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Significant efforts have been made in internal combustion engine development to meet the most restrictive emission regulations. Analysis of in-cylinder pressure-time history is one of the most powerful tools to address combustion chamber design and engine calibration. This analysis provides information about load, knock occurrence and intensity, combustion phasing, combustion duration, shape of heat release rate curve and mass fraction burned. Aiming at an efficient real-time monitoring of combustion and engine performance, a processing framework was proposed. The proposed framework seeks to balance parameters accuracy with computational cost. For this, the number of points used on each parameter calculation is reduced by splitting the processing into two paths of data detailing and partitioning. Also, to reduce additional expenses with supplementary hardware, thermodynamics methods were applied to use only the in-cylinder pressure data.

Stringent emission legislations have pushed engine operation to borderline knock. Knocking combustion limits engine efficiency, putting a threshold in carbon emission reduction that impairs further decarbonization of the transport sector. In this way, online knock monitoring is very important during engine development and calibration to allow operation with higher efficiency levels. Commonly, knock detection methods require complex calculations with high computational cost. Furthermore, these methods normally need previous calibration of a threshold value for each specific engine to indicate the knock limit, requiring important engineering resources and time. Hence, this paper proposes a novel methodology for knock detection that is simple, does not require prior calibration and can be used for sensorless knock detection. The method is applied by relating the crank angle of maximum pressure rise rate (AMPRR) with the angle of 50% of fuel mass burned (CA50), the so-called G Index (GI).

The passenger car automakers are always competing to excel in vehicle characteristics related to passenger comfort and driveability aspects. The engine calibration is a theoretical and experimental procedure with the intention to extract maximum efficiency from the engine and guarantee satisfactory levels of driving for both conventional and racing cars. This paper describes the calibration procedure of a Formula SAE race car engine. The engine was a four cylinder 600 cm3 four-strokes with modified intake and exhaust systems, controlled by an engine control unit (Motec M800 ECU). These engines present optimized characteristics for high speed, in exchange for some combustion degradation in some specific operating conditions at low speed that may impair vehicle driveability. Therefore, good tip-in reaction and the progression of the torque delivery are fundamental criteria to increase the vehicle performance, specially, to those submitted to short acceleration distances.

Several motorsport competitions impose restrictions on intake systems to limit maximum engine power. Since the restriction interferes with the efficiency of the intake system as a whole, it is necessary to study ways to minimize the negative effect of changes in engine performance. In practice, the regulation imposes restrictions to the inlet air which motivates the search for the minimum pressure loss in the restrictor while maintaining an equal volumetric efficiency between the cylinders. This way, it is necessary to tune the duct lengths and diameters, and plenum volume to obtain the maximum volumetric efficiency in the most required speeds. Formula SAE competition imposes an intake system restriction of 20 mm or 19 mm diameter (for gasoline or ethanol fueled engines, respectively). Thus, to reduce pressure loss in the imposed restriction orifice, a system with a convergent divergent duct forming a venturi tube was used.

Low cost ethanol with high levels of hydrations is a fuel that can be easily produced and that offers the potential to replace fossil fuels and contribute to reduce greenhouse gas emissions. However, it shows several ignition challenges depending on the hydration level, ambient temperature compression ratio and other engine-specific aspects. Advanced combustion concepts such as homogeneous charge compression ignition (HCCI) have shown to be very tolerant to the water content in the fuel due to their non-flame propagating nature. Moreover, HCCI tends to increase engine efficiency while reducing oxides of nitrogen (NOx) emissions. In this sense, the present research demonstrates the operation of a 3-cylinder power generator engine in which two cylinders operate on conventional diesel combustion (CDC) and provide recycled exhaust gas (EGR) for the last cylinder running on wet ethanol HCCI combustion.

Global warming and pollutant emission concerns have been driving research towards cleaner and environmentally friendly fuels. Like ethanol, butanol is a promising biofuel with characteristics such as higher calorific value and lower latent heat of vaporization. Due to its similar properties to those of gasoline, butanol stands as a potential gasoline surrogate. Butanol can be produced from through the ABE (acetone–butanol–ethanol) fermentation process, which uses bacterial fermentation to produce acetone, n-Butanol, and ethanol from carbohydrates such as starch and glucose. This work presents the experimental results of a single-cylinder spark ignition research engine equipped with port fuel injection. Several compression ratios were compared via spacer rings. Fuels as n-butanol, hydrous ethanol (E95W05) and their blends were evaluated in comparison to primary reverence fuel (isooctane).

Ethanol with high levels of hydration is a low cost fuel that offers the potential to replace fossil fuels and contribute to lower carbon dioxide (CO2) emissions. However, it presents several ignition challenges depending on the hydration level and ambient temperature. Advanced combustion concepts such as homogeneous charge compression ignition (HCCI) have shown to be very tolerant to the water content in the fuel due to their non-flame propagating nature. Moreover, HCCI tends to increase engine efficiency while reducing oxides of nitrogen (NOx) emissions. In this sense, the present research demonstrates the operation of a 3-cylinder power generator engine in which two cylinders operate on conventional diesel combustion (CDC) and provide recycled exhaust gas (EGR) for the last cylinder running on wet ethanol HCCI combustion. At low engine loads the cylinders operating on CDC provide high oxygen content EGR for the dedicated HCCI cylinder.

Wet ethanol is a low cost renewable fuel which often shows challenging ignition in spark-ignited engines. This can be tackled by using non-flame propagating combustion modes like HCCI. This paper shows experimental results of a diesel fueled generator set which recovers exhaust heat from one of the diesel cylinders to promote HCCI of ethanol on other cylinders. Experimental tests provided results of heat release, energy efficiency and a thorough combustion analysis that demonstrate the possibility of this concept which requires minimal changes on the original engine, making possible to retrofit existing units. A three-cylinder four-stroke engine originally fueled with diesel was used. The diesel injection system in one of the cylinders was replaced by an ethanol electronic fuel injection. Inlet heat for achieving HCCI was provided by complete exhaust recycling from one of the diesel cylinders. Stable HCCI combustion was achieved in the ethanol cylinder.

Concerns about global warming, pollutant emissions and energy security have driven research towards cleaner and more environmentally friendly fuels. In the same way as ethanol, butanol is a promising biofuel but with different characteristics such as higher calorific value and lower latent heat of vaporization. It has similar properties to those of gasoline, which makes it a potential surrogate for this fossil fuel. Therefore, the present study proposes a comparison among four different fuels i.e. n-butanol, n-butanol and ethanol blend (B73E27), gasoline and ethanol blend (G73E27), and hydrous ethanol. A single cylinder naturally aspirated research engine with port fuel injection was employed. Engine performance was experimentally evaluated and combustion parameters were determined through reverse calculation based on acquired intake, exhaust and in-cylinder pressure on GT-Power.

Formula SAE racing engines must provide high output with maximum fuel efficiency despite the air restriction imposed by the rules. Throttle response and engine load control are very important due to the track characteristics with a few straights zones and many curves. In-cylinder pressure cyclic variations harm vehicle control and increase fuel consumption, due to the torque fluctuations. In order to reduce fuel consumption and improve vehicle drivability, engine calibration having the in-cylinder as a feedback parameter is an essential procedure and will be the focus of this paper. Test bench data with combustion analysis will be performed, using the COVIMEP as a combustion stability index. Tests were carried out on a motorcycle engine modified to run under the Formula SAE competition rules.

The two-zone models are seen as interesting tools for engine simulation. The two-zones, spatially homogeneous, are set during the combustion process. Such models take into account an interface of infinitesimal thickness for the separation between zones. The success of this simulation approach depends on the accuracy of the heat transfer model. Models of heat transfer, in turn, aim to obtain the heat transfer coefficient from the combustion gases in contact with the cylinder walls. Several heat transfer correlations from the literature can be used to obtain the heat transfer coefficient. Eichelberg correlation, which consider natural convection of the combustion gases, along with Woschni, Hohenberg, Sitkei and Annand correlations, which consider forced convection of those gases, were compared in search for the best fit to the experimental data.

Zero-dimensional zonal models are seen as interesting tools for engine simulation due to their simplicity and yet accuracy in fitting or predicting experimental data. For combustion, a common model is a dual zone model, in which two-zones, spatially homogeneous, are set during the combustion process. Such model take into account an interface of infinitesimal thickness for the separation between zones. The success of this simulation approach depends on the accuracy of the heat transfer model. These models aim to obtain the heat transfer coefficient from the combustion gases in contact with the cylinder walls. Several heat transfer correlations from the literature can be used to obtain the heat transfer coefficient.