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Technical Paper

Mathematical Modeling of the Longitudinal Motion of a Vehicle with a Continuously Variable Transmission

2021-09-21
2021-01-1237
The Continuously Variable Transmission (CVT) is a widely adopted transmission system. The operation of a CVT is simple, but successfully foretelling the longitudinal motion of a vehicle that utilizes this transmission is sophisticated. As a result, different vehicles taking part in BAJA-SAE competitions were developed using various strategies to model the vehicle’s longitudinal dynamics and CVT operation. This article aims to provide a tool for obtaining a quantitative estimate of the longitudinal performance of a CVT equipped vehicle and for the selection of an optimal drive-train gear ratio for such a vehicle. To this end, this article proposes a novel, relatively simple, and reasonably accurate mathematical approach for modeling the longitudinal motion of a vehicle utilizing a CVT, which was developed by a novel integration of existing vehicle dynamics concepts.
Technical Paper

Optimization of Race Car Front Splitter Placement Using CFD

2019-12-30
2019-01-5097
The behavior of flow over an automobile’s body has a large effect on vehicle performance, and automobile manufacturers pay close attention to the minimal of the details that affect the performance of the vehicle. An imbalance of downforce between the front and rear portion of the vehicle can lead to significant performance hindrances. Worldwide efforts have been made by leading automobile manufacturers to achieve maximum balanced downforce using aerodynamic elements of vehicle. One such element is the front splitter. This study aims to analyze the aerodynamic performance of automobile at various splitter overhang lengths using Computational Fluid Dynamics (CFD). For the purpose of analysis, a three-dimensional (3D) CFD study was undertaken in ANSYS Fluent using the realizable k-ε turbulence model, based on the 3D compressible Reynolds-Averaged Navier-Stokes (RANS) equations.
Technical Paper

Aerodynamic Effect of Aspect Ratio of Spherical Depressions on the Bonnet of Hatchback Cars

2019-12-30
2019-01-5096
Flow separation is one of the primary causes of increase in form drag in vehicles. This phenomenon is also visible in the case of lightweight vehicles moving at high speed, which greatly affects their aerodynamics. Spherical depressions maybe used to delay the flow separation and decrease drag in such vehicles. This study aims for optimization of aspect ratio (AR) of spherical depressions on hatchback cars. Spherical depressions were created on the bonnet of a generalized light vehicle Computer-Aided Design (CAD) model. The diameter of each spherical depression was set constant at 60 mm, and the center-to-center distance between consecutive spherical depressions is fixed at 90 mm. The AR of spherical depressions was taken as the parameter that was varied in each model. ARs 2, 4, 6, and 8 were considered for the current investigation. Three-dimensional (3D) CFD analyses were then performed on each of these models using a validated computational model.
Technical Paper

Effect of Fender Coverage Angle on the Aerodynamic Drag of a Bicycle

2019-10-11
2019-01-5086
While riding cycles, cyclists usually experience an aerodynamic drag force. Over the years, there has been a global effort to reduce the aerodynamic drag of a cycle. Fenders affect the aerodynamic drag of a cycle to a large extent, and fender coverage has a pronounced effect on the same. In this article, various fender coverage angles, varying from 60° to 270°, were studied to predict the aerodynamic drag with the help of a validated CFD model in SolidWorks Flow Simulation. The model was based on the Favre-Averaged Navier-Stokes (FANS) equations solved using the k-ɛ model. It was predicted that aerodynamic drag coefficient reduced fender coverage angle up to 135°, and thereafter started increasing. Analyses were carried out at velocities of 6 m/s, 8 m/s and 10 m/s and the results were found to be similar, with a minimum aerodynamic drag coefficient at 135° occurring in all the cases under study.
Technical Paper

Computational Analysis of Flap Camber and Ground Clearance in Double-Element Inverted Airfoils

2019-06-11
2019-01-5065
Drag and lift are the primary aerodynamic forces experienced by automobiles. In competitive automotive racing, the design of inverted wings has been the subject of much research aimed at improving the performance of vehicles. In this direction, the aerodynamic impact of change in maximum camber of the flap element and ground effect in a double-element inverted airfoil was studied. The National Advisory Committee for Aeronautics (NACA) 4412 airfoil was taken as the constant main element. The camber of the flap element was varied from 0% to 9%, while ground clearance was varied from 0.1c to 1.0c. A two-dimensional (2D) Computational Fluid Dynamics (CFD) study was performed using the realizable k-ε turbulence model in ANSYS Fluent 18.2 to analyze the aerodynamic characteristics of the airfoil. Parameters such as drag coefficient, lift coefficient, pressure distribution, and wake flow field were investigated to present the optimum airfoil configuration for high downforce and low drag.
Technical Paper

A Study on the Application of Turbo Expansion in Light Duty Gasoline and Diesel Engines: A Review

2018-04-03
2018-01-0051
Turboexpansion is a concept which is aimed at reducing the fuel consumption of pressure-charged combustion engines by providing over-cooled air to the engine prior to its induction in the combustion chamber. The performance of the engine is dependent on intake charge density which is preferred to be high at reduced charge air temperature. This becomes achievable through a cooling system known as a turbo expander which expands a high-pressure gas to produce work that is usually employed to drive a compressor. Though, initially used for the purpose of refrigeration in industries, for the past few decades various researches have proved its efficiency in internal combustion engines. In gasoline engines, it is usually employed to extend the knock limit and reduce carbon emissions. Also, an extension to the knock limit allows several improvements in parameters such as increased specific output, an increase in compression ratio and a reduction in the fuel consumption of the engine.
Technical Paper

A CFD Investigation of Aerodynamic Effects of Wheel Center Geometry on Brake Cooling

2017-03-28
2017-01-1537
Improving brake cooling has commanded substantial research in the automotive sector, as safety remains paramount in vehicles of which brakes are a crucial component. To prevent problems like brake fade and brake judder, heat dissipation should be maximized from the brakes to limit increasing temperatures. This research is a CFD investigation into the impact of existing wheel center designs on brake cooling through increased cross flow through the wheel. The new study brings together the complete wheel and disc geometries in a single CFD study and directly measures the effect on brake cooling, by implementing more accurately modeled boundary conditions like moving ground to replicate real conditions correctly. It also quantifies the improvement in the cooling rate of the brake disc with a change in wheel design, unlike previous studies. The axial flow discharge was found to be increased to 0.47 m3/min for the suggested design in comparison to 0.04 m3/min for traditional design.
Technical Paper

A Study on Homogeneous Combustion in Porous Medium Internal Combustion Engine: A Review

2017-03-28
2017-01-0788
Rapid depletion in fuel resources owing to the low efficiency of current automobiles has been a major threat to future generations for fuel availability as well as environmental health. Advanced new generation of internal combustion (IC) engines are expected to have far better emissions levels both gaseous (NOx and CO) and particulate matter, at the same time having far lower fuel consumption on a wide range of operating condition. These criteria could be improved having a homogeneous combustion process in an engine. Homogeneous mixing of fuel and air in HCCI leads to cleaner combustion and lower emissions. Since peak temperatures are significantly lower than in typical SI engines, NOx levels and soot are reduced to some extent. Because of absence of complete homogeneous combustion but quasi homogeneous combustion present in HCCI, there is still a possibility of further reducing the emissions as well as enhancing the engine performance.
Technical Paper

Enhancement in Performance and Emission Characteristics of Diesel Engine by Adding Alloy Nanoparticle

2016-10-17
2016-01-2249
Enhancement of combustion behavior of conventional liquid fuel using nanoscale materials of different properties is an imaginative and futuristic topic. This experiment is aimed to evaluate the performance and emission characteristics of a diesel engine when lade with nanoparticles of Cu-Zn alloy. The previous work reported the effect of metal/metal oxide or heterogeneous mixture of two or more particles; less work had been taken to analyze the homogeneous mixture of metals. This paper includes fuel properties such as density, kinematic viscosity, calorific value and performance measures like brake thermal efficiency (BTE), brake specific fuel consumption (BSFC) and emission analysis of NOX, CO, CO2, HC. For the same solid concentration, nano-fuel is compared with base fuel at different engine loads; and its effect when lade at different concentrations.
Technical Paper

Performance Evaluation and Emission Characteristics of Biodiesel-Alcohol-Diesel Blends Fuelled in VCR Engine

2016-10-17
2016-01-2265
The diesel engine has for many decades now assumed a leading role in both the medium and medium-large transport sector due to their high efficiency and ability to produce high torque at low RPM. Furthermore, energy diversification and petroleum independence are also required by each country. In response to this, biodiesel is being considered as a promising solution due to its high calorific value and lubricity conventional petroleum diesel. However, commercial use of biodiesel has been limited because of some drawbacks including corrosivity, instability of fuel properties, higher viscosity, etc. Biodiesel are known for lower CO, HC and PM emissions. But, on the flip side they produce higher NOx emissions. The addition of alcohol to biodiesel diesel blend can help in reducing high NOx produced by the biodiesel while improving some physical fuel properties.
Technical Paper

Development of an Intake Runner of a CI Engine for Performance Enhancement and Emission Reductions Due to Variations in Air Flow Pattern within the Runner

2016-04-05
2016-01-1015
Recent scenario of fossil fuel depletion as well as rising emission levels has witnessed an ever aggravating trend for decades. The solution to the problems has been addressed by investments and research in the field of fuels; such as the use of cleaner fuels involving biodiesel, alcohol blends, hydrogen and electric drivelines, as well as improvement in traditional technologies such as variable geometry systems, VVT load control strategies etc. The developments have highlighted the enormous potential present in such systems in terms of maximizing engine efficiency and emission reductions. The present paper aims at designing and implementing an intake runner system for a CI engine capable of providing flexibility with variations in operating conditions. Primarily, the design aims at altering the air flow phenomenon within the primary intake of the engine by inducing swirl in the runner through a secondary runner.
Technical Paper

Design Methodology and Development of an Economical 3D Printer

2016-04-05
2016-01-0325
Additive manufacturing has experienced rapid growth over a span of 25 years. Additive manufacturing involves the development of a three-dimensional (3D) object by stacking layer upon layer. Conventional machining techniques involve the removal of material. However, this technique differentiates itself from other techniques by means of addition of the material. The integration of CAD with additive manufacturing has offered the ability to create complex structures. Despite its clear benefits, additive manufacturing suffers from a high initial investment. An average cost of an entry level commercial 3D printer is 600$. A low-cost 3D printer has been designed and built for experimental investigation within a budget of 300$. The paramount process of 3D printing involves a combination of interpreting data from CAD files and controlling the motors using this data. The various design considerations while developing the 3D printer have been discussed.
Technical Paper

Automotive Composites and Polymer Material Selection for Fairing of a Human Powered Vehicle Using Multi-Attribute Decision Making Methodology

2016-04-05
2016-01-0526
Vehicle performance is highly dependent on the design and material used. Fairing of a Human Powered Vehicle (HPV) is responsible for the reduction in the aerodynamic drag force and its material determines the overall weight and the top speed of the vehicle. Selection of material for fairings depends on various physical, mechanical and manufacturing properties along with practical considerations like availability of material. Today, an ever-increasing variety of composite materials and polymers are available, each of them possessing their own characteristics, applications, advantages and limitations. Many automotive composites are used for manufacturing fairings. Materials like Carbon fiber, Glass fiber (E glass, S glass), Aramid fiber (Kevlar 29, Kevlar 49) are some of the viable options that have been used in the past for manufacturing fairing of HPVs.
Technical Paper

Performance and Emission Characteristics of n-Butanol and Iso-Butanol Diesel Blend Comparison

2015-09-29
2015-01-2819
The growing energy demand and limited petroleum resources in the world have guided researchers towards the use of clean alternative fuels like alcohols for their better tendency to decrease the engine emissions. To comply with the future stringent emission standards, innovative diesel engine technology, exhaust gas after-treatment, and clean alternative fuels are required. The use of alcohols as a blending agent in diesel fuel is rising, because of its benefits like enrichment of oxygen, premixed low temperature combustion (LTC) and enhancement of the diffusive combustion phase. Several researchers have investigated the relationship between LTC operational range and cetane number. In a light-duty diesel engine working at high loads, a low-cetane fuel allowed a homogeneous lean mixture with improved NOx and smoke emissions joint to a good thermal efficiency.
Technical Paper

Development of a Dedicated Hydrogen Port Injection Kit for Small Engines

2015-09-29
2015-01-2881
The danger posed by climate change and the striving for securities of energy supply are issues high on the political agenda these days. Governments are putting strategic plans in motion to decrease primary energy use, take carbon out of fuels and facilitate modal shifts. Man's energy requirements are touching astronomical heights. The natural resources of the Earth can no longer cope with it as their rate of consumption far outruns their rate of regeneration. The automotive sector is without a doubt a chief contributor to this mayhem as fossil fuel resources are fast depleting. The harmful emissions from vehicles using these fuels are destroying our forests and contaminating our water bodies and even the air that we breathe. The need of the hour is to look not only for new alternative energy resources but also clean energy resources. Hydrogen is expected to be one of the most important fuels in the near future to meet the stringent emission norms.
Technical Paper

Study on Fluidic Thrust Vectoring Techniques for Application in V/STOL Aircrafts

2015-09-15
2015-01-2423
The art and science of thrust vectoring technology has seen a gradual shift towards fluidic thrust vectoring techniques owing to the potential they have to greatly influence the aircraft propulsion systems. The prime motive of developing a fluidic thrust vectoring system has been to reduce the weight of the mechanical thrust vectoring system and to further simplify the configuration. Aircrafts using vectored thrust rely to a lesser extent on aerodynamic control surfaces such as ailerons or elevator to perform various maneuvers and turns than conventional-engine aircrafts and thus have a greater advantage in combat situations. Fluidic thrust vectoring systems manipulate the primary exhaust flow with a secondary air stream which is typically bled from the engine compressor or fan. This causes the compressor operating curve to shift from the optimum condition, allowing the optimization of engine performance. These systems make both pitch and yaw vectoring possible.
Technical Paper

Flow Simulation and Theoretical Investigation on Aerodynamics of NACA-2415 Aerofoil at Low Reynolds Number

2015-09-15
2015-01-2576
The Aerofoil theory along with its design has integrated itself into the vast areas of applications ranging from Automobile, Aeronautical, Wind Turbine, Micro-Vehicles, UAVs applications. In this paper, knowing the intricacy of the airfoil's applications, A MATLAB Code for NACA-2415 Airfoil is developed and a Model with dimensions c=180mm, w=126mm, tmax=27mm is generated. The model is then subjected to Flow Simulation with various input parameters: Reynolds Numbers taken are- (REN-1) 105 and (REN-2) 2×105 [Laminar External Flow], Angles of attack taken are-0°, 4°, 8°, 12°. The pressure and velocity distribution along the airfoil sketch curve are graphed qualitatively, emphasizing on the flow separation leading to the transition from laminar to turbulent flow. The various aerodynamics characteristic curves for coefficient of pressure, coefficient of lift and coefficient of drag are plotted against different angle of attacks for REN-1 and REN-2.
Technical Paper

Optimization Techniques to Improve the Efficiency of Regenerative (Magnetic) Braking Systems

2015-04-14
2015-01-1210
At present, vast numbers of problems are triggered due to growing global energy crisis and rising energy costs. Since, on-road vehicles constitute the majority share of transportation; any energy losses in them will have a direct effect on the overall global energy scenario. Most of the energy lost is dissipated from the exhaust, cooling, and lubrication systems, and, most importantly, in the braking system. About 6% of the total energy produced is lost with the airstream in form of heat energy when brakes are applied. Thus, various technological systems need to be developed to conserve energy by minimize energy losses while application of brakes. Regenerative Braking is one such system or an energy recovery mechanism causing the vehicle to decelerate by converting its kinetic energy into another form (usually electricity), which further can be used either immediately or stored until needed.
Technical Paper

Evaluation of Performance and Emission Characteristics of an Unmodified Naturally Aspirated Compression Ignition Engine on Blends of Diethyl Ether and Diesel

2013-11-27
2013-01-2888
The world today is majorly dependent upon fossil fuels for power generation, of which diesel forms an integral part. Diesel engines, having the highest thermal efficiency of any regular internal or external combustion engine, are widely used in almost all walks of life and cannot be dispensed with in the near future. However, the limited availability of diesel and the adverse effects of diesel engine emissions like nitrogen oxide (NOx) and soot particles raise serious concerns. Hence, their performance and emission improvement continues to be an avenue of great research activity. In this research work, the effects of blending Diethyl Ether with diesel in various proportions (5%, 10%, 15% and 20% by volume) were evaluated on engine performance and emissions of an industrial internal combustion engine.
Technical Paper

Three Dimensional CFD Analysis on Aerodynamic Drag Reduction of a Bluff Tractor Trailer Body using Vortex Generators

2013-09-24
2013-01-2458
This paper presents a CFD analysis for drag reduction of a Class 8 Tractor-Trailer arrangement. A three dimensional bluff body model of the truck is simulated for a zero degree yaw angle at a speed of 50 miles per hour for a Reynolds Number of 3.3 million. In this paper, the role of vortex generators is investigated for overall drag reduction of the body. The key areas of interest for lowering the drag coefficient are the tractor-trailer gap and the trailer end. The designing of the body was done on DS SolidWorks whereas the CFD simulations were performed on commercial software Ansys Fluent. The Standard k-ε turbulence model was chosen for the simulation while the convergence criterion for the residuals was set at 10−6. The simple bluff body showed a drag coefficient of 1.654. The first design iteration involved increasing the tractor frontal area which resulted in a reduction of 4% in the drag coefficient.
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