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Technical Paper

Calculation of Oil Film Thickness on Bearing Raceway Grooves by Measuring Raceway Outer Ring Temperature

2021-04-06
2021-01-0342
As electric powertrain for electric vehicles (EVs) and hybrid vehicles (HVs) are becoming more efficient and smaller, rolling bearings for these vehicles should be capable of operating at higher speeds than those for internal combustion engines (ICEs). One key factor in predict fatigue endurance of such bearings is the oil film thickness on the bearing raceway grooves. Direct measurement of the oil film in operating machines is virtually unfeasible, while calculation of the oil film requires the input of precise temperature variation around the film. In this study, the oil film thickness on the bearing raceway grooves was calculated while in high-speed rotation by: (1) measuring the temperature profile of the bearing raceway outer ring; (2) calculating the temperature of the raceway groove using the basic formula for heat transfer; and (3) conducting an Elasto-Hydrodynamic Lubrication (EHL) analysis based on the temperature calculated in (2).
Technical Paper

Analysis of CVT Element Vibration by In-Situ Measurement

2020-04-14
2020-01-0906
When the belt contacts a pulley in a pushing belt-type CVT, vibration is generated by frictional force due to rubbing between the individual elements that are components of the belt, which is said to increase wear and noise. The authors speculated that the source of that vibration is misalignment of the secondary pulley and primary pulley V-surfaces. To verify that phenomenon, a newly developed micro data logger was attached to an element of a mass-produced metal pushing V-belt CVT and the acceleration was measured at rotations equal to those at drive (1000 to 2500 r/m). In addition, the results of calculations using a behavior analysis model showed that changes in pulley misalignment influence element vibration, and that the magnitude of the vibration is correlated to the change in the metal pushing V-belt alignment immediately before the element contacts the pulley.
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