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Journal Article

Performance of Isolated UAV Rotors at Low Reynolds Number

2020-03-10
2020-01-0046
Vertical takeoff and landing vehicle platforms with many small rotors are gaining importance for small UAVs as well as distributed electric propulsion for larger vehicles. To predict vehicle performance, it must be possible to gauge interaction effects. These rotors operate in the less-known regime of low Reynolds number, with different blade geometry. As a first step, two identical commercial UAV rotors from a flight test program are studied in isolation, experimentally and computationally. Load measurements were performed in Georgia Tech’s 2.13 m × 2.74 m wind tunnel. Simulations were done using the RotCFD solver which uses a Navier-Stokes wake computation along with rotor-disc loads calculation using low-Reynolds number blade section data. It is found that in hover, small rotors available in the market vary noticeably in performance at low rotor speeds, the data converging at higher RPM and Reynolds number.
Journal Article

Experimental and Computational Investigation of Subcritical Near-Nozzle Spray Structure and Primary Atomization in the Engine Combustion Network Spray D

2018-04-03
2018-01-0277
In order to improve understanding of the primary atomization process for diesel-like sprays, a collaborative experimental and computational study was focused on the near-nozzle spray structure for the Engine Combustion Network (ECN) Spray D single-hole injector. These results were presented at the 5th Workshop of the ECN in Detroit, Michigan. Application of x-ray diagnostics to the Spray D standard cold condition enabled quantification of distributions of mass, phase interfacial area, and droplet size in the near-nozzle region from 0.1 to 14 mm from the nozzle exit. Using these data, several modeling frameworks, from Lagrangian-Eulerian to Eulerian-Eulerian and from Reynolds-Averaged Navier-Stokes (RANS) to Direct Numerical Simulation (DNS), were assessed in their ability to capture and explain experimentally observed spray details. Due to its computational efficiency, the Lagrangian-Eulerian approach was able to provide spray predictions across a broad range of conditions.
Journal Article

Time-Varying Loads of Co-Axial Rotor Blade Crossings

2017-09-19
2017-01-2024
The blade crossing event of a coaxial counter-rotating rotor is a potential source of noise and impulsive blade loads. Blade crossings occur many times during each rotor revolution. In previous research by the authors, this phenomenon was analyzed by simulating two airfoils passing each other at specified speeds and vertical separation distances, using the compressible Navier-Stokes solver OVERFLOW. The simulations explored mutual aerodynamic interactions associated with thickness, circulation, and compressibility effects. Results revealed the complex nature of the aerodynamic impulses generated by upper/lower airfoil interactions. In this paper, the coaxial rotor system is simulated using two trains of airfoils, vertically offset, and traveling in opposite directions. The simulation represents multiple blade crossings in a rotor revolution by specifying horizontal distances between each airfoil in the train based on the circumferential distance between blade tips.
Technical Paper

The Flying Carpet: Aerodynamic High-Altitude Solar Reflector Design Study

2017-09-19
2017-01-2026
Our concept studies indicate that a set of reflectors floated in the upper atmosphere can efficiently reduce radiant forcing into the atmosphere. The cost of reducing the radiant forcing sufficiently to reverse the current rate of Global Warming, is well within reach of global financial resources. This paper summarizes the overall concept and focuses on one of the reflector concepts, the Flying Carpet. The basic element of this reflector array is a rigidized reflector sheet towed behind and above a solar-powered, distributed electric-propelled flying wing. The vehicle rises above 30,480 m (100,000 ft) in the daytime by solar power. At night, the very low wing loading of the sheets enables the system to stay well above the controlled airspace ceiling of 18,288 m (60,000 ft). The concept study results are summarized before going into technical issues in implementation. Flag instability is studied in initial wind tunnel experiments.
Technical Paper

Aerodynamic Loads on Arbitrary Configurations: Measurements, Computations and Geometric Modeling

2017-09-19
2017-01-2162
This paper brings together three special aspects of bluff-body aeromechanics. Experiments using our Continuous Rotation method have developed a knowledge base on the 6-degree-of-freedom aerodynamic loads on over 50 different configurations including parametric variations of canonical shapes, and several practical shapes of interest. Models are mounted on a rod attached to a stepper motor placed on a 6-DOF load cell in a low speed wind tunnel. The aerodynamic loads are ensemble-averaged as phase-resolved azimuthal variations. The load component variations are obtained as discrete Fourier series for each load component versus azimuth about each of 3 primary axes. This capability has enabled aeromechanical simulation of the dynamics of roadable vehicles slung below rotorcraft. In this paper, we explore the genesis of the loads on a CONEX model, as well as models of a short and long container, using the “ROTCFD” family of unstructured Navier-Stokes solvers.
Journal Article

A Spline-Based Modeling Algorithm for Application to Aerodynamic Shape Optimization Based on CFD Analysis

2017-03-28
2017-01-1510
In early phases of conceptual design stages for developing a new car in the modern automobile industry, the lack of systematic methodology to efficiently converge to an agreement between the aesthetics and aerodynamic performance tremendously increases budget and time. During these procedures, one of the most important tasks is to create geometric information which is versatilely morphable upon the demands of both of stylists and engineers. In this perspective, this paper proposes a Spline-based Modeling Algorithm (SMA) to implement into performing aerodynamic design optimization research based on CFD analysis. Once a 3-perspective schematic of a car is given, SMA regresses the backbone boundary lines by using optimum polynomial interpolation methods with the best goodness of fit, eventually reconstructing the 3D shape by linearly interpolating from the extracted boundaries minimizing loss of important geometric features.
Technical Paper

A Cycloidal Rotor and Airship System for On-Demand Hypercommuting

2016-09-20
2016-01-2026
An architecture is proposed for on-demand rapid commuting across congested-traffic areas. A lighter-than-air (LTA) vehicle provides the efficient loitering and part of the lift, while a set of cycloidal rotors provides the lift for payload as well as propulsion. This combination offers low noise and low downwash. A standardized automobile carriage is slung below the LTA, permitting driveway to driveway boarding and off-loading for a luxury automobile. The concept exploration is described, converging to the above system. The 6-DOF aerodynamic load map of the carriage is acquired using the Continuous-Rotation method in a wind tunnel. An initial design with rear ramp access is modified to have ramps at both ends. The initial design shows a divergence sped in access of 100 mph. An effort to improve the ride quality using yaw stabilizers, failed as the dynamic behavior becomes unstable. The requirements for control surfaces and instrumentation are discussed.
Technical Paper

Pressure Field Evolution on Rotor Blades at High Advance Ratio

2016-09-20
2016-01-2010
The design of advanced rotorcraft requires knowledge of the flowfield and loads on the rotor blade at extreme advance ratios (ratios of the forward flight speed to rotor tip speed). In this domain, strong vortices form below the rotor, and their evolution has a sharp influence on the aero-dynamics loads experienced by the rotor, particularly the loads experienced at pitch links. To understand the load distribution, the surface pressure distribution must be captured. This has posed a severe problem in wind tunnel experiments. In our experiments, a 2-bladed teetering rotor with collective and cyclic pitch controls is used in a low speed subsonic wind tunnel in reverse flow. Stereoscopic particle image velocimetry is used to measure the three component spatial velocity field. Measurement accuracy is now adequate for velocity data, and can be converted to pressure both at and away from the blade surface.
Technical Paper

Yaw Effects on the Narrowband Spectra Above a Delta Wing in Turbulent Flow

2016-09-20
2016-01-2056
Combat aircraft maneuvering at high angles of attack or in landing approach are likely to encounter conditions where the flow over the swept wings is yawed. This paper examines the effect of yaw on the spectra of turbulence above and aft of the wing, in the region where fins and control surfaces are located. Prior work has shown the occurrence of narrowband velocity fluctuations in this region for most combat aircraft models, including those with twin fins. Fin vibration and damage has been traced to excitation by such narrowband fluctuations. The narrowband fluctuations themselves have been traced to the wing surface. The issue in this paper is the effect of yaw on these fluctuations, as well as on the aerodynamic loads on a wing, without including the perturbations due to the airframe.
Technical Paper

Control of PHEV and HEV Parallel Powertrains Using a Sequential Linearization Algorithm

2015-04-14
2015-01-1219
Using measurable physical input variables, an implementable control algorithm for parallel architecture plug-in and non-plug-in hybrid electric vehicle (PHEV and HEV) powertrains is presented. The control of the electric drive is based on an algebraic mapping of the accelerator pedal position, the battery state-of-charge (SOC), and the vehicle velocity into a motor controller input torque command. This mapping is developed using a sequential linearization control (SLC) methodology. The internal combustion engine (ICE) control uses a modified accelerator pedal to throttle plate angle using an adjustable gain parameter that, in turn, determines the sustained battery SOC. Searches over an admissible control space or the use of pre-defined look-up tables are thus avoided. Actual on-road results for a Ford Explorer with a through-the-road (TTR) hybrid powertrain using this control methodology are presented.
Technical Paper

Comparison of Water Strategy Tools for Automotive Manufacturing

2014-04-01
2014-01-1958
Tools are now publicly available that can potentially help a company assess the impact of its water use and risks in relation to their global operations and supply chains. In this paper we describe a comparative analysis of two publicly available tools, specifically the WWF/DEG Water Risk Filter and the WBCSD Global Water Tool that are used to measure the water impact and risk indicators for industrial facilities. By analyzing the risk assessments calculated by these tools for different scenarios that include varying facilities from different industries, one can better gauge the similarities and differences between these water strategy tools. Several scenarios were evaluated using the water tools, and the results are compared and contrasted. As will be shown, the results can vary significantly.
Technical Paper

Influence of Liquid Penetration Metrics on Diesel Spray Model Validation

2013-04-08
2013-01-1102
It is common practice to validate diesel spray models against experimental diesel-spray images based on elastic light scattering, but the metric used to define the liquid boundary in a modeled spray can be physically inconsistent with the liquid boundary detected by light scattering measurements. In particular, spray models typically define liquid penetration based on a liquid mass threshold, while light scattering signal intensities are based on droplet size and volume fraction. These metrics have different response characteristics to changes in ambient conditions and fuel properties. Thus, when spray models are “tuned” or calibrated to match these types of measurements, the predictive capabilities of these models can be compromised. In this work, we compare two different liquid length metrics of an evaporating, non-reacting n-dodecane spray under diesel-like conditions using KIVA-3V.
Technical Paper

Environmental Implications of Recycling Scrap Tire Material into Ultra Fine Rubber Powder

2012-04-16
2012-01-1051
In this paper, we quantify several environmental benefits associated with using ultra fine scrap tire rubber powders in virgin and recycled rubber and plastics compounds. Specifically, we will analyze the savings in oil extraction and rubber production in comparison to the rubber powder production using cryogenic grinding. The analysis uses first hand factory data provided by a rubber powder producer. As will be shown, even though cryogenic nitrogen requires production and use of liquid nitrogen, there is still a net environmental benefit in terms of energy use and greenhouse gas emissions.
Journal Article

Sustainable Manufacturing Analysis using an Activity Based Object Oriented Method

2009-11-10
2009-01-3229
This article begins by describing the need for a new method and tool for performing a sustainability assessment for manufacturing processes and systems. A brief literature survey is done to highlight the major existing methods and tools, their function, and their shortcomings. The article goes on to describe the general approach of the method before describing a computer aided tool that has been developed to implement the method. The article concludes with a walk through of a generic use case that describes where such a method would be useful and how such a tool would be implemented.
Technical Paper

An Analytic Foundation for the Two-Mode Hybrid-Electric Powertrain with a Comparison to the Single-Mode Toyota Prius THS-II Powertrain

2009-04-20
2009-01-1321
General Motors has introduced a Two-Mode Transmission (2-MT) that provides significant improvements over the Toyota THS-II transmission. These improvements are achieved by employing additional planetaries with clutches and brakes to switch from a Mode-1 to Mode-2 as vehicle speed increases. In addition the 2-MT has four fixed-gear ratios that provide for a purely mechanical energy path from the IC engine to the driven wheels with the electric machines also able to provide additional driving torque. The purpose of this present paper is to extend the methodology in a previous paper [1] to include the 2-MT, thereby presenting an analytic foundation for its operation. The main contribution in this analysis is in the definition of dimensionless separation factors, defined in each mode that govern the power split between the parallel mechanical and electrical energy paths from the IC engine to the driven wheels.
Technical Paper

Supersonic Business Jet Design and Requirements Exploration using Multiobjective Interactive Genetic Algorithms

2005-10-03
2005-01-3398
Although market research has indicated that there is significant demand for a supersonic business aircraft, development of a feasible concept has proven difficult. Two factors contributing to this difficulty are the uncertain nature of the vehicle’s requirements and the fact that conventional design methods are inadequate to solve such non-traditional problems. This paper describes the application of a multiobjective genetic algorithm to the design space exploration of such a supersonic business jet. Results obtained using this method are presented, and give insight into the important decisions that must be made at the early stages of a design project.
Technical Paper

Conceptual Design of Current Technology and Advanced Concepts for an Efficient Multi-Mach Aircraft

2005-10-03
2005-01-3399
A design process is formulated and implemented for the taxonomy selection and system-level optimization of an Efficient Multi-Mach Aircraft Current Technology Concept and an Advanced Concept. Concept space exploration of taxonomy alternatives is performed with multi-objective genetic algorithms and a Powell’s method scheme for vehicle optimization in a multidisciplinary modeling and simulation environment. A dynamic sensitivity visualization analysis tool is generated for the Advanced Concept with response surface equations.
Technical Paper

Digital Human Modeling for Universal Design

2003-06-17
2003-01-2199
Several research institutions and universities have taken on the challenge of providing solutions for accessible and universally designed workplace accommodations with a focus on people with disabilities. Accessible Design is a subset of what is termed Universal Design. Where Universal Design covers the design of products, systems and environments for all people and encompasses all design principles, Accessible Design focuses on principles that extend the standard design process to those people with some type of performance limitation. In order for individuals with disabiltities to gain better access to the work environments and the products that facilitate independence, health, safety, and social participation a multi-disciplined approach to the research is needed to identify needs and challenges of the targeted population.
Technical Paper

Impact of Configuration and Requirements on the Sonic Boom of a Quiet Supersonic Jet

2002-11-05
2002-01-2930
Market forecasts predict a potentially large market for a Quiet Supersonic Business Jet provided that several technical hurdles are overcome prior to fielding such a vehicle. In order to be economically viable, the QSJ must be able to fly at supersonic speeds overland and operate from regional airports in addition to meeting government noise and emission requirements. As a result of these conflicting constraints on the design, the process of selecting a configuration for low sonic boom is a difficult one. Response Surface Methodology along with physics-based analysis tools were used to create an environment in which the sonic boom can be studied as a function of design and mission parameters. Ten disciplinary codes were linked with a sizing and synthesis code by using a commercial wrapper in order to calculate the required responses with the desired level of fidelity.
Technical Paper

Real-Time Integrated Economic and Environmental Performance Monitoring of a Production Facility

2001-03-05
2001-01-0625
In this paper, we describe our work and experiences with integrating environmental and economic performance monitoring in a production facility of Interface Flooring Systems, Inc. The objective of the work is to create a ‘dashboard’ that integrates environmental and economic monitoring and assessment of manufacturing processes, and provides engineers and managers an easy to use tool for obtaining valid, comparable assessment results that can be used to direct attention towards necessary changes. To this purpose, we build upon existing and familiar cost management principles, in particular Activity-Based Costing and Management (ABC&ABM), and we extend those into environmental management in order to obtain a combined economic and environmental performance measurement framework (called Activity-Based Cost and Environmental Management).
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