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Technical Paper

Research on Regenerative Braking Control Strategy under High Charge State Using Prescribed Performance Prediction Control

2022-10-28
2022-01-7041
To reduce the energy consumption level of electric vehicles, the working range of the regenerative braking system will gradually expand to the high state of charge of the battery. The time delay in the control signal transmission path of the high state of charge regenerative braking control process will affect the regenerative braking. At the same time, regenerative braking under a high state of charge puts forward higher requirements for the control accuracy of regenerative current. In the research of this paper, the motor model, battery model, and vehicle dynamics model are firstly established by using MATLAB/Simulink, and the dynamic relationship between regenerative current and regenerative braking torque is analyzed at the same time. Considering the system time delay, this paper proposes a high-charge regenerative braking control strategy (SPPC) that combines Smith prediction and prescribed performance control.
Technical Paper

Understanding Catalyst Overheating Protection (COP) as a Source of Post-TWC Ammonia Emissions from Petrol Vehicle

2022-08-30
2022-01-1032
TWC exposure to extreme temperature could result in irreversible damage or thermal failure. Thus, a strategy embedded in the engine control unit (ECU) called catalyst overheating protection (COP) will be activated to prevent TWC overheating. When COP is activated, the command air-fuel ratio will be enriched to cool the catalyst monolith down. Fuel enrichment has been proven a main prerequisite for ammonia formation in hot TWCs as a by-product of NOx reduction. Hence, COP events could theoretically be a source of post-catalyst ammonia from petrol vehicles, but this theory is yet to be confirmed in published literature. This paper validated this hypothesis using a self-programmed chassis-level test. The speed of the test vehicle was set to constant while the TWC temperature was raised stepwise until a COP event was activated.
Technical Paper

The Root-Cause Analysis of Engine Stall at Hot Ambient Resulted from Low Pressure Fuel Pump

2022-03-29
2022-01-0624
In case of all gasoline vehicles such as the passenger vehicle, heavy duty truck and light duty truck etc., a fuel pump is located inside the fuel tank and transfers the fuel to an engine for stable driving, however, engine stall can be occurred by low pressure fuel pump. The boiling temperature of gasoline fuel is very low, the initial boiling point is around 40°C so fuel can boil easily while driving and end boiling point is around 190°C. It boils sequentially depending on the temperature. It becomes the criteria to determine the amount of vapor released inside the fuel tank at high temperature. The main cause of engine stall at high temperature is rapid fuel boiling by increasing fuel temperature. This causes a lot of vapor. Such vapor flows into the fuel pump which leading to decrease the pump load and the current consumption of the fuel pump continuously. This ultimately results in engine stall.
Technical Paper

Speed Limiter Using Disturbance Observer

2021-04-06
2021-01-0102
This paper suggests disturbance observer which improves performance of speed limit assist control. The nonlinear disturbance observer was designed so that disturbance caused by parameter and load uncertainties is able to be estimated exponentially. With the contribution of the observer, feed-forward and integral controllers can be omitted while improving steady-state error elimination and overshoot reduction. The acceleration observer is also designed to reduce the effect of wheel slip and changing slope. The performance of the controllers has been verified not only on flat roads, but also on wave road and rapidly changing ramps.
Technical Paper

Comparative Research on Emission Characteristic and Combustion Characteristic of Gasoline Direct Injection and Port Fuel Injection for Free-Piston Linear Generator

2020-09-15
2020-01-2220
As a new type of energy, free-piston linear generator (FPLG) attracts more research on its stable operation and power performance, while less on its combustion and emission performance. So, in this paper, the emission characteristics of FPLG in two different modes are studied through a port fuel injection (PFI) mode which was verified by the experiment and a gasoline direct injection (GDI) mode. The results showed that: both the GDI mode and the PFI mode produced large amounts of nitrogen oxide (NOx) during the working process. But the GDI mode produced before the PFI mode and it produced nearly 2 times than the PFI mode. However, the formation rate of NOx in GDI mode is much lower than that in PFI mode. Meanwhile, in both modes, 90% of NOX was generated in the cylinder at the temperature higher than 1750K, and only about 10% of NOX was generated at a temperature lower than 1750K.
Technical Paper

Numerical Parametric Study of a Six-Stroke Gasoline Compression Ignition (GCI) Engine Combustion- Part II

2020-04-14
2020-01-0780
In order to extend the operability limit of the gasoline compression ignition (GCI) engine, as an avenue for low temperature combustion (LTC) regime, the effects of parametric variations of engine operating conditions on the performance of six-stroke GCI (6S-GCI) engine cycle are numerically investigated, using an in-house 3D CFD code coupled with high-fidelity physical sub-models along with the Chemkin library. The combustion and emissions were calculated using a skeletal chemical kinetics mechanism for a 14-component gasoline surrogate fuel. Authors’ previous study highlighted the effects of the variation of injection timing and split ratio on the overall performance of 6S-GCI engine and the unique mixing-controlled burning mode of the charge mixtures during the two additional strokes. As a continuing effort, the present study details the parametric studies of initial gas temperature, boost pressure, fuel injection pressure, compression ratio, and EGR ratio.
Technical Paper

Experimental and Kinetic Investigation of Pressure and Temperature Effects on Burning Characteristics of n-Heptane/Air/Hydrogen up to Near Lean Burn Limits

2020-04-14
2020-01-0343
Incomplete-combustion and misfire are the hurdles in internal combustion engines to run on ultra-lean mixture, whereas high thermal efficiency has been achieved at lean mixture. The burning characteristics of n-heptane with 0% and 30% hydrogen additions were studied at 393K-453K and 100kPa-300kPa up to near lean burn limits, λ=0.8-2.0. The flame appeared in spherical shape only by 37-mJ ignition energy (IE) at λ=0.8-1.5, while further lean mixture, ≥1.6, could be ignited only by 3000-mJ with the distorted flame shape. The flame buoyed in the mixture when burning velocity calculated by kinetic mechanism was equal or less than 19.83 cm/s at the initial conditions of λ=1.8, 393K and 100kPa. The thermal instability under impact of initial pressure and temperature was higher at lean mixture than at stoichiometric mixture.
Technical Paper

Controlling Strategy for the Performance and NOx Emissions of the Hydrogen Internal Combustion Engines with a Turbocharger

2020-04-14
2020-01-0256
Hydrogen fuel is a future energy to solve the problems of energy crisis and environmental pollution. Hydrogen internal combustion engines can combine the advantage of hydrogen without carbon pollution and the main basic structure of the traditional engines. However, the power of the port fuel injection hydrogen engines is smaller than the same volume gasoline engine because the hydrogen occupies the volume of the cylinder and reduces the air mass flow. The turbocharger can increase the power of hydrogen engines but also increase the NOx emission. Hence, a comprehensive controlling strategy to solve the contradiction of the power, BTE and NOx emission is important to improve the performance of hydrogen engines. This paper shows the controlling strategy for a four-stroke, 2.3L hydrogen engine with a turbocharger. The controlling strategy divides the operating conditions of the hydrogen engine into six parts according to the engine speeds and loads.
Technical Paper

Effect of n-Butanol Addition on Combustion and Emission Characteristics of HTL and Diesel Blends

2020-04-14
2020-01-0393
HTL is a kind of biodiesel converted from wet biowaste via hydrothermal liquefaction (HTL), which has drawn increasing attention in recent years due to its wide range of raw materials (algae, swine manure, and food processing waste). However, from the previous experiments done in a constant volume chamber, it was observed that the presence of 20% of HTL in the blend produced as much soot as pure diesel at in chamber environment oxygen ratio of 21%, and even more soot at low oxygen ratios. It was also observed that n-butanol addition could reduce the soot emission of diesel significantly under all tested conditions. In this work, the spray and combustion characteristics of HTL and diesel blends with n-butanol added were investigated in a constant volume chamber. The in-chamber temperature and oxygen ranged from 800 to 1200 K and 21% to 13%, respectively, covering both conventional and low-temperature combustion (LTC) regimes.
Technical Paper

Synergies of Cooled External EGR, Water Injection, Miller Valve Events and Cylinder Deactivation for the Improvement of Fuel Economy on a Turbocharged-GDI Engine; Part 2, Engine Testing

2019-04-02
2019-01-0242
As CO2 legislation tightens, the next generation of turbocharged gasoline engines must meet stricter emissions targets combined with increased fuel efficiency standards. Recent studies have shown that the following technologies offer significant improvements to the efficiency of turbocharged GDI engines: Miller Cycle via late intake valve closing (LIVC), low pressure loop cooled EGR (LPL EGR), port water injection (PWI), and cylinder deactivation (CDA). While these efficiency-improving technologies are individually well-understood, in this study we directly compare these technologies to each other on the same engine at a range of operating conditions and over a range of compression ratios (CR). The technologies tested are applied to a boosted and direct injected (DI) gasoline engine and evaluated both individually and combined.
Technical Paper

Synergies of Cooled External EGR, Water Injection, Miller Valve Events and Cylinder Deactivation for the Improvement of Fuel Economy on a Turbocharged-GDI Engine; Part 1, Engine Simulation

2019-04-02
2019-01-0245
As CO2 legislation tightens, the next generation of turbocharged gasoline engines must meet stricter emissions targets combined with increased fuel efficiency standards. Promising technologies under consideration are: Miller Cycle via late intake valve closing (LIVC), low pressure loop cooled exhaust gas recirculation (LPL EGR), port water injection (PWI), and cylinder deactivation (CDA). While these efficiency improving options are well-understood individually, in this study we directly compare them to each other on the same engine at a range of operating conditions and over a range of compression ratios (CR). For this purpose we undertake a comprehensive simulation of the above technology options using a GT-Power model of the engine with a kinetics based knock combustion sub-model to optimize the fuel efficiency, taking into account the total in-cylinder dilution effects, due to internal and external EGR, on the combustion.
Technical Paper

Influence of Key Section Parameters of Exhaust Port on Flow Capacity

2019-04-02
2019-01-0200
A three-dimensional model of a diesel engine exhaust port was established. The reliability of modeling method and the exhaust port model were verified by the steady-flow test, PIV test and pressure field test. Based on the exhaust port model, the influence of the key section parameters such as inlet area S1, throat area S2, and outlet area S3 on the flow capacity of the exhaust port was studied. The results show that, under different pressure difference and exhaust back pressure conditions, the mass flow rate increases first and then converges with the increase of the area ratio of outlet and inlet or the area ratio of throat and inlet. With the increase of the relative pressure difference, the optimal area ratio of outlet and inlet decreases and converges to 1.02, but the optimal area ratio of throat and inlet increases and converges to 1.13.
Technical Paper

Spray Characteristics of Gasoline-Ethanol Fuel Blends under Flash-Boiling Conditions

2019-04-02
2019-01-0297
The spray structure and vaporization processes of flash-boiling sprays in a constant volume chamber under a wide range of superheated conditions were experimentally investigated by a high speed imaging technique. The Engine Combustion Network’s Spray G injector was used. Four fuels including gasoline, ethanol, and gasoline-ethanol blends E30 and E50 were investigated. Spray penetration length and spray width were correlated to the degree of the superheated degree, which is the ratio of the ambient pressure to saturated vapor pressure (pa/ps). It is found that parameter pa/ps is critical in describing the spray transformation under flash-boiling conditions. Three distinct stages namely the slight flash-boiling, the transition flash-boiling, and the flare flash-boiling are identified to describe the transformation of spray structures.
Technical Paper

Combustion Characteristics in a Constant Volume Chamber of Diesel Blended with HTL

2019-04-02
2019-01-0578
There are a few different ways in which biofuels can be sourced, with the most popular coming from agricultural sources. An alternative approach is to utilize biowaste. An estimated 20 million dry tons of volatile organic compounds, or biowaste, is annually deposited in US municipal wastewaters. Most of this biowaste energy content is not recovered and, as a result, the biowaste could be a massive potential source of renewable energy. Biocrude diesel is converted from wet biowaste via hydrothermal liquefaction (HTL). Three types of feedstocks (algae, swine manure, and food processing waste) were converted into biocrude oil via HTL. From the previous experiments done in an AVL 5402 single-cylinder diesel engine, it was observed that the presence of 20% of HTL in the blend performed similarly during combustion to pure diesel. By studying these mixtures in a constant volume chamber, these observations could be compared to the results in the diesel engine.
Technical Paper

A Novel Dual Nonlinear Observer for Vehicle System Roll Behavior with Lateral and Vertical Coupling

2019-04-02
2019-01-0432
The study of vehicle coupling state estimation accuracy especially in observer-based vehicle chassis control for improving road handling and ride comfort is a challenging task for vehicle industry under various driving conditions. Due to a large amount of life safety arising from vehicle roll behavior, how to precisely acquire vehicle roll state and rapidly provide for the vehicle control system are of great concern. Simultaneously, uncertainty is unavoidable for various aspects of a vehicle system, e.g., varying sprung mass, moment of inertia and position of the center of gravity. To deal with the above issues, a novel dual observer approach, which combines adaptive Unscented Kalman Filter (AUKF) and Takagi-Sugeno (T-S), is proposed in this paper. A full-car nonlinear model is first established to describe vehicle lateral and vertical coupling roll behavior under various road excitation.
Technical Paper

Prediction of In-Cylinder Pressure for Light-Duty Diesel Engines

2019-04-02
2019-01-0943
In recent years, emission regulations have been getting increasingly strict. In the development of engines that comply with these regulations, in-cylinder pressure plays a fundamental role, as it is necessary to analyze combustion characteristics and control combustion-related parameters. The analysis of in-cylinder pressure data enables the modelling of exhaust emissions in which characteristic temperature can be derived from the in-cylinder pressure, and the pressure can be used for other investigations, such as optimizing efficiency and emissions through controlling combustion. Therefore, a piezoelectric pressure sensor to measure in-cylinder pressure is an essential element in the engine research field. However, it is difficult to practice the installation of this pressure sensor on all engines and on-road vehicles owing to cost issues.
Technical Paper

In-Gear Slip Control Strategy of Dry-Clutch Systems Using a Sliding Mode Control

2019-04-02
2019-01-1305
This paper proposes a clutch control strategy during in-gear driving situations for Dual Clutch Transmissions (DCTs). The clutch is intentionally controlled to make small amount of a slip to identify the torque transfer capacity. The control objective of this phase is to ensure the clutch slip fairly remaining the specified value. To achieve this, the micro-slip controller is designed based on sliding mode control theory. Experimental verifications performed on onboard control system of the DCT equipped vehicle demonstrate that the proposed controller good tracking performance of the desired slip speed.
Technical Paper

Influence of Intake Valve Lift on Flow Capacity of Intake Port

2019-04-02
2019-01-0223
A three-dimensional model of a diesel engine intake port was established and was verified by steady-flow test. Based on this model, the influence of intake valve lift on the flow capacity of intake port was studied and a design method of maximum valve lift was put forward. The results show that, under different intake pressure and relative pressure difference conditions, the discharge coefficient increases first and then converges with the increase of valve lift. Under the same valve lift condition, with the increase of relative pressure difference, the discharge coefficient decreases slightly in subsonic state and decreases sharply from subsonic state to supersonic state, but the mass flow rate increases slightly. The optimum ratio of valve lift and valve seat diameter is related to relative pressure difference, it increases first and then keeps constant with the increase of relative pressure difference.
Technical Paper

Response Decoupling Method in Mount Design with Emphasis on Transient Load Conditions

2019-01-18
2018-01-5046
This research examined the focused design, elastic design, energy decoupling, and torque roll axis (TRA) decoupling methods for mount optimization design. Requiring some assumptions, these methods are invalid for some load conditions and constraints. The linearity assumption is advantageous and simplifies both design and optimization analysis, facilitating engineering applications. However, the linearity is rarely seen in real-world applications, and there is no practical method to directly measure the reaction forces in the three locally orthogonal directions, preventing validation of existing methods by experimental results. For nonlinear system identification, there are additional challenges such as unobservable internal variables and the uncertainty of measured data.
Technical Paper

Incorporation of Friction Material Surface Inhomogeneity in Complex Eigenvalue Analysis to Improve the Accuracy of Brake Squeal Analysis

2018-10-05
2018-01-1873
The sliding surface of the brake friction material is not uniform but composed of random contact plateaus with a broad pressure distribution, which are known to closely related to the triggering mechanism of friction induced noise and vibrations. The non-uniform contact plateaus are attributed to the various ingredients in the friction material with a broad range of physical properties and morphology and the size and stiffness of the plateau play crucial roles in determining the friction instability. The incorporation of friction surface inhomogeneity is, therefore, crucial and has to be counted to improve the accuracy of the numerical calculation to simulate brake noise. In this study, the heterogeneous nature of the friction material surface was employed in the simulation to improve the correlation between numerical simulations and experimental results.
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