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Technical Paper

Do Drivers Pay Attention during Highway-Based Automated Lane Changes while Operating under Hands-Free Partially Automated Driving?

2024-04-09
2024-01-2396
This study assessed a driver’s ability to safely manage Super Cruise lane changes, both driver commanded (Lane Change on Demand, LCoD) and system triggered Automatic Lane Changes (ALC). Data was gathered under naturalistic conditions on public roads in the Washington, D.C. area with 12 drivers each of whom were provided with a Super Cruise equipped study vehicle over a 10-day exposure period. Drivers were shown how to operate Super Cruise (e.g., system displays, how to activate and disengage, etc.) and provided opportunities to initiate and experience commanded lane changes (LCoD), including how to override the system. Overall, drivers experienced 698 attempted Super Cruise lane changes, 510 Automatic and 188 commanded LCoD lane changes with drivers experiencing an average of 43 Automatic lane changes and 16 LCoD lane changes.
Technical Paper

Method of Improving Slam Durability Fatigue of Vehicle Liftgate Subsystem for Fast-Track Vehicle Development Cycle

2024-01-16
2024-26-0302
With reference to present literature, most OEMs are working on reducing product development time by around ~20%, through seamless integration of digital ecosystem and focusing on dynamic customer needs. The Systems Engineering approach focuses on functions & systems rather than components. In this approach, designers (Computer Aided Design) / analysts (Computer Aided Engineering) need to understand program requirements early to enable seamless integration. This approach also reduces the number of iterative loops between cross functions thereby reducing the development cycle time. In this paper, we have attempted to tackle a common challenge faced by Closures (Liftgate) engineering: meeting slam durability fatigue life while replicating customer normal and abusive closing behavior.
Technical Paper

Static Seat Comfort CAE DOE Variation Study to Understand the Impact of Seating Adjustment and Occupant Posture on Seat Pressure Distribution

2024-01-16
2024-26-0287
The automotive seat has undergone significant advancements in technology due to changing customer demands, levels of autonomy and vehicle regulations. These advancements have presented both opportunities and challenges in creating a pleasant experience for customers by ensuring optimal seat comfort and a joyful human experience. Seats are always being built to accommodate different percentiles of occupant comfort requirements; original equipment manufacturers come up with various seating adjustment features. However, there is considerable variation among each percentile of occupants in how they utilize these features to achieve a comfortable seating position based on their unique preferences and circumstances. Additionally, there are variations in occupant postures due to the ways people have adapted their driving habits or styles when it comes to the way they sit.
Technical Paper

Application of the Design of Experiments to Study the Sensitivity and Contribution of a Seat Back Bladder Bolster on Occupant Lateral Support Performance

2024-01-16
2024-26-0303
Automotive seat comfort systems provide occupants with a choice to adjust the seat to individual preference, enhancing the customized comfort feel. Seat comfort systems such as massager, lumbar support bladders, seat cushion bolster bladders and seat back bolster bladders are increasingly adopted in automotive seats as customer demand for customizable seats is on the rise. Development of seat comfort systems is mainly driven by Tier 1 suppliers to an automotive original equipment manufacturer (OEM). The Automotive OEM must wait until the final seat prototype is ready with all the seat comfort systems packaged to evaluate the seat comfort performance. Computer Aided Engineering (CAE) Tools like CASIMIR provide detail dummies representing humans with tissues and muscles, allowing occupant seat comfort to be predicted virtually.
Technical Paper

GRC-Net: Fusing GAT-Based 4D Radar and Camera for 3D Object Detection

2023-12-31
2023-01-7088
The fusion of multi-modal perception in autonomous driving plays a pivotal role in vehicle behavior decision-making. However, much of the previous research has predominantly focused on the fusion of Lidar and cameras. Although Lidar offers an ample supply of point cloud data, its high cost and the substantial volume of point cloud data can lead to computational delays. Consequently, investigating perception fusion under the context of 4D millimeter-wave radar is of paramount importance for cost reduction and enhanced safety. Nevertheless, 4D millimeter-wave radar faces challenges including sparse point clouds, limited information content, and a lack of fusion strategies. In this paper, we introduce, for the first time, an approach that leverages Graph Neural Networks to assist in expressing features from 4D millimeter-wave radar point clouds. This approach effectively extracts unstructured point cloud features, addressing the loss of object detection due to sparsity.
Technical Paper

Hollow Shaft Liquid Cooling Method for Performance Improvement of Permanent Magnet Synchronous Motors Used in Electric Vehicles

2023-09-22
2023-01-5067
Operating condition of rotor embedded magnet materials for permanent magnet synchronous motor (PMSM) critically affect electric vehicle (EV) range and dynamic characteristics. The rotor liquid cooling technique has a deep influence on PMSM performance improvement, and begin to be studied and applied increasingly in EV field. Here, the fluid, thermal, and electromagnetic characteristics of motor with and without hollow-shaft cooling are researched comprehensively based on 100 kW PMSM with housing water jacket (HWJ) and hollow-shaft rotor water jacket (SWJ). The solid models are constructed considering temperature-dependent power loss and anisotropic thermal conductivity. After the fluid models are set up by using Reynolds stress model (RSM), conjugate heat transfer is conducted through computational fluid dynamics (CFD) simulation, and is verified by real PMSM test bench experiments.
Technical Paper

Development of Hardware-in-Loop Simulation Platform for Extended Range Hybrid Vehicle Control Unit

2022-10-28
2022-01-7060
Due to the extended range hybrid vehicle powertrain system having multivariable and non-linear characters, this paper proposed a real-time simulation development platform scheme based on model design. First, a segmented energy management strategy (thermostat + power following) was proposed, which aims to improve the engine operation efficiency and reduce the losses during both charging and discharging. Second, the offline simulation model of the extended range hybrid vehicle powertrain system is established, which can realize the control function and meet the requirements of the real vehicle. Third, the hardware in the loop simulation platform of the vehicle controller is established, and the vehicle control program can run correctly in the real-time controller. The test of the offline simulation by Matlab/Simulink and the controller’s hardware in the loop (HIL) test are completed.
Technical Paper

Research on Regenerative Braking Control Strategy under High Charge State Using Prescribed Performance Prediction Control

2022-10-28
2022-01-7041
To reduce the energy consumption level of electric vehicles, the working range of the regenerative braking system will gradually expand to the high state of charge of the battery. The time delay in the control signal transmission path of the high state of charge regenerative braking control process will affect the regenerative braking. At the same time, regenerative braking under a high state of charge puts forward higher requirements for the control accuracy of regenerative current. In the research of this paper, the motor model, battery model, and vehicle dynamics model are firstly established by using MATLAB/Simulink, and the dynamic relationship between regenerative current and regenerative braking torque is analyzed at the same time. Considering the system time delay, this paper proposes a high-charge regenerative braking control strategy (SPPC) that combines Smith prediction and prescribed performance control.
Technical Paper

Understanding Catalyst Overheating Protection (COP) as a Source of Post-TWC Ammonia Emissions from Petrol Vehicle

2022-08-30
2022-01-1032
TWC exposure to extreme temperature could result in irreversible damage or thermal failure. Thus, a strategy embedded in the engine control unit (ECU) called catalyst overheating protection (COP) will be activated to prevent TWC overheating. When COP is activated, the command air-fuel ratio will be enriched to cool the catalyst monolith down. Fuel enrichment has been proven a main prerequisite for ammonia formation in hot TWCs as a by-product of NOx reduction. Hence, COP events could theoretically be a source of post-catalyst ammonia from petrol vehicles, but this theory is yet to be confirmed in published literature. This paper validated this hypothesis using a self-programmed chassis-level test. The speed of the test vehicle was set to constant while the TWC temperature was raised stepwise until a COP event was activated.
Technical Paper

Computer-Aided Engineering Modeling and Automation on High-Performance Computing

2022-06-27
2022-01-5051
The computer-aided engineering (CAE) automation study requires a large disk space and a premium processor. If all finite element (FE) models run locally, it may crash the local machine, and if the FE model runs on high-performance computing (HPC), transferring data from the server to the local machine to do the optimization may cause latency issues. This automation study provides a unique road map to optimize the design by working efficiently using the initial setup on the local machine, running an analysis of a large number of FE models on HPC, and performing optimization on the server. CAE Automation process has been demonstrated using a case study on a driveline component, crush spacer. Crush spacer is a very critical engineering design because, first, it provides the minimum required preload to the bearing inner races to keep them in position and, second, it endures a number of duty cycles.
Technical Paper

Effects of Structure and System Parameters on Fuel Leakage Characteristics of Precision Coupling Components in Fuel Injector for Modern Diesel Engine

2022-05-11
2022-01-5028
Increasing rail pressure is the development trend of high-pressure common rail system. When the rail pressure reaches ultrahigh range, fuel leakage of precision coupling components could have a significant impact on system performance. In order to investigate the effects of system and structure parameters on the leakage characteristics of precision coupling components, guide the design of ultrahigh-pressure common rail system, simulations were carried out. Variation of fuel leakage were studied with different structure and system parameters. A three-dimensional model of oil film with eccentric was developed to simulate eccentric between two parts of coupling component. The leakage in control valve component increases with common rail pressure; however, there is no obvious change in leakage of control piston component with rail pressure.
Technical Paper

A Comparative Study of Recurrent Neural Network Architectures for Battery Voltage Prediction

2021-09-21
2021-01-1252
Electrification is the well-accepted solution to address carbon emissions and modernize vehicle controls. Batteries play a critical in the journey of electrification and modernization with battery voltage prediction as the foundation for safe and efficient operation. Due to its strong dependency on prior information, battery voltage was estimated with recurrent neural network methods in the recent literatures exploring a variety of deep learning techniques to estimate battery behaviors. In these studies, standard recurrent neural networks, gated recurrent units, and long-short term memory are popular neural network architectures under review. However, in most cases, each neural network architecture is individually assessed and therefore the knowledge about comparative study among three neural network architecture is limited. In addition, many literatures only studied either the dynamic voltage response or the voltage relaxation.
Technical Paper

Effects of Control Valve Structure Parameters on the Flow Characteristics of Oil Drainage Progress of Electronic Unit Pump for Diesel Engine

2021-05-17
2021-01-5048
In the present paper, a three-dimensional (3D) internal flow field model of an electronic unit pump (EUP) fuel system oil drainage progress was established, including solenoid valve model, control valve model, high-pressure oil passage, and the plunger cavity model. From the microscopic point of view, the flow characteristics, such as pressure, velocity, and turbulence kinetic energy, are analyzed by using Fluent. This paper uses the combination of one-dimensional (1D) software AMESim and 3D software Fluent to achieve the purpose. The pressure curve of the high-pressure pipe is extracted from the control valve module of the 1D EUP fuel system model, and the velocity curve of the plunger movement is extracted from the plunger pump module. The two sets of curves are dynamically linked to the flow field calculation with a User-Defined Function (UDF), and the flow field change of the single pump fuel system control valve is calculated by Fluent.
Technical Paper

Research on Performance of Pulsed Twin-Fluid Injector and Its Application on a Spark Ignition UAV Engine

2021-04-06
2021-01-0651
The principal objective of the present work is to investigate the fundamental characteristics of a commercially available outwardly opening twin-fluid injector, which utilizes air-assisted atomization principle to attain pulse-type injection of fuel-air mixture. The electromagnetic characteristics of this injector were simulated and the effects of dominating parameters on the electromagnetic force to drive injector were ascertained. On that basis, this paper elaborates on the fundamental characteristics of air-assisted spray using gasoline and kerosene with the employment of two types of optical testing techniques. The spray morphological evolution under varied fuel injection durations and ambient pressures were captured with high-speed shadowgraph thus the corresponding external macroscopic characteristics were obtained and further compared. Spray droplet velocity and diameter at fixed monitoring location were measured by using PDPA (Phase Doppler Particle Analyzer).
Technical Paper

Research on Manual Transmission Rattle Noise Experiment Technique

2021-04-06
2021-01-0702
Gear rattle noise is one of the important characteristics of manual and dual-clutch transmission,it is generated by the impact of unloaded meshing gear pairs in the transmission due to engine torsional vibration. Based on a front-drive manual transmission and a five dynos drivetrain NVH test bench with high-speed sine wave generator function, this paper designs an experimental program suitable for transmission rattle noise. By driving dynamometer to simulate the torque fluctuation of real engine, the main research is to study the characteristics of the transmission rattle noise under different excitation amplitudes and different excitation frequencies, and the sensitivity of rattle noise under different gears, different oil temperatures, different excitation amplitudes and excitation frequencies is analyzed. Finally, the transmission maps of rattle noise in different gears can be obtained.
Technical Paper

Static Targets Recognition and Tracking Based on Millimeter Wave Radar

2020-12-30
2020-01-5132
Due to the poor ability of millimeter wave radar in recognizing distant static objects, target loss and incomplete information will occur when it recognizes the static target in front, thus increasing the false alarm rate and missing alarm rate of the radar-dependent driving assistant system, which will reduce the driving safety and the acceptability of the assistant system. Aiming at the radar's poor ability to recognize static targets, this paper uses a model based on machine learning algorithm to recognize and track targets. The radar signals are collected and processed in different conditions, and the results show that the radar has a poor recognition effect when the distance is more than 100 meters and the speed is more than 19m/s.
Technical Paper

Experimental Study of Propagation Characteristics of Propane Triple Flame Base Front in Coflow

2020-10-21
2020-01-5104
As a typical partially premixed flame, a Triple Flame widely exists in internal combustion engines. In this study, experiments were carried out on a propane triple flame. The base propagation characteristics of the attaching flame and the lifted-off flame of a propane triple flame under the condition of coflow were investigated. The base height, base width, and geometric structure of the triple flame were analyzed. The results showed that a higher coflow equivalence ratio is more beneficial in shortening the flame attaching time, and the increase in mainstream velocity interferes with the combustion of the mixture of the upstream flow field. In addition, the entrainment mixing of the fuel and ambient air increases the downstream combustible range, thus increasing the flame base width. For lifted-off flame, an increase in the mainstream equivalence ratio decreases the local radial combustible range of the flame base front position, thus decreasing the base width.
Technical Paper

Comparative Research on Emission Characteristic and Combustion Characteristic of Gasoline Direct Injection and Port Fuel Injection for Free-Piston Linear Generator

2020-09-15
2020-01-2220
As a new type of energy, free-piston linear generator (FPLG) attracts more research on its stable operation and power performance, while less on its combustion and emission performance. So, in this paper, the emission characteristics of FPLG in two different modes are studied through a port fuel injection (PFI) mode which was verified by the experiment and a gasoline direct injection (GDI) mode. The results showed that: both the GDI mode and the PFI mode produced large amounts of nitrogen oxide (NOx) during the working process. But the GDI mode produced before the PFI mode and it produced nearly 2 times than the PFI mode. However, the formation rate of NOx in GDI mode is much lower than that in PFI mode. Meanwhile, in both modes, 90% of NOX was generated in the cylinder at the temperature higher than 1750K, and only about 10% of NOX was generated at a temperature lower than 1750K.
Technical Paper

Research on the Flame Structure Characteristics of Methane/Air Turbulent Premixed Flame

2020-09-11
2020-01-5075
Experiments of the methane/air turbulent premixed combustion under different turbulence intensities are conducted in a constant combustion bomb to investigate the effect of turbulence intensity on the flame structure characteristics. Fourier transform is adopted to extract detailed information of disturbance acting on the flame front of the methane/air turbulent premixed flame. The results indicate that the fluctuation radius presented an increasing trend as a whole with the development of the flame, and the flame stretch rate gradually decreases. With the increase of turbulence intensity, the disturbance of the flame front increases obviously, which makes the structure of the flame front more complex, and the correlation coefficient of the flame at the same radius decreases gradually.
Technical Paper

Simulation Study on the Process of Pressure Wave Propagation for High-Pressure Common Rail Diesel Engine

2020-06-03
2020-01-5057
In this paper, pressure fluctuation in a high-pressure common rail system has been investigated through numerical simulation method. By establishing a three-dimensional (3D) model and one-dimensional (1D) simulation model of a high-pressure common rail system validated by the experiment, three essential parameters (needle lift, injection pulse width, and the pressure in common rail) of the common rail system were investigated, and their effects on pressure waves’ characteristics were evaluated with a 1D model. Combined with the results of the 3D simulation, the pressure wave generation, propagation, and fuel flow vector in high-pressure pipelines are studied. The results illustrated how each geometric parameter affects the pressure fluctuations. The pressure waves mainly include the expansion wave generated by the fuel injector spray and the compression wave generated during the fuel supply, and the pressure waves are reflected and superimposed in the process of propagation.
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