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A multi-objective genetic algorithm methodology was applied to a heavy-duty diesel engine at three different operating conditions of interest. Separate optimizations were performed over various fuel injection nozzle parameters, piston bowl geometries and swirl ratios (SR). Different beginning of injection (BOI) timings were considered in all optimizations. The objective of the optimizations was to find the best possible fuel economy, NOx, and soot emissions tradeoffs. The input parameter ranges were determined using design of experiment methodology. A non-dominated sorting genetic algorithm II (NSGA II) was used for the optimization. For the optimization of piston bowl geometry, an automated grid generator was used for efficient mesh generation with variable geometry parameters. The KIVA3V release 2 code with improved ERC sub-models was used. The characteristic time combustion (CTC) model was employed to improve computational efficiency.

Objective: This paper documents the 400 hour NATO qualification endurance test for the Detroit Diesel Corporation (DDC), 8V71TA/LHR (turbocharged, aftercooled/low heat rejection) diesel engine rated at 395 kw (530 bhp) at 2500 RPM for potential M109 Self-Propelled Howitzer (SPH) application. The engine was developed under the DARPA (Defense Advanced Research Projects Agency) Advanced Ceramic Technology Insertion Program, managed by U.S. Army TACOM (Tank-automotive and Armaments Command). The test was performed by DDC in accordance with the standards set forth in NATO AEP-5 (Allied Engineering Publication). The ACTIP program objective was to demonstrate the production viability of selected ceramic engine components and investigate the manner in which the ceramic technology integration would enhance the engine's performance and durability. Effects on performance and durability are reported herein. Four engine systems were developed with ceramic components for the ACTIP program.

Santa Barbara County is home to the largest offshore oil and gas production in California. The relative amount of NOx emissions from crew and supply boats servicing oil platforms compares to entire platform emissions. This, coupled with the need to reduce NOx in response to state and federal mandates, and the need for offshore operators to reduce offset liabilities, created the climate for joint effort with Detroit Diesel Corporation (DDC) to demonstrate the feasibility of on-road low emission engine technology on marine vessel engines. Two vessels were selected for a demonstration program. Specially developed DDC low emission engines were installed in a crew boat and a commercial tourist boat under this program. The program goals were to achieve a NOx emission level of 5 g/hp-hr on both the non-road 8-mode test cycle and under cruise operating conditions. In addition, a further goal was to achieve on-road emission levels for other pollutants.

The effectiveness of scavenging, the displacement of residual combustion gases with fresh air, is examined in an advanced, high power-density diesel engine, consisting of a two-stroke, opposed-piston reciprocator with an ultra-high boost. KIVA-3, a three-dimensional code for modeling reactive flows with fuel injection, is used to study the effect of a variety design choices on scavenging. The parametric study includes the inclined angle of the intake ports, the exhaust port timing and size and the piston stroke-to-bore ratio. A baseline geometry of the opposed-piston engine is examined in detail, which models an existing mono-cylinder test rig. The baseline-design exhibits large asymmetries, nonsteady flow and large recirculation regions that degrade the scavenging. Significant improvement in the scavenging of the baseline design is observed with a uniform inclined angle of the inlet ports of about 20° and with a larger stroke-to-bore ratio (2.0 compared with 1.08).

Autoignition of coal-water-slurry (CWS) fuel in a two-stroke engine operating at 1900 RPM has been achieved. A Pump-Line-Nozzle (PLN) injection system, delivering 400mm3/injection of CWS, was installed in one modified cylinder of a Detroit Diesel Corporation (DI)C) 8V-149TI engine, while the other seven cylinders remained configured for diesel fuel. Coal Combustion was sustained by maintaining high gas and surface temperatures with a combination of hot residual gases, warm inlet air admission, ceramic insulated components and increased compression ratio. The coal-fueled cylinder generated 85kW indicated power (80 percent of rated power), and lower NOx levels with a combustion efficiency of 99.2 percent.

Emission standards derived to protect the environment have driven engine manufacturers to accelerate their efforts in engine emission development in order to meet the mandated standards. This paper will outline the current and upcoming emission standards, the technology involved in accomplishing the requirements and the solutions to in-service engines meeting their emission standards. The paper targets the fleet operator to provide a single source of information in an effort to alert them to upcoming requirements and what can be expected when specifying equipment for procurement. The technology discussed in this paper varies in its application for several engine makes and models. Since technology transfers from application to application it is vital that these ideas and concepts be explained.

This paper describes design enhancements and experimental tests performed on the Detroit Diesel 8V-71T Low Heat Rejection (LHR) Engine. The program objective was to increase brake power approximately 10% while maintaining or reducing brake specific cooling system burden and heat rejection to the engine compartment. In order to achieve these objectives, it was necessary to reduce average right bank exhaust temperatures approximately 23°C to insure acceptable engine durability at elevated power levels. All modifications simultaneously satisfy the rigorous constraints imposed by the U.S. Army's M109 Self Propelled Howitzer and M992 Field Artillery Ammunition Support Vehicle (FAASV). The M992 FAASV is a derivative of the M109 armored vehicle which utilizes the same chassis. Engine fuel supply system, exhaust manifold, turbocharger compressor, and fuel injector modifications were made in order to meet these requirements.

Recent emission and field data from diesel particulate trap buses operating at the New York City Transit Authority (NYCTA) are summarized. As part of the NYCTA Trap Oxidizer Program, transient emission and performance test data were measured from a prototype diesel particulate trap system, which utilizes a Webasto in-line full flow diesel burner to periodically regenerate the ceramic monolith filter. In addition, the progress made during a large scale field test program of 398 new TMC RTS buses powered with Detroit Diesel Corporation (DDC) 6V-92TA bus engines equipped with Donaldson Company, Inc. (DCI) Dual Wallflow Monolith Electric Regeneration Trap System is presented. Discussion includes: trap system hardware and software issues, resulting trap system improvements, impact of the trap system on engine emissions and fuel economy, and potential trap monolith durability issues.

A test program, sponsored by the U.S. Navy, was performed using a high-speed, two-stroke cycle, diesel engine (DDC 6V-53T) to evaluate the impact of specially formulated test fuels using an L-16 full-factorial test matrix. Sixteen test fuels were evaluated with sulfur contents, cetane numbers, viscosities, and trace metals contents exceeding the limits contained in the Navy fuel specification, MIL-F-16884H,Fuel, Naval Distillate (NATO F-76). Surface layer activation (SLA) techniques were used to quantify piston ring and cylinder liner wear rates for each test fuel. The results indicated that sulfur was the primary contributor to piston ring wear. Cylinder liner wear was not significant.

Engine hardware modifications, fuel and lube oil properties, electronic controls, and aftertreatment devices may all play a role in meeting future heavy-duty diesel engine emission standards. Detroit Diesel Corporation (DDC) is actively involved in evaluating the contributions of these technologies to reduce emissions as well as evaluating the impact on initial and life cycle system cost, fuel consumption, reliability and durability. This paper focuses on the potential of low emission diesel fuels to contribute to lower engine-out emissions. DDC has been testing low emission diesel fuels with low sulfur and aromatics and higher cetane number, synthetic diesel fuels, and today's fuels with various additives. Other industry programs have generated similar data. These results have led us to the conclusion that a significant contribution can be made by tailoring future diesel fuels to produce low emissions.

Electronics are rapidly expanding in the diesel on-highway truck market and will soon represent the dominant technology for heavy-duty diesel engine fuel control. The strategy choices for the diesel engine manufacturer required to meet legislated exhaust emissions, while offering competitive fuel economy, all point toward electronic fuel injection control. The industry's transition to electronic fuel injection systems was initiated with the introduction of the Detroit Diesel Electronic Control system (DDEC) in 1985. This introduction precipitated the tremendous learning curve in the application of electronics to the heavy-duty truck market for both the engine manufacturer and the vehicle builder. This has been an on-going process as the vehicle builder's production line mix completes the transition from mechanically controlled to electronically controlled diesel engines.

The development of the DDC methanol engine has been an evolutionary process, with each subsequent configuration showing significant durability and/or emission improvement over its predecessor. Sixty demonstration engines are now in service in the field, including fifty-four (54) urban bus engines, five (5) truck engines, and one (1) generator set engine. While nitrogen oxide (NOx) and particulate emissions from the methanol engine are inherently low, a durable solution to the effective control of hydrocarbon (HC) emissions has been an especially challenging area. The 1991 Federal urban bus transient emission standards (including 0.10 gm/bhp-hr particulate) have been met with several combinations of compression ratio, intake port height, exhaust valve cam profile, injector tip design, and electronic control strategies, and without exhaust aftertreatment devices or fuel ignition improvers.

Delivery of a lubricant as a vapor mixed with a carrier gas provides a method of controlling the delivery rate of the lubricant. Temperatures in the range of 370 to 800 C are high enough to produce a lubricating film from tricresyl phosphate [TCP] vapor delivered in nitrogen as a carrier gas. The solid film lubricant formed by this delivery system provides excellent lubrication for a four-ball wear tester run at 370 °C. Deposit rates are compared for TCP vapor delivered lubrication over a temperature range using stainless steel and quartz surfaces. The deposit rate is sensitive to TCP concentration in the carrier gas. The deposit rates of the TCP decomposition products versus time are reported. Having been demonstrated in laboratory tests, the Vapor Phase [VP] concept is being pursued for hot section lubrication of the advanced (low heat rejection) diesel engines.