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Technical Paper

THOR-05F Response in Sled Tests Inducing Submarining and Comparison with PMHS Response Corridors

2022-05-20
2021-22-0005
The Test Device for Human Occupant Restraint (THOR) is an advanced crash test dummy designed for frontal impact. Originally released in a 50th percentile male version (THOR-50M), a female 5th version (THOR-05F) was prototyped in 2017 (Wang et al., 2017) and compared with biofidelity sub-system tests (Wang et al., 2018). The same year, Trosseille et al. (2018) published response corridors using nine 5th percentile female Post Mortem Human Subjects (PMHS) tested in three sled configurations, including both submarining and non-submarining cases. The goal of this paper is to provide an initial evaluation of the THOR-05F biofidelity in a full-scale sled test, by comparing its response with the PMHS corridors published by Trosseille et al. (2018). Significant similarities between PMHS and THOR-05F were observed: as in Trosseille et al. (2018), the THOR-05F did not submarine in configuration 1, and submarined in configurations 2 and 3.
Technical Paper

Assessment of Several THOR Thoracic Injury Criteria based on a New Post Mortem Human Subject Test Series and Recommendations

2020-03-31
2019-22-0012
Several studies, available in the literature, were conducted to establish the most relevant criterion for predicting the thoracic injury risk on the THOR dummy. The criteria, such as the maximum deflection or a combination of parameters including the difference between the chest right and left deflections, were all developed based on given samples of Post Mortem Human Subject (PMHS). However, they were not validated against independent data and they are not always consistent with the observations from field data analysis. For this reason, 8 additional PMHS and matching THOR tests were carried out to assess the ability of the criteria to predict risks. Accident investigations showed that a reduction of the belt loads reduces the risk of rib fractures. Two configurations with different levels of force limitation were therefore chosen. A configuration representing an average European vehicle was chosen as a reference.
Technical Paper

Validation of Wireless Power Transfer up to 11kW Based on SAE J2954 with Bench and Vehicle Testing

2019-04-02
2019-01-0868
Wireless Power Transfer (WPT) promises automated and highly efficient charging of electric and plug-in-hybrid vehicles. As commercial development proceeds forward, the technical challenges of efficiency, interoperability, interference and safety are a primary focus for this industry. The SAE Vehicle Wireless Power and Alignment Taskforce published the Recommended Practice J2954 to help harmonize the first phase of high-power WPT technology development. SAE J2954 uses a performance-based approach to standardizing WPT by specifying ground and vehicle assembly coils to be used in a test stand (per Z-class) to validate performance, interoperability and safety. The main goal of this SAE J2954 bench testing campaign was to prove interoperability between WPT systems utilizing different coil magnetic topologies. This type of testing had not been done before on such a scale with real automaker and supplier systems.
Technical Paper

Theory of Collision Avoidance Capability in Automated Driving Technologies

2018-04-03
2018-01-0044
This paper proposes a theory to analyze the collision avoidance capability of automated driving technologies. The theory gives answers to a fundamental question whether automated vehicles fall into extreme conditions at all rather than another question how a vehicle reacts under extreme conditions (is it as safe as driver?). The theory clarifies the following matters: There are two types of hazards to cause collisions, cognitive hazards and behavioral hazards. Cognitive hazards are handled by controlling the upper limit speed of the automated vehicle including when stopped. There are two methods for handling behavioral hazards, preparation and response. The response known well is the coping method activated when the hazard is detected in the dynamic (operational) level. The preparation is the coping method operating at all time in the semantic (tactical) level.
Technical Paper

New Reference PMHS Tests to Assess Whole-Body Pedestrian Impact Using a Simplified Generic Vehicle Front-End

2017-11-13
2017-22-0012
This study aims to provide a set of reference post-mortem human subject tests which can be used, with easily reproducible test conditions, for developing and/or validating pedestrian dummies and computational human body models against a road vehicle. An adjustable generic buck was first developed to represent vehicle front-ends. It was composed of four components: two steel cylindrical tubes screwed on rigid supports in V-form represent the bumper and spoiler respectively, a quarter of a steel cylindrical tube represents the bonnet leading edge, and a steel plate represents the bonnet. These components were positioned differently to represent three types of vehicle profile: a sedan, a SUV and a van. Eleven post-mortem human subjects were then impacted laterally in a mid-gait stance by the bucks at 40 km/h: three tests with the sedan, five with the SUV, and three with the van.
Technical Paper

Feasibility Study of Drowsy Driving Prediction based on Eye Opening Time

2017-03-28
2017-01-1398
Since drowsy driving is a major cause of serious traffic accidents, there is a growing requirement for drowsiness prevention technologies. This study proposes a drowsy driving prediction method based on eye opening time. One issue of using eye opening time is predicting strong drowsiness before the driver actually feels sleepy. Because overlooking potential hazards is one of the causes of traffic accidents and is closely related to driver cognition and drowsiness, this study focuses on eye opening movements during driving. First, this report describes hypotheses concerning drowsiness and eye opening time based on the results of previous studies. It is assumed that the standard deviation of eye opening time (SDEOP) indicates driver drowsiness and the following two transitions are considered: increasing and decreasing SDEOP. To confirm the hypotheses, the relationship between drowsiness and SDEOP was investigated.
Technical Paper

Investigation of Pelvic Injuries on Eighteen Post Mortem Human Subjects Submitted to Oblique Lateral Impacts

2016-11-07
2016-22-0005
The aim of this study was to investigate the sacroiliac joint injury mechanism. Two test configurations were selected from full scale car crashes conducted with the WorldSID 50th dummy resulting in high sacroiliac joint loads and low pubic symphysis force, i.e. severe conditions for the sacroiliac joint. The two test conditions were reproduced in laboratory using a 150-155 kg guided probe propelled respectively at 8 m/s and 7.5 m/s and with different shapes and orientations for the plate impacting the pelvis. Nine Post Mortem Human Subject (PMHS) were tested in each of the two configurations (eighteen PMHS in total). In order to get information on the time of fracture, eleven strain gauges were glued on the pelvic bone of each PMHS. Results - In the first configuration, five PMHS out of nine sustained AIS2+ pelvic injuries. All five presented sacroiliac joint injuries associated with pubic area injuries.
Journal Article

Ride Comfort Analysis Considering Suspension Friction with Series Rigidity

2016-04-05
2016-01-1679
A dynamics model considering series rigidity was constructed to examine suspension friction, which has a major effect on ride comfort on paved roads. The friction characteristics of the bushings, ball joints, and shock absorbers are expressed with series elastic elements such as arm rigidity and the spring constant of the oil seals. It was confirmed that the calculated values for the overall spring constant and damping coefficient of the suspension virtually matched values measured in a 4-post shaker test. In addition, the results of analysis using this dynamics model confirmed that the degree of friction affects both the damping coefficient and the spring constant of the suspension, especially when the series rigidity is high. Also highly rigid friction has an adverse effect on sprung motion in frequency ranges above 15 Hz. After suspension enhancements were adopted based on these findings, 4-post shaker tests confirmed that sprung motion above 2 Hz improved..
Journal Article

Technical Development of Electro Magnetic Compatibility for Plug-in Hybrid Vehicle / Electric Vehicle Using Wireless Power Transfer System

2016-04-05
2016-01-1161
In 2007, researchers at the Massachusetts Institute of Technology successfully completed a Wireless Power Transfer (WPT) experiment. Ever since, interest in WPT has been growing. At Toyota, we have been developing the underlying technology of a WPT system. Simultaneously we have been working with regulatory committees to create a standard for WPT. In particular, there are concerns that WPT’s radiated emissions could cause harm to humans and the neighboring electronic equipment. There are many challenges that need to be overcome, but a key concern is understanding WPT’s electromagnetic compatibility (EMI: Electro-Magnetic Interference and EMF: Electro-Magnetic Field). In this paper, we show the technical issues, the evaluation method, and the development status of EMI and EMF on PHVs/EVs when using WPT. For Electromagnetic interference (EMI) performance, we investigated both an open area test site and an electromagnetic anechoic chamber as evaluation environments.
Journal Article

Efficiency Improvement of Boost Converter for Fuel Cell Bus by Silicon Carbide Diodes

2016-04-05
2016-01-1234
The adoption of silicon carbide (SiC) power semiconductors is regarded as a promising means of improving the fuel efficiency of all types of electrically powered vehicles, including plug-in, electric, fuel cell, and hybrid vehicles (PHVs, EVs, FCVs, and HVs). For this reason, adoption in a wide variety of vehicles is currently being studied, including in the fuel cell (FC) boost converter of an FC bus. The FC boost converter controls the output voltage of the FC up to 650 V. In this research, SiC Schottky barrier diodes (SiC-SBDs) were adopted in the upper arm of an FC boost converter. Since the forward voltage (Vf) of SiC-SBDs is smaller than conventional Si-PiN diodes (Si-PiNDs), the conduction loss of SiC-SBDs is correspondingly smaller. Recovery loss can also be reduced by at least 90% compared to Si-PiNDs since the recovery current of SiC-SBDs is substantially smaller.
Journal Article

Influence of Pre-impact Pedestrian Posture on Lower Extremity Kinematics in Vehicle Collisions

2016-04-05
2016-01-1507
Lower extremities are the most frequently injured body regions in vehicle-to-pedestrian collisions and such injuries usually lead to long-term loss of health or permanent disability. However, influence of pre-impact posture on the resultant impact response has not been understood well. This study aims to investigate the effects of preimpact pedestrian posture on the loading and the kinematics of the lower extremity when struck laterally by vehicle. THUMS pedestrian model was modified to consider both standing and mid-stance walking postures. Impact simulations were conducted under three severities, including 25, 33 and 40 kph impact for both postures. Global kinematics of pedestrian was studied. Rotation of the knee joint about the three axes was calculated and pelvic translational and rotational motions were analyzed.
Technical Paper

Proposed Method for Development of Small Female and Midsize Male Thorax Dynamic Response Corridors in Side and Forward Oblique Impact Tests

2015-11-09
2015-22-0007
Despite the increasing knowledge of the thorax mechanics, the effects of inter-individual differences on the mechanical response are difficult to take into account. Several methods are available in the literature to refine the biofidelity corridors or to extrapolate them to other populations (eg: children, small females, large males). Because of the lack of concrete cases, the relevance of the assumptions is rarely investigated. In 2014, Baudrit et al. published data on thorax dynamic responses of small female and midsize male Post Mortem Human Subjects in side and forward oblique impact tests. The impactor mass was 23.4 kg for all the tests and the nominal impact speed was 4.3 m/s. The diameter of the rigid disk was 130 and 152 mm respectively for the small female specimens and for the midsize male specimens. The authors found that the maximum impact force was a function of the total body mass for each loading.
Technical Paper

A Comparison of Sacroiliac and Pubic Rami Fracture Occurrences in Oblique Side Impact Tests on Nine Post Mortem Human Subjects

2015-11-09
2015-22-0002
The WorldSID dummy can be equipped with both a pubic and a sacroiliac joint (S-I joint) loadcell. Although a pubic force criterion and the associated injury risk curve are currently available and used in regulation (ECE95, FMVSS214), as of today injury mechanisms, injury criteria, and injury assessment reference values are not available for the sacroiliac joint itself. The aim of this study was to investigate the sacroiliac joint injury mechanism. Three configurations were identified from full-scale car crashes conducted with the WorldSID 50th percentile male where the force passing through the pubis in all three tests was approximately 1500 N while the sacroiliac Fy / Mx peak values were 4500 N / 50 Nm, 2400 N / 130 Nm, and 5300 N / 150 Nm, respectively. These tests were reproduced using a 150 kg guided probe impacting Post Mortem Human Subjects (PMHS) at 8 m/s, 5.4 m/s and 7.5 m/s.
Technical Paper

The Effect of Upper Body Mass and Initial Knee Flexion on the Injury Outcome of Post Mortem Human Subject Pedestrian Isolated Legs

2014-11-10
2014-22-0008
In the ECE 127 Regulation on pedestrian leg protection, as well as in the Euro NCAP test protocol, a legform impactor hits the vehicle at the speed of 40 kph. In these tests, the knee is fully extended and the leg is not coupled to the upper body. However, the typical configuration of a pedestrian impact differs since the knee is flexed during most of the gait cycle and the hip joint applies an unknown force to the femur. This study aimed at investigating the influence of the inertia of the upper body (modelled using an upper body mass fixed at the proximal end of the femur) and the initial knee flexion angle on the lower limb injury outcome. In total, 18 tests were conducted on 18 legs from 9 Post Mortem Human Subjects (PMHS). The principle of these tests was to impact the leg at 40 kph using a sled equipped with 3 crushing steel tubes, the stiffness of which were representative of the front face of a European sedan (bonnet leading edge, bumper and spoiler).
Technical Paper

Comparison of the Thorax Dynamic Responses of Small Female and Midsize Male Post Mortem Human Subjects in Side and Forward Oblique Impact Tests

2014-11-10
2014-22-0004
Despite the increasing knowledge of the thorax mechanics in impact loadings, the effects of inter-individual differences on the mechanical response are difficult to take into account. For example, the biofidelity corridors for the small female or large male are extrapolated from the midsize male corridors. The present study reports on the results of new tests performed on small female Post Mortem Human Subjects (PMHS), and compares them with test results on midsize male PMHS. Three tests in pure side impact and three tests in forward oblique impact were performed on the thorax of small female specimens. The average weight and stature were 43 kg and 1.58 m for the small female specimens. The initial speed of the impactor was 4.3 m/s. The mass and the diameter of the impactor face were respectively 23.4 kg and 130 mm. The instrumentation and methodology was the same as for the tests published in 2008 by Trosseille et al. on midsize male specimens.
Journal Article

Analysis of Piston Friction in Internal Combustion Engine

2013-10-14
2013-01-2515
The purpose of this study is to analyze the piston skirt friction reduction effect of a diamond-like carbon (DLC)-coated wrist pin. The floating liner method and elasto-hydrodynamic lubrication (EHL) simulation were used to analyze piston skirt friction. The experimental results showed that a DLC-coated wrist pin reduced cylinder liner friction, and that this reduction was particularly large at low engine speeds and large pin offset conditions. Friction was particularly reduced at around the top and bottom dead center positions (TDC and BDC). EHL simulation confirmed that a DLC-coated wrist pin affects the piston motion and reduces the contact pressure between the piston skirt and cylinder liner.
Technical Paper

Research of the Relationship of Pedestrian Injury to Collision Speed, Car-type, Impact Location and Pedestrian Sizes using Human FE model (THUMS Version 4)

2012-10-29
2012-22-0007
Injuries in car to pedestrian collisions are affected by various factors such as the vehicle body type, pedestrian body size and impact location as well as the collision speed. This study aimed to investigate the influence of such factors taking a Finite Element (FE) approach. A total of 72 collision cases were simulated using three different vehicle FE models (Sedan, SUV, Mini-Van), three different pedestrian FE models (AM50, AF05, AM95), assuming two different impact locations (center and the corner of the bumper) and at four different collision speeds (20, 30, 40 and 50 km/h). The impact kinematics and the responses of the pedestrian model were validated against those in the literature prior to the simulations. The relationship between the collision speed and the predicted occurrence of head and chest injuries was examined for each case, analyzing the impact kinematics of the pedestrian against the vehicle body and resultant loading to the head and the chest.
Journal Article

Development of Injury Probability Functions for the Flexible Pedestrian Legform Impactor

2012-04-16
2012-01-0277
The goal of this study was to develop injury probability functions for the leg bending moment and MCL (Medial Collateral Ligament) elongation of the Flexible Pedestrian Legform Impactor (Flex-PLI) based on human response data available from the literature. Data for the leg bending moment at fracture in dynamic 3-point bending were geometrically scaled to an average male using the standard lengths obtained from the anthropometric study, based on which the dimensions of the Flex-PLI were determined. Both male and female data were included since there was no statistically significant difference in bone material property. Since the data included both right censored and uncensored data, the Weibull Survival Model was used to develop a human leg fracture probability function.
Technical Paper

Biodiesel Stability and its Effects on Diesel Fuel Injection Equipment

2012-04-16
2012-01-0860
The effects of biodiesel oxidation stability on diesel fuel injection equipment (FIE) behavior were investigated using newly developed test rig and methodology. On the test rig, biodiesel blend fuels were circulated through a fuel tank and a common rail injection system. Fuel injected from typical diesel injectors was returned into the fuel tank to enhance the speed of fuel degradation. The results showed that injector deposits could be reproduced on a test rig. It was observed that injector body temperature increase accelerates the degradation of fuel and therefore gives earlier FIE failure. Fuel renewal could partially restore the injection quantity after complete failure at low injection pressure, thus showing a potential cleaning effect on injector deposits when refueling a car.
Technical Paper

Investigation on Occupant Ejection in High Severity Rear Impact based on Post Mortem Human Subject Sled Tests

2011-11-07
2011-22-0005
Occupant protection in rear impact involves two competing challenges. On one hand, allowing a deformation of the seat would act as an energy absorber in low severity impacts and would consequently decrease the risk of neck injuries. However, on the other hand, large deformations of the seat may increase the likelihood of occupant ejection in high severity cases. Green et al., 1987 analyzed a total of 919 accidents in Great Britain. They found that occupant ejection resulted in a risk of severe injuries and fatalities between 3.6 and 4.5 times higher than those cases where no ejection was observed. The sample included single front, side and rear impacts as well as multiple impacts and rollover. The rate of belt use in the sample was 50%. While this analysis included all forms of impact scenarios, nevertheless, it highlights the relative injury severity of occupant ejection.
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