cause serious pedestrian lower extremity injuries. The aim of this study is to promote an aluminum-steel hybrid material double-hat bumper to meet the comprehensive requirements. The hybrid bumper is designed to improve the frontal crash and pedestrian protection performances in collision accidents. Finite element (FE) models of the hybrid bumper was built, validated, and integrated into an automotive model. The Fixed Deformable Barrier (FDB) and Transport Research Laboratory (TRL) legform model were used to obtain the vehicle crashworthiness and pedestrian lower leg injury indicators. Numerical results showed that the hybrid bumper had a great potential for crashworthiness performance and pedestrian protection characteristics. Based on this, a multi-objective optimization design (MOD) was performed to search the optimal geometric parameters.
Technical Paper

Control of Ignition Timing and Combustion Phase by Means of Injection Strategy for Jet-Controlled Compression Ignition Mode in a Light Duty Diesel Engine

2020-04-14
2020-01-0555
Controllability of ignition timing and combustion phase by means of dual-fuel direct injection strategy in jet-controlled compression ignition mode were investigated in a light-duty prototype diesel engine. Blended fuel with lower reactivity was delivered in the early period of compression stroke to form the premixed charge, while diesel fuel which has higher reactivity was injected near TDC to trigger the ignition. The effects of several important injection parameters including pre-injection timing, jet-injection timing, pre- injection pressure and ratio of pre-injection in the total heat value of injected fuel were discussed. Numerical Simulation by using CFD software was also conducted under similar operating conditions. The experimental results indicate that the jet-injection timing shows robust controllability on the start of combustion under all the engine load conditions.
Technical Paper

Experimental study of cylinder oil stripping behavior at the scavenge port of a low-speed two-stroke engine

2019-12-19
2019-01-2335
The stripping of cylinder oil at the scavenging ports of low-speed two-stroke marine engines is one of the main sources of floating oil droplets existing in cylinders. The combustion of these oil droplets is one of the major reasons of PM emissions and pre-ignition for dual-fuel engines. In order to investigate the stripping behavior, a prototype model and a test bench were set up to carry out the experiment of cylinder oil stripping behavior and single droplet deformation under different conditions. Meanwhile, a CFD model was established to analyze the actual scavenging flow field, and the verification results were obtained: in the case of excessive lubrication, a considerable amount of cylinder oil remains on the upper surface of the scavenge ports. Such cylinder oil can be blown into the cylinder when the ports are opened.
Technical Paper

Axial Flow Turbine Concept for Conventional and e-Turbocharging

2019-09-09
2019-24-0185
Engine downsizing has established itself as one of the most successful strategies to reduce fuel consumption and pollutant emissions in the automotive field. To this regard, a major role is played by turbocharging, which allows an increase in engine power density, so reducing engine size and weight. However, the need for turbocharging imposes some issues to be solved. In the attempt of mitigating turbo lag and poor low-end torque, many solutions have been presented in the open literature so far, such as: low inertia turbine wheels and variable geometry turbines; or even more complex concepts such as twin turbo and electrically assisted turbochargers. None of them appears as definitive, though. As a possible way of reducing turbine rotor inertia, and so the turbo lag, also the change of turbine layout has been investigated, and it revealed itself to be a viable option, leading to the use of mixed-flow turbines.
Technical Paper

Experimental Studies of Gasoline Auxiliary Fueled Turbulent Jet Igniter at Different Speeds in Single Cylinder Engine

2019-09-09
2019-24-0105
Turbulent Jet Ignition (TJI) is a pre-chamber ignition system for an otherwise standard gasoline spark ignition engine. TJI works by injecting chemically active turbulent jets to initiate combustion in a premixed fuel/air mixture. The main advantage of TJI is its ability to ignite and burn, completely, very lean fuel/air mixtures in the main chamber charge. This occurs with a very fast burn rate due to the widely distributed ignition sites that consume the main charge rapidly. Rapid combustion of lean mixtures leads to lower exhaust emissions due to more complete combustion at a lower temperature. For this research, the effectiveness of the Mahle TJI system on combustion stability, lean limit and emissions in a single cylinder spark engine fueled with gasoline at different speeds was investigated. The combustion and heat release process was analyzed and the exhaust emissions were measured.
Technical Paper

Computational Optimization of Syngas/Diesel RCCI Combustion at Low Load in Different Engine Size

2019-04-02
2019-01-0573
Syngas is considered to be a promising alternative fuel for the dual-fuel reactivity controlled compression ignition (RCCI) engine to reduce the fuel consumption and emissions. However, the optimal syngas compositions and fuel supply strategies in RCCI combustion are significantly affected by engine configurations, which have not been investigated yet. In this study, by integrating the KIVA-3V code and the non-dominated sort genetic algorithm II (NSGA-II), the optimizations for a 0.477 L single-cylinder engine with shallow/wide piston bowl (Engine A) and a 1.325 L single-cylinder engine with conventional omega-type piston (Engine B) under the syngas/diesel RCCI combustion were performed. The optimized operating parameters include the fuel-supply strategies, syngas compositions, and intake conditions. The results indicate that the fuel-supply strategy is flexible in Engine A due to the shallow/wide piston bowl and the relatively small cylinder bore.
Technical Paper

Analyzing the Limitations of the Rider and Electric Motorcycle at the Pikes Peak International Hill Climb Race

2019-04-02
2019-01-1125
This paper describes a post-race analysis of team KOMMIT EVT’s electric motorcycle data collected during the 2016 Pikes Peak International Hill Climb (PPIHC). The motorcycle consumed approximately 4 kWh of battery energy with an average and maximum speed of 107 km/h and 149 km/h, respectively. It was the second fastest electric motorcycle with a finishing time of 11:10.480. Data was logged of the motorcycle’s speed, acceleration, motor speed, power, currents, voltages, temperatures, throttle position, GPS position, rider’s heart rate and the ambient environment (air temperature, pressure and humidity). The data was used to understand the following factors that may have prevented a faster time: physical fitness of the rider, thermal limits of the motor and controller, available battery energy and the sprocket ratio between the motor and rear wheel.
Technical Paper

The Application of Controlled Auto-Ignition Gasoline Engines -The Challenges and Solutions

2019-04-02
2019-01-0949
Controlled Auto-Ignition (CAI) combustion, also known as Homogeneous Charge Compression Ignition (HCCI), has the potential to simultaneously reduce the fuel consumption and nitrogen oxides emissions of gasoline engines. However, narrow operating region in loads and speeds is one of the challenges for the commercial application of CAI combustion to gasoline engines. Therefore, the extension of loads and speeds is an important prerequisite for the commercial application of CAI combustion. The effect of intake charge boosting, charge stratification and spark-assisted ignition on the operating range in CAI mode was reviewed. Stratified flame ignited (SFI) hybrid combustion is one form to achieve CAI combustion under the conditions of highly diluted mixture caused by the flame in the stratified mixture with the help of spark plug.
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