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Journal Article

Prediction of Spray Behavior in Injected by Urea SCR Injector and the Reaction Products

2017-10-08
2017-01-2375
In the urea SCR system, urea solution is injected by injector installed in the front stage of the SCR catalyst, and NOx can be purified on the SCR catalyst by using NH3 generated by the chemical reaction of urea. NH3 is produced by thermolysis of urea and hydrolysis of isocyanic acid after evaporation of water in the urea solution. But, biuret and cyanuric acid which may cause deposit are sometimes generated by the chemical reactions without generating NH3. Spray behavior and chemical reaction of urea solution injected into the tail-pipe are complicated. The purpose of this study is to reveal the spray behavior and NH3 generation process in the tail-pipe, and to construct the model capable of predicting those accurately. In this report, the impingement spray behavior is clarified by scattered light method in high temperature flow field. Liquid film adhering to the wall and deposit generated after evaporation of water from the liquid film are photographed by the digital camera.
Technical Paper

Natural Frequency Analysis of Tire Vibration Using a Thin Cylindrical Shell Model

2015-06-15
2015-01-2198
Early studies on the tire vibration characteristics of road noise focused on radial modes of vibration because these modes are dominant in vertical spindle force. However, recent studies of Noise, Vibration and Harshness (NVH) prediction have suggested that tire modeling not only of radial modes, but also of lateral vibration, including lateral translational and lateral bending modes, affect interior noise. Thus, it is important to construct tire dynamic models with few degrees of freedom for whole-vehicle analysis of NVH performance. Existing tire dynamics model can't express tire lateral vibrations. This paper presents a new approach for tire vibration analysis below 200Hz, and a formula for tire natural frequencies. First, a tire dynamic model is developed based on the thin cylindrical shell theory. Kinetic and potential energies are derived. Mode shape function is also derived by the assumption of inextensility in the neutral of the tread ring.
Journal Article

Digging Trajectory Optimization by Soil Models and Dynamics Models of Excavator

2013-09-24
2013-01-2411
Researches for automated construction machinery have been conducted for labor-saving, improved work efficiency and worker's safety, where a tracking control function was proposed as one of the key control system strategies for highly automated productive hydraulic excavators. An optimized digging trajectory that assures as much soils scooped as possible and less energy consumption is critical for an automated hydraulic excavator to improve work efficiency. Simulation models that we used to seek an optimized digging trajectory in this study consist of soil models and front linkage models of a hydraulic excavator. We developed two types of soil models. One is called wedge models used to calculate reaction forces from soils acting on a bucket during digging operation, based on the earth pressure theory. The other is called Distinct Element Method (DEM) model used to analyze soil behaviors and estimate amounts of soils scooped and reaction forces quantitatively.
Technical Paper

Effects of Mixedness and Ignition Timings on PCCI Combustion with a Dual Fuel Operation

2011-08-30
2011-01-1768
A dual fuel operation with different reactivity fuels has the possibility of optimizing performance and emissions in premixed charge compression ignition engines by controlling the spatial concentration and distribution of both fuels. In the present study, n-heptane and i-octane were independently injected through two different injectors. In-cylinder pressure analysis and emissions measurement were performed in a compression ignition engine. Injection timings, fuel quantity ratio between the injections were changed for the two cases, in which one fuel was injected using a port fuel injection system while the other was directly injected into the cylinder, in order to drastically vary mixture distributions and ignition timings. In addition, an optical diagnostic was performed in a rapid compression and expansion machine to develop an understanding of the ignition processes of the two mixtures.
Technical Paper

Distribution of Vapor Concentration of Fuel Mixed with High Volatility Component and Low Volatility Component

2010-10-25
2010-01-2274
The premixed charge compression ignition (PCCI) combustion in a compression ignition (Cl) engine is one of countermeasures against the very much severe regulation for exhaust gas of engine out. The authors have been proposed to use the fuel mixed with high volatility component and low volatility component to actualize PCCI combustion. This kind of fuel injected forms a fine and lean spray by the flash boiling phenomena which depends on the pressure and the temperature. The role of the former fuel is to decrease in the generation of particulate matters (PM) and that of the latter one is to break out the ignition. Thus, it is very much significant to find the distribution of vapor concentration of both fuels in a spray. This paper describes both distributions in a single diesel spray by use of the technique of laser induced fluorescence (LIF) in a constant volume chamber with high temperature at high pressure as the fundamental research.
Technical Paper

Effect of Initial Residual Stress on Crack Initiation from Tiny Holes of Brake Discs for Motorcycles

2007-10-07
2007-01-3952
The purpose of this study is to clarify how the residual stress determined by the configuration of weight reduction holes affects the crack initiation in the brake discs for large motorcycles under the over loading condition. Two kinds of test samples of the one-piece type brake disc were used where the configuration of the weight reduction holes were different. The test result showed that the crack initiation life was significantly changed due to the configuration of weight reduction holes. The 3D FEM results of heat transfer and thermal stress analysis explained that the stress relaxation was dependent on the configuration of weight reduction holes of the disc because the initial thermal stress was directly determined by the simple stress distribution around each hole. This study confirmed that the configuration of weight reduction holes plays a decisive role in determining the design of the brake disc.
Technical Paper

Controlling PCCI Combustion with Mixed Fuel - Application of Flashing Spray to Early Injection

2007-04-16
2007-01-0624
A diesel engine operating in premixed charge compression ignition (PCCI) mode promises the reduction of engine-out emissions of NOx and particulate matter. A serious issue for PCCI operation with the early injection timing during the compression stroke is the difficulty of controlling the mixture formation process. In this study, a mixed fuel consisting of high volatility fuel and high ignitability one is applied in order to develop a control technique for the mixture preparation. In particular, we focuses on a flash boiling phenomenon of mixed fuel. For pure substance, the quality of flashing spray is dominated by the degree of superheat. In contrast, that of mixed fuel is affected much by low boiling point fuel.
Technical Paper

Spray and Combustion Characteristics of Reformulated Biodiesel with Mixing of Lower Boiling Point Fuel

2007-04-16
2007-01-0621
Authors propose the reformulation technique of physical properties of Biodiesel Fuel (BDF) by mixing lower boiling point fuels. In this study, waste cooking oil methyl ester (B100), which have been produced in Kyoto city, is used in behalf of BDF. N-Heptane (C7H16) and n-Dodecane (C12H26) are used as low and medium boiling point fuel. Mixed fuel of BDF with lower boiling point fuels have lighter quality as compared with neat BDF. This result is based on the chemical-thermo dynamical liquid-vapor equilibrium theory. This paper describes fundamental spray and combustion characteristics of mixed fuel of B100 with lower boiling point fuels as well as the reformulation technique. By mixing lower boiling point fuel, lighter quality fuels can be refined. Thus, mixed fuels have higher volatility and lower viscosity. Therefore, vaporization of mixed fuel spray is promoted and liquid phase penetration of mixed fuel shortens as compared with that of neat BDF.
Technical Paper

Effect of Octane Rating and Charge Stratification on Combustion and Operating Range with DI PCCI Operation

2007-01-23
2007-01-0053
A single cylinder engine has been run with direct-injection premixed charge compression ignition (PCCI) operation. The operation is fueled with primary reference fuels for a wide variety of injection timing and equivalence ratio to investigate the effect of charge stratification and octane rating on PCCI combustion. The test results showed that although the change of the injection timing can gain the high combustion efficiency for a wide range of equivalence ratio, the combustion phasing where the high combustion efficiency is accomplished is not varied only by changing the injection timings. Therefore, the only change of injection timings does not improve the thermal efficiency which is influenced by the combustion phasing. On the other hand, at the fixed compression ratio, inlet air temperature and so on, the octane rating is useful in altering the combustion phasing.
Technical Paper

A Fundamental Study on Ignition Characteristics of Two-Component Fuel in a Diesel Spray

2006-10-16
2006-01-3383
The authors have explored the potential of fuel to control spray and its combustion processes in a diesel engine. Fuel has some potential for low emission and high thermal efficiency because its volatility and ignitability are one of the ultimate performing factors of the engines. In present study, the ignition process of mixed fuel spray was investigated in a constant volume combustion vessel and in a rapid compression and expansion machine, The ignition delay based on the diagram of rate of the heat release, the imaging of natural flame emissions and the numerical simulation were carried out to clarify the effect of the physical and chemical properties of mixed fuel on ignition characteristics.
Technical Paper

Fundamental Study of Single Droplet and Droplets Array Combustion with Premixed Gas

2002-03-04
2002-01-0648
In the actual spray combustion fields, coupled combustion process should be occurred, between the pre-evaporate fuel component and remaining liquid droplets. Therefore it is insufficient to clarify the fundamental spray combustion mechanism with use of only droplet or only premixed mixture analyze method. In this study, the premixed mixture - droplets coupled combustion field was focused as a model of the actual spray combustion field. In the experiments, the effect of the flame pattern and the combustion rate constant by the interference between the droplets were clarified with the variation of fuels used by droplets. Besides, the effect of the premixed gas surrounding the droplets was clarified by the experiment on coupled combustion. The experiments were carried out under the normal gravity field and the micro gravity field to estimate the effect of convection in combustion field
Technical Paper

Experimental Analysis on Soot Formation Process In DI Diesel Combustion Chamber by Use of Optical Diagnostics

2002-03-04
2002-01-0893
Soot formation process inside the combustion chamber of an DI diesel engine is focused as a phenomenological basic scheme by using several optical diagnostics technique for the improvement of diesel exhaust emission. We have conducted the series of optical measurement research for the clarification of combustion field in an DI diesel engine. Then, this paper is a kind of review by adding the fuel vapor properties and particle image velocimetry (PIV) analysis with focusing the soot formation process. The experiments were carried out in a small sized high-speed DI diesel engine installed with an optical access view. The spray characteristics and its flow field in 2-D field were measured by laser sheet scattering (LIS) method and PIV scheme.
Technical Paper

Fundamental Research on Unsteady Pre-mixed Combustion in Non-Uniform Distribution of Fuel Concentration

2001-09-24
2001-01-3487
It is significant for understanding the phenomena in a stratified charge engine and an SI engine with direct injection system to carry out the fundamental research. The experiments were conducted in a constant volume chamber with atmospheric condition. The pre-mixed charge composed of ethylene and air was charged with various equivalence ratio, the second charge with the same composition was injected into the chamber, thereafter, the combustion started by a spark plug. The phenomena were analyzed by use of the experimental results of shadowgraph, [OH] natural emission, pressure history and NOx and UHC in the exhaust gas.
Technical Paper

The Effect of Fuel-Vapor Concentration on the Process of Initial Combustion and Soot Formation in a DI Diesel Engine Using LII and LIEF

2001-03-05
2001-01-1255
A phenomenological or empirical model based on experimental results obtained from various optical measurements is critical for the understanding of DI diesel combustion phenomena as well as for the improvement of its emission characteristics. Such a model could be realized by the application of advanced optical measurement, which is able to isolate a particular phenomenon amongst complicated physical and chemical interactions, to a DI diesel combustion field. The authors have conducted experimental studies to clarify the combustion characteristics of unsteady turbulent diffusion flames in relation to the soot formation and oxidation process in a small-sized DI diesel engine. In the present study, the effect of fuel vapor concentration on the process of early combustion and soot formation has been investigated using several optical measurements.
Technical Paper

Multicomponent Fuel Consideration for Spray Evaporation Field and Spray-Wall Interaction

2001-03-05
2001-01-1071
It is expected that the analysis of the evaporation process for multicomponent fuels such as actual fuels like gasoline and diesel gas oil could be performed to assess more accurately the mixture preparation field inside the cylinder of D.I.S.I engines and diesel engines. In this paper, we suggested the importance of this multicomponent fuel consideration relating to the mixture formation and combustion characteristics from the basis of their own fuel physical and chemical properties. Then, we introduce a treatment for the phase change of a multicomponent solution through the formation of two-phase regions with the basis of chemical-thermodymical liquid-vapor equilibrium. Next, we analyze the distillation properties of a multicomponent fuel as well as the evaporation process of a multicomponent single droplet by use of the chemical-thermodymical analysis.
Technical Paper

Detailed Chemical Kinetic Modeling of Diesel Spray Combustion with Oxygenated Fuels

2001-03-05
2001-01-1262
This paper confirms a structure for the soot formation process inside a burning diesel jet plume of oxygenated fuels. An explanation of how the soot formation process changes by the use of oxygenated fuel in comparison with that for using a conventional diesel fuel, and why oxygenated fuel drastically suppresses the soot formation has been derived from the chemical kinetic analysis. A detailed chemical kinetic mechanism, which is combined with various proposed chemical kinetic models including normal paraffinic hydrocarbon oxidation, oxygenated hydrocarbon oxidation, and poly-aromatic hydrocarbon (PAH) formation, was developed in present study. The calculated results are presented to elucidate the influence of fuel mixture composition and fuel structure, especially relating to oxygenated fuels, on PAH formation. The analysis also provides a new insight into the initial soot formation process in terms of the temperature range of PAH formation.
Technical Paper

Soot formation/oxidation and fuel-vapor concentration in a DI diesel engine using laser-sheet imaging method

2000-06-12
2000-05-0078
Four kinds of optical measurements were performed to investigate the process of soot formation and oxidation in a direct-injection (DI) diesel engine. Measurements were carried out in an optically accessible DI diesel engine that allows planar laser sheet for combustion diagnostics to enter the combustion chamber either horizontally or along the axis of the fuel jet. The temporal and spatial distribution of soot particles has been investigated using the laser- induced incandescence (LII) and high-speed direct photography. Fuel vapor concentration, which is directly linked to the soot formation process in diesel combustion, has been deduced from the images obtained by the measurements of laser shadowgraph and elastic Mie scattering. According to the experimental results, soot formation begins to occur near the injector nozzle in which a fuel-rich mixture is distributed with a homogeneous condition. LII signal is dominated by the fuel vapor concentration in initial combustion period.
Technical Paper

The structure analysis of diesel free spray with phase change~(Effect of viscosity change of vapor-phase fuel on the structure of diesel free spray)

2000-06-12
2000-05-0100
In this study, the purpose is placed in analysis the structure of diesel spray and, especially, making clear the mixture formation process in the evaporative diesel spray. The liquid fuel was injected from a single-hole nozzle (1/d = 1.0 mm/0.2 mm) into a constant-volume vessel possessing phenomena visualization under high pressure and temperature field. As for measurement method, in order to investigate liquid and vapor-phase of injected spray, exciplex fluorescence method was applied in the evaporative fuel spray. And the interested view region in injected spray is the downstream spray. For the minute investigation of spray flow, the liquid and vapor-phase region is taken with 35 mm still camera and CCD camera, respectively.
Technical Paper

Modeling and Measurement on Evaporation Process of Multicomponent Fuels

2000-03-06
2000-01-0280
In previous multi-dimensional modeling on spray dynamics and vapor formation, single component fuel with pure substance has been analyzed to assess the mixture formation. Then it should be expected that the evaporation process could be performed for the multicomponent fuel such as actual Gasoline and Diesel gas oil. In this study, vapor-liquid equilibrium prediction was conducted for multicomponent fuels such as 3 and 10 components mixed solution with ideal solution analysis and non-ideal solution analysis. And the computation of distillation characteristics was conducted for the steady state fuel condition fuel condition to understand the evaporation process. As a result, calculated distillation characteristics are consistent well with experiment results. And the evaporation process of a multicomponent droplet in the combustion chamber has been calculated with the variation of ambient pressure and temperature.
Technical Paper

Study on Thermo-plastic Deformation for One-Piece Brake Disks

1998-02-23
980593
Braking tests under overloading were carried out using large one-piece brake disks having eyebrow-shaped holes as decoration. When the number of braking cycles was more than five, permanent deflection of the disks was observed. When the number of braking cycles was less than six, no appreciable deflection occured. The experiment revealed that such deflection occurrs during the cooling process after the final braking cycle. The mechanism for this phenomenon is explained based on the deflection-time record in conjunction with the temperature distribution of disks and its variation with respect to time. The key for this phenomenon is yielding in tension at the bridges between holes. The deflection occurs due to elastic-plastic buckling caused by shrinkage of the flange. Numerical simulations were successfully conducted by using a general 3D FEM in consideration of geometrical and material non-linearities.
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