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The piston bowl design is one of the most important factors that affect the air/fuel mixing and the subsequent combustion and pollutant formation processes in a direct injection diesel engine. The bowl geometry and dimensions, such as pip region, bowl lip area, and torus radius are all known to have an effect on the in-cylinder mixing and combustion process. In order to understand better the effect of torus radius, three piston bowls with different torus radius and lip shapes designs but with the same lip area and pip inclination were investigated using Computational Fluid Dynamics (CFD) engine modelling. KIVA3V with improved sub-models was used to model the in-cylinder flows and combustion process, and it was validated on a High-Speed Direct Injection (HSDI) engine with a 2nd generation common rail fuel injection system.

Reductions in fuel consumption, noise level, and pollutant emissions such as, Nitrogen Oxide (NOX) and Particulate Matter (PM), from direct-injection (DI) diesel engines are important issues in engine research. To achieve these reductions, many technologies such as high injection pressure, multiple injection, retarded injection timing, EGR, and high swirl ratio have been used in high-efficiency DI diesel engines in order to achieve combustion and emission control. However, each technology has its own advantages and disadvantages, and there is a very strong interaction between these methods when they are simultaneously used in the engine. This study presents a computational study of both the individual effect and their interactions of injection timing, EGR and swirl ratio separately and their interaction in a HSDI common rail diesel engine using the KIVA-3V code.