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Technical Paper

Mathematical Modeling of the Longitudinal Motion of a Vehicle with a Continuously Variable Transmission

2021-09-21
2021-01-1237
The Continuously Variable Transmission (CVT) is a widely adopted transmission system. The operation of a CVT is simple, but successfully foretelling the longitudinal motion of a vehicle that utilizes this transmission is sophisticated. As a result, different vehicles taking part in BAJA-SAE competitions were developed using various strategies to model the vehicle’s longitudinal dynamics and CVT operation. This article aims to provide a tool for obtaining a quantitative estimate of the longitudinal performance of a CVT equipped vehicle and for the selection of an optimal drive-train gear ratio for such a vehicle. To this end, this article proposes a novel, relatively simple, and reasonably accurate mathematical approach for modeling the longitudinal motion of a vehicle utilizing a CVT, which was developed by a novel integration of existing vehicle dynamics concepts.
Technical Paper

Optimization of Race Car Front Splitter Placement Using CFD

2019-12-30
2019-01-5097
The behavior of flow over an automobile’s body has a large effect on vehicle performance, and automobile manufacturers pay close attention to the minimal of the details that affect the performance of the vehicle. An imbalance of downforce between the front and rear portion of the vehicle can lead to significant performance hindrances. Worldwide efforts have been made by leading automobile manufacturers to achieve maximum balanced downforce using aerodynamic elements of vehicle. One such element is the front splitter. This study aims to analyze the aerodynamic performance of automobile at various splitter overhang lengths using Computational Fluid Dynamics (CFD). For the purpose of analysis, a three-dimensional (3D) CFD study was undertaken in ANSYS Fluent using the realizable k-ε turbulence model, based on the 3D compressible Reynolds-Averaged Navier-Stokes (RANS) equations.
Technical Paper

Aerodynamic Effect of Aspect Ratio of Spherical Depressions on the Bonnet of Hatchback Cars

2019-12-30
2019-01-5096
Flow separation is one of the primary causes of increase in form drag in vehicles. This phenomenon is also visible in the case of lightweight vehicles moving at high speed, which greatly affects their aerodynamics. Spherical depressions maybe used to delay the flow separation and decrease drag in such vehicles. This study aims for optimization of aspect ratio (AR) of spherical depressions on hatchback cars. Spherical depressions were created on the bonnet of a generalized light vehicle Computer-Aided Design (CAD) model. The diameter of each spherical depression was set constant at 60 mm, and the center-to-center distance between consecutive spherical depressions is fixed at 90 mm. The AR of spherical depressions was taken as the parameter that was varied in each model. ARs 2, 4, 6, and 8 were considered for the current investigation. Three-dimensional (3D) CFD analyses were then performed on each of these models using a validated computational model.
Technical Paper

Effect of Fender Coverage Angle on the Aerodynamic Drag of a Bicycle

2019-10-11
2019-01-5086
While riding cycles, cyclists usually experience an aerodynamic drag force. Over the years, there has been a global effort to reduce the aerodynamic drag of a cycle. Fenders affect the aerodynamic drag of a cycle to a large extent, and fender coverage has a pronounced effect on the same. In this article, various fender coverage angles, varying from 60° to 270°, were studied to predict the aerodynamic drag with the help of a validated CFD model in SolidWorks Flow Simulation. The model was based on the Favre-Averaged Navier-Stokes (FANS) equations solved using the k-ɛ model. It was predicted that aerodynamic drag coefficient reduced fender coverage angle up to 135°, and thereafter started increasing. Analyses were carried out at velocities of 6 m/s, 8 m/s and 10 m/s and the results were found to be similar, with a minimum aerodynamic drag coefficient at 135° occurring in all the cases under study.
Technical Paper

Computational Analysis of Flap Camber and Ground Clearance in Double-Element Inverted Airfoils

2019-06-11
2019-01-5065
Drag and lift are the primary aerodynamic forces experienced by automobiles. In competitive automotive racing, the design of inverted wings has been the subject of much research aimed at improving the performance of vehicles. In this direction, the aerodynamic impact of change in maximum camber of the flap element and ground effect in a double-element inverted airfoil was studied. The National Advisory Committee for Aeronautics (NACA) 4412 airfoil was taken as the constant main element. The camber of the flap element was varied from 0% to 9%, while ground clearance was varied from 0.1c to 1.0c. A two-dimensional (2D) Computational Fluid Dynamics (CFD) study was performed using the realizable k-ε turbulence model in ANSYS Fluent 18.2 to analyze the aerodynamic characteristics of the airfoil. Parameters such as drag coefficient, lift coefficient, pressure distribution, and wake flow field were investigated to present the optimum airfoil configuration for high downforce and low drag.
Technical Paper

Process Optimization of Biodiesel Production from Cedar Wood Oil (Cedrus deodara) Using Response Surface Methodology

2018-04-03
2018-01-0665
As petroleum prices are rising continuously biodiesel production has been receiving worldwide awareness. Thus for its production the requirement for non-edible and unidentified feedstocks has risen. This research presents the production and process optimization of biodiesel obtained from non-edible feedstock namely cedar wood(Cedrus deodara) oil, with response surface methodology using statistical software minitab 18.0. Cedar Wood (Cedrus deodara) is a tree accessible in different parts of the world like India and Nepal. In Indian context, these are available in abundance especially in the forests of Himalayan region as a non-edible feedstock. Methyl ester of Cedar Wood Oil is prepared by process known as Transesterification. The FFA content of cedar wood oil was 0.5% which is below the 2% suggested for the application of the one step alkaline transesterification method.
Technical Paper

Design and Optimization of Composite Horizontal Axis Wind Turbine (Hawt) Blade

2018-04-03
2018-01-1034
Wind energy is clean and renewable source of energy that is an attractive alternative to non-conventional sources of energy. Due to rapid increase in global energy requirements, this form of energy is gaining its share of importance. Unlike nuclear power or tar sand oils, wind energy does not leave a long-term toxic legacy. Using MATLAB algorithms, multi-optimization of wind turbine design can be achieved. Therefore, an aerodynamic mathematical model is developed to obtain the optimal chord length and twist angle distribution along the blade span. Further, a promising generic blade design is used to initialize a detailed structure optimization wherein leading edge panel (LEP), Spar cap, Shear web, Trailing edge panel (TEP) reinforcement are sized using composite laminates so that the blade is according to the intended design standard. Initially blade airfoils are analyzed on 2D platform and then the results are used to construct 3D model of Horizontal Axis Wind Turbine (HAWT) blade.
Technical Paper

A CFD Investigation of Aerodynamic Effects of Wheel Center Geometry on Brake Cooling

2017-03-28
2017-01-1537
Improving brake cooling has commanded substantial research in the automotive sector, as safety remains paramount in vehicles of which brakes are a crucial component. To prevent problems like brake fade and brake judder, heat dissipation should be maximized from the brakes to limit increasing temperatures. This research is a CFD investigation into the impact of existing wheel center designs on brake cooling through increased cross flow through the wheel. The new study brings together the complete wheel and disc geometries in a single CFD study and directly measures the effect on brake cooling, by implementing more accurately modeled boundary conditions like moving ground to replicate real conditions correctly. It also quantifies the improvement in the cooling rate of the brake disc with a change in wheel design, unlike previous studies. The axial flow discharge was found to be increased to 0.47 m3/min for the suggested design in comparison to 0.04 m3/min for traditional design.
Technical Paper

Performance Based Optimization of Intake and Injection Parameters of an Advanced Compressed Air Engine Kit

2017-03-28
2017-01-1291
The increment in the application of fossil fuels is leading the world into a catastrophic state both environmentally and economically. Current demand for fuels exceeds its imminent supply and rather sooner than later energy demands will have to shift towards non-conventional fuels to cope with the situation. With constant developments in the automotive sector, several solutions have been found but none have been as good as gasoline to substitute it in the commercial market. One such solution being compressed air might solve this global fuel crisis, which serves a glowing advantage of being cheaper and greener as it produces zero tail-pipe emissions, and can help in decreasing automobile’s contribution to global warming. Though the potential energy stored in the compressed air limits its application to light duty vehicles and still there will be a need for other alternative solutions for the heavy duty vehicles in order to relieve the pressure from the fossil fuels.
Technical Paper

Process Optimization of Biodiesel Production for Mixed Neem (Azadirachta indica) and Sesame (Sesamum indicum L.) Biodiesel Using Response Surface Methodology Based on Doehlert’s Experimental Design

2017-03-28
2017-01-1285
Exploring and enhancement of biodiesel production from feedstock like non-edible vegetable oil is one of the powerful method to resolve inadequate amount of conventional raw materials and their high prices. The main aim of this study is to optimize the biodiesel production process parameters of a biodiesel obtained from non-edible feedstocks, namely Neem (Azadirachta indica) oil and Sesame (Sesamum indicum L.) oil, with response surface methodology using Doehlert’s experimental design. Based on the results, the optimum operating parameters for transesterification of the mixture A50S50 oil mixture at 51.045° C over a period of 45 minutes are as follows: methanol-to-oil ratio: 8.45, and catalyst concentration: 1.933 wt.%. These optimum operating parameters give the highest yield for the A50S50 biodiesel with a value of 95.24%.
Technical Paper

Low Cost Optimization of Engine Emissions for an Intake Runner Designed for Medium Capacity CI Engine through Correlations between Emission Values and Intake Configurations

2016-04-05
2016-01-1004
The energy crisis coupled with depleting fuel reserves and rising emission levels has encouraged research in the fields of performance enhancement, emission reduction technologies and engineering designs. The present paper aims primarily to offset the problem of high emissions and low efficiencies in low cost CI engines used as temporary power solutions on a large scale. The investigation relates to the low cost optimization of an intake runner having the ability to vary the swirl ratio within the runner. Test runs reveal that NOx and CO2 follow a relatively smaller gradient of rise and fall in their values depending on the configuration; whereas UHC and CO have a rapid changes in values with larger gradients. However, in a relative analysis, no configuration was able to simultaneously reduce all emission parameters and thus, there exists a necessity to find an optimized configuration as a negotiation between the improved and deteriorated parameters.
Technical Paper

Optimisation of Expansion Ratio of an Advanced Compressed Air Engine Kit

2016-04-05
2016-01-1283
Worldwide, research is going on numerous types of engines that practice green and alternative energy such as natural gas engines, hydrogen engines, and electric engines. One of the possible alternatives is the air powered car. Air is abundantly available and can be effortlessly compressed to higher pressure at a very low cost. After the successful development of Compressed Air Engines, engineers shifted their focus in making this technology cost effective and feasible. This led to advancement in the field of pneumatics that is advanced Compressed Air Engine Kit (used for conversion of a small-two stroke SI engine to Compressed Air Engine) where its frugality and compatibility is kept at high priority. This research is in continuation with our previous project of development of an advanced Compressed Air Engine kit and optimisation of injection angle and injector nozzle area for maximum performance.
Technical Paper

Design Methodology and Development of an Economical 3D Printer

2016-04-05
2016-01-0325
Additive manufacturing has experienced rapid growth over a span of 25 years. Additive manufacturing involves the development of a three-dimensional (3D) object by stacking layer upon layer. Conventional machining techniques involve the removal of material. However, this technique differentiates itself from other techniques by means of addition of the material. The integration of CAD with additive manufacturing has offered the ability to create complex structures. Despite its clear benefits, additive manufacturing suffers from a high initial investment. An average cost of an entry level commercial 3D printer is 600$. A low-cost 3D printer has been designed and built for experimental investigation within a budget of 300$. The paramount process of 3D printing involves a combination of interpreting data from CAD files and controlling the motors using this data. The various design considerations while developing the 3D printer have been discussed.
Technical Paper

Automotive Composites and Polymer Material Selection for Fairing of a Human Powered Vehicle Using Multi-Attribute Decision Making Methodology

2016-04-05
2016-01-0526
Vehicle performance is highly dependent on the design and material used. Fairing of a Human Powered Vehicle (HPV) is responsible for the reduction in the aerodynamic drag force and its material determines the overall weight and the top speed of the vehicle. Selection of material for fairings depends on various physical, mechanical and manufacturing properties along with practical considerations like availability of material. Today, an ever-increasing variety of composite materials and polymers are available, each of them possessing their own characteristics, applications, advantages and limitations. Many automotive composites are used for manufacturing fairings. Materials like Carbon fiber, Glass fiber (E glass, S glass), Aramid fiber (Kevlar 29, Kevlar 49) are some of the viable options that have been used in the past for manufacturing fairing of HPVs.
Technical Paper

Design and Development of Single Seat, Four Wheeled All-Terrain Vehicle for Baja Collegiate Design Series

2015-09-29
2015-01-2863
There has been a rapid increase in popularity of multipurpose All-terrain vehicles (ATV) across the globe over the past few years. SAE BAJA event gives student-community an opportunity to delve deeper into the nitty-gritty of designing a single seat, four-wheeled off road vehicle. The design and development methodology presented in this paper is useful in conceptualization of an ATV for SAE BAJA event. The vehicle is divided into various subsystems including chassis, suspension, drive train, steering, and braking system. Further these subsystems are designed and comprehensively analyzed in software like SolidWorks, ANSYS, WINGEO and MS-Excel. The 3-D model of roll cage is designed in SolidWorks and analyzed in ANSYS 9.0 for front, rear and side impact along with front and side roll-over conditions. Special case of wheel bump is also analyzed. Weight, wall thickness and bending strength of tubing used for roll cage are comprehensively studied.
Technical Paper

Study on Fluidic Thrust Vectoring Techniques for Application in V/STOL Aircrafts

2015-09-15
2015-01-2423
The art and science of thrust vectoring technology has seen a gradual shift towards fluidic thrust vectoring techniques owing to the potential they have to greatly influence the aircraft propulsion systems. The prime motive of developing a fluidic thrust vectoring system has been to reduce the weight of the mechanical thrust vectoring system and to further simplify the configuration. Aircrafts using vectored thrust rely to a lesser extent on aerodynamic control surfaces such as ailerons or elevator to perform various maneuvers and turns than conventional-engine aircrafts and thus have a greater advantage in combat situations. Fluidic thrust vectoring systems manipulate the primary exhaust flow with a secondary air stream which is typically bled from the engine compressor or fan. This causes the compressor operating curve to shift from the optimum condition, allowing the optimization of engine performance. These systems make both pitch and yaw vectoring possible.
Technical Paper

Flow Simulation and Theoretical Investigation on Aerodynamics of NACA-2415 Aerofoil at Low Reynolds Number

2015-09-15
2015-01-2576
The Aerofoil theory along with its design has integrated itself into the vast areas of applications ranging from Automobile, Aeronautical, Wind Turbine, Micro-Vehicles, UAVs applications. In this paper, knowing the intricacy of the airfoil's applications, A MATLAB Code for NACA-2415 Airfoil is developed and a Model with dimensions c=180mm, w=126mm, tmax=27mm is generated. The model is then subjected to Flow Simulation with various input parameters: Reynolds Numbers taken are- (REN-1) 105 and (REN-2) 2×105 [Laminar External Flow], Angles of attack taken are-0°, 4°, 8°, 12°. The pressure and velocity distribution along the airfoil sketch curve are graphed qualitatively, emphasizing on the flow separation leading to the transition from laminar to turbulent flow. The various aerodynamics characteristic curves for coefficient of pressure, coefficient of lift and coefficient of drag are plotted against different angle of attacks for REN-1 and REN-2.
Technical Paper

Optimization Techniques to Improve the Efficiency of Regenerative (Magnetic) Braking Systems

2015-04-14
2015-01-1210
At present, vast numbers of problems are triggered due to growing global energy crisis and rising energy costs. Since, on-road vehicles constitute the majority share of transportation; any energy losses in them will have a direct effect on the overall global energy scenario. Most of the energy lost is dissipated from the exhaust, cooling, and lubrication systems, and, most importantly, in the braking system. About 6% of the total energy produced is lost with the airstream in form of heat energy when brakes are applied. Thus, various technological systems need to be developed to conserve energy by minimize energy losses while application of brakes. Regenerative Braking is one such system or an energy recovery mechanism causing the vehicle to decelerate by converting its kinetic energy into another form (usually electricity), which further can be used either immediately or stored until needed.
Technical Paper

Optimization Analysis of Injection Angle and Injector Nozzle of an Advanced Compressed Air Engine Kit

2015-04-14
2015-01-1678
Increased demand and use of fossil fuels in transportation sector accompanied by the global oil crisis does not support sustainable development for the future generations to come. Not only that, today's on-road vehicles produce over one third of the CO and NOX present in our atmosphere and over twenty per cent of the global warming pollution. This air pollution carries significant risks for human health and the environment. Through clean vehicle and fuel technologies, it is possible to significantly reduce air pollution from our vehicles. In such a grim situation, Compressed Air Vehicles (CAV) powered by pressurized air stored in high pressure storage tanks seem to be one of the practical solutions available for tackling the fuel crisis and environment related issues.
Technical Paper

Three Dimensional CFD Analysis on Aerodynamic Drag Reduction of a Bluff Tractor Trailer Body using Vortex Generators

2013-09-24
2013-01-2458
This paper presents a CFD analysis for drag reduction of a Class 8 Tractor-Trailer arrangement. A three dimensional bluff body model of the truck is simulated for a zero degree yaw angle at a speed of 50 miles per hour for a Reynolds Number of 3.3 million. In this paper, the role of vortex generators is investigated for overall drag reduction of the body. The key areas of interest for lowering the drag coefficient are the tractor-trailer gap and the trailer end. The designing of the body was done on DS SolidWorks whereas the CFD simulations were performed on commercial software Ansys Fluent. The Standard k-ε turbulence model was chosen for the simulation while the convergence criterion for the residuals was set at 10−6. The simple bluff body showed a drag coefficient of 1.654. The first design iteration involved increasing the tractor frontal area which resulted in a reduction of 4% in the drag coefficient.
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