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Technical Paper

Challenges of measuring low levels of CO2 and NOx on H2-ICE

2024-07-02
2024-01-2998
Society is moving towards climate neutrality where hydrogen fuelled combustion engines (H2 ICE) could be considered a main technology. These engines run on hydrogen (H2) so carbon-based emission are only present at a very low level from the lube oil. The most important pollutants NO and NO2 are caused by the exhaust aftertreatment system as well as CO2 coming from the ambient air. For standard measurement technologies these low levels of CO2 are hard to detect due to the high water content. Normal levels of CO2 are between 400-500 ppm which is very close or even below the detection limit of commonly used non-dispersive-infrared-detectors (NDIR). As well the high water content is very challenging for NOx measuring devices, like chemiluminescence detectors (CLD), where it results in higher noise and therefore a worse detection limit. Even for Fourier-transformed-infrared-spectroscopy-analysers (FT-IR) it is challenging to deal with water content over 15% without increased noise.
Technical Paper

Comparing the NVH behaviour of an innovative steel-wood hybrid battery housing design to an all aluminium design

2024-06-12
2024-01-2949
The production of electric vehicles (EVs) has a significant environmental impact, with up to 50 % of their lifetime greenhouse gas potential attributed to manufacturing processes. The use of sustainable materials in EV design is therefore crucial for reducing their overall carbon footprint. Wood laminates have emerged as a promising alternative due to their renewable nature. Additionally, wood-based materials offer unique damping properties that can contribute to improved Noise, Vibration, and Harshness (NVH) characteristics. In comparison to conventional materials such as aluminum, ply wood structures exhibit beneficial damping properties. The loss factor of plywood structures with a thickness below 20 mm ranges from 0.013 to 0.032. Comparable aluminum structures however exhibit only a fraction of this loss factor with a range between 0.002 and 0.005.
Technical Paper

Insides to Trustworthy AI-Based Embedded Systems

2024-04-09
2024-01-2014
In an era characterized by the rapid proliferation and advancement of AI-based technologies across various domains, the spotlight is placed on the integration of these technologies into trustworthy autonomous systems. The integration into embedded systems necessitates a heightened focus on dependability. This paper combines the findings from the TEACHING project, which delves into the foundations of humanistic AI concepts, with insights derived from an expert workshop in the field of dependability engineering. We establish the body of knowledge and key findings deliberated upon during an expert workshop held at an international conference focused on computer safety, reliability and security. The dialogue makes it evident that despite advancements, the assurance of dependability in AI-driven systems remains an unresolved challenge, lacking a one-size-fits-all solution.
Technical Paper

A Comprehensive Training Approach for Automotive Cybersecurity Engineering

2024-04-09
2024-01-2800
Cybersecurity assumes a major role in the context of the automotive domain, where both existing and forthcoming regulations are heightening the need for robust security engineering. A significant milestone in advancing cybersecurity within the automotive industry is the release of the first international standard for automotive cybersecurity ISO/SAE 21434:2021 ‘Road Vehicles — Cybersecurity Engineering’. A recently published type approval regulation for automotive cybersecurity (UN R155) is also tailored for member countries of the UNECE WP.29 alliance. Thus, the challenges for embedded automotive systems engineers are increasing while frameworks, tools and shared concepts for cybersecurity engineering and training are scarce.
Technical Paper

A PN-Measurement System for Small Engine Applications

2023-10-24
2023-01-1809
Particulates are among the most harmful emission components of internal combustion engines (ICE)). Thus, emission limits have been widely introduced, e.g., for light- and heavy-duty vehicles. Although there are still engine applications without particulate limitations, the measurement of particulate mass (PM) and particulate number (PN) emissions is therefore of special interest for the development and operation of ICE. For this purpose, a measurement system for PN consisting of a custom-built sample conditioning and dilution system, and a TSI 3790-A10 [1] condensation particle counter (CPC) as particle number counter (PNC) was designed and built. In this work, we present the conditioning and dilution system, the operational parameters, and results from the particle concentration reduction factor (PCRF) calibration.
Technical Paper

Impacts of eFuels on Solid and Gaseous Emissions of Powersport Two-Wheelers

2023-10-24
2023-01-1838
As alternative to electrification or carbon free fuels such as hydrogen, CO2-neutral fuels have been researched aiming to decrease the impact of fossil energy sources on the environment. Despite the potential benefit of capturing CO2 emission after combustion for own fuel production, the so-called eFuels also benefit by using a green source of energy during their fabrication. Among all the possibilities for eFuels, alcohols, ethers (such as MTBE and ETBE) and alternative hydrocarbons have shown positive impacts regarding emission reduction and performance when compared to standard gasoline. Previously in [1] and [2], synthetic fuels and methanol blends were tested at steady state conditions in order to verify advantages and drawbacks relative to gasoline, for power-sport motorcycles.
Technical Paper

Exhaust Aftertreatment Technologies for PN Reduction of Motorcycles

2023-10-24
2023-01-1846
The objective of this experimental investigation was to analyze the effect of various exhaust gas aftertreatment technologies on particulate number emissions (PN) of an MPFI EU5 motorcycle. Specifically, three different aftertreatment strategies were compared, including a three-way-catalyst (TWC) with LS structure as the baseline, a hybrid catalyst with a wire mesh filter, and an optimized gasoline particulate filter (GPF) with three-way catalytic coating. Experimental investigations using the standard test cycle WMTC performed on a two-wheeler chassis dynamometer, while the inhouse particulate sampling system was utilized to gather information about size-dependent filtering efficiency, storage, and combustion of nanoparticles. The particulate sampling and measuring system consist of three condensation particle counters (CPCs) calibrated to three different size classes (SPN4, SPN10, SPN23).
Technical Paper

Potential for Particulate Reduction by Use of eFuels in MPFI Engines

2023-10-24
2023-01-1848
Currently, emission regulations for the LVs using standard spark ignited ICEs considering only gaseous pollutants, just as CO, HC and NOx. Following the upcoming legislation for personal vehicles sector, the LVs might also include limits of PN and PM. Regarding fuel injection strategies, the MPFI which was previously excluded from particulate control will be incorporated into the new regulation [1]. In terms of social harm, there will be a necessity to reduce engine particulate emissions, as they are known for being carcinogenic substances [2, 3, 4]. Generally, the smaller the particulate diameter, the more critical are the damages for human health therefore, the correct determination of PN and particulate diameter is essential. Beside future challenges for reducing and controlling particulates, the reduction of fossil fuel usage is also an imminent target, being the replacement by eFuels one of the most promising alternatives.
Technical Paper

Lifecycle Carbon Footprint Calculation of Hand-Held Tool Propulsion Concepts

2023-04-11
2023-01-0553
Following the recent trend in the automotive industry, hybrid and pure electric powertrain systems are more and more preferred over conventional combustion powertrain systems due to their significant potential to reduce greenhouse-gas emissions. Although electric powertrains do not produce direct emissions during their operational time, the indirect emissions over their whole life cycle have to be taken into consideration. In this direction, the carbon footprint due to the electrification of the hand-held power tool industry needs to be examined in the preliminary design phase. In this paper, after defining the carbon footprint calculation framework, assumptions and simplifications used for the calculations, a direct comparison of the total carbon dioxide equivalent (CO2eq) emissions of three equivalent power and range powertrain systems - a combustion-driven, a hybrid-driven, and a cordless electric-driven - is presented.
Technical Paper

Hydrogen Hybrid ICE Powertrains with Ultra-Low NOx Emissions in Non-Road Mobile Machinery

2023-04-11
2023-01-0471
In this paper, we will show the potentials of reducing NOx emissions of an H2-ICE to an ultra-low level by hybridizing the H2-ICE in an NRMM powertrain. Real-world measurement data of NRMM together with a simulated hybrid powertrain and operating strategy form the input data for the H2-ICE on the test bench. We have modified a turbocharged four-cylinder in-line gasoline engine for use with directly injected hydrogen. Within several iteration loops, we obtained measurement data that shows that, depending on the operating strategy, ultra-low NOx emissions are reachable. The combination of hybridization, which implies the possibility of recuperation, and the CO2 emission-free H2-ICE leads to a highly efficient, robust, and economic drivetrain with the lowest emissions, perfectly suitable for Non-Road Machinery. Additionally, we will discuss the overall coupled measurement and simulation setup and the reachable NOx emission levels in our tested setup.
Technical Paper

Measuring Brake Wear Particles with a Real-Driving Emissions Sampling System on a Brake Dynamometer

2022-09-19
2022-01-1180
Brake wear particles are recognized as one of the dominant sources of road transport particulate matter emissions and are linked to adverse health effects and environmental impact. The UNECE mandated the Particle Measurement Program to address this issue, by developing a harmonized sampling and measurement methodology for the investigation of brake wear particles on a brake dynamometer (dyno). However, although the brake dyno approach with tightly controlled test conditions offers good reproducibility, a multitude of changing vehicle and surrounding conditions make real-driving emissions measurement a highly relevant task. Here we show two different prototypes for on-road particle measurement with minimal impact of the measurement setup on the emission behavior, tested on a brake dyno.
Technical Paper

Construction and Test of Wireless Remote Control System for Self-Driving Car

2022-03-29
2022-01-0064
Aiming at the test safety problems in the early stage of self-driving cars development, firstly the virtual vehicle on-board CAN data acquisition module of the present project was designed based on virtual LabVIEW. Then a wireless remote control system for the self-driving car was constructed, which integrated the built virtual vehicle on-board CAN data acquisition system, the remote real-time image monitoring module and the remote upper computer control module based on ZigBee wireless transmission. It can execute the environmental awareness training and continuous and complex motion manipulation testing of the vehicle without relying on the driver, which can solve the safety problems in the tests of initial development of self-driving cars. Finally, the four-wheel independent steering electric vehicle was used as the self-driving test vehicle, and the wireless remote control system was tested on the double lane change type path and S-type path.
Technical Paper

Design and Experimental Characterization of a Parallel-Hybrid Powertrain for Hand-held Tools

2022-03-29
2022-01-0604
On the basis of small hybrid powertrain investigations in hand-held power tools for fuel consumption and emissions reduction, the prototype hybrid configuration of a small single-cylinder four-stroke internal combustion engine together with a brushless DC electric motor is built and measured on the testbench in terms of efficiency and emissions but also torque and power capabilities. The onboard energy storage system allows the combustion engine electrification for controlling the fuel amount and the combustion behavior while the electric motor placement instead of the pull-start and flywheel allows for start-stop of the system and load point shifting strategy for lower fuel consumption. The transient start-up results as well as the steady-state characterization maps of the system can set the limits on the fuel consumption reduction for such a hybrid tool compared with the baseline combustion-driven tool for given load cycle characteristics.
Technical Paper

Impact of 3-way catalytic converters on particulate emission of MPFI motorcycle engines

2022-01-09
2022-32-0004
Due to climatic movements and politics, there is no doubt that a stricter emission legislation will soon face the two-wheeler sector and their manufacturers with new challenges. Additional to the already limited pollutants, a limitation of particulate number will probably also be introduced, which means that there is an urgent need for action in exhaust gas after treatment and particulate reduction systems. For natural aspirated, port injected engines, as used in two-wheeler-technologies, conventional systems already established in passenger cars are not necessarily applicable. Moreover, the emission spectrum is fundamentally different from passenger car engines due to the better homogenization of they typically used MPFI engine types. Adapting conventional particulate filter technologies to the finer particles of MPFI engines would result in a disproportionately larger exhaust backpressure.
Journal Article

Investigation on transient behavior and SoC balancing of a hybrid powertrain hand-held tool

2022-01-09
2022-32-0025
A transient behavior investigation of a hybrid hand-held tool is carried out on near real load conditions, through a hybrid experimental and simulative study. As this study focuses on handheld tools with a varied or transient load operation like chainsaws and brush cutters, a use of a blower tool as a test-carrier and a throttle body implementation on its blower air pipe adds a controllable braking mechanism. This allows for driving varied load cycles without the need of a testbench. Experimental investigation takes place at both start-up, shut-down and load conditions and for different drive control and commutation modes of electric motor. The controller characterization and parameter selection are done. After the load cycles are driven on the test-carrier, the characterizing data are transferred to the MATLAB and Simulink simulation model to correct and calibrate its transient behavior.
Technical Paper

Measurement Approaches for Variable Compression Ratio Systems

2021-04-06
2021-01-0649
In the ongoing competition of powertrain concepts the Internal Combustion Engine (ICE) will also have to demonstrate its potential for increased efficiency [1]. Variable Compression Ratio (VCR) Systems for Internal Combustion Engines (ICE) can make an important contribution to meeting stringent global fuel economy and CO2 standards. Using such technology a CO2 reduction of between 5% and 9% in the World Harmonized Light-Duty Vehicle Test Cycle (WLTC) are achievable, depending on vehicle class, load profile and power rating [2]. This paper provides a detailed description of the measurement approaches that are used during development of the AVL Dual Mode VCSTM and other VCR systems in fired operation. Results obtained from these measurements are typically used to calibrate or verify simulation models, which themselves are an integral part of the development of these systems [3].
Technical Paper

Considerations of Life Cycle Assessment and the Estimate of Carbon Footprint of Powertrains

2020-11-30
2020-32-2314
Legislative regulations and international agreements like the Paris Agreement have been prepared to enforce the effort to reduce the emission of greenhouse gases (GHGs). Greater environmental awareness among customers and introduction of strict environmental regulations have challenged designers to consider the environmental impact of products together with traditional design objectives in the early stages of product design. An important environmental impact factor is the carbon footprint of a product because carbon dioxide (CO2) emissions are a main cause of the global climate change. An early assessment of the product carbon footprint is beneficial because at this stage, design changes are still possible with little effort and at low cost. Actually, there is no detailed methodology for a CO2 impact estimation in the early design phases available and very few researches have been conducted for the special segment of small powertrains.
Journal Article

Measuring Automotive Exhaust Particles Down to 10 nm

2020-09-15
2020-01-2209
The latest generation of internal combustion engines may emit significant levels of sub-23 nm particles. The main objective of the Horizon 2020 “DownToTen” project was to develop a robust methodology and provide policy recommendations towards the particle number (PN) emissions measurements in the sub-23 nm region. In order to achieve this target, a new portable exhaust particle sampling system (PEPS) was developed, being capable of measuring exhaust particles down to at least 10 nm under real-world conditions. The main design target was to build a system that is compatible with current PMP requirements and is characterized by minimized losses in the sub-23 nm region, high robustness against artefacts and high flexibility in terms of different PN modes investigation, i.e. non-volatile, volatile and secondary particles.
Technical Paper

Evaluation of Methods for Identification of Driving Styles and Simulation-Based Analysis of their Influence on Energy Consumption on the Example of a Hybrid Drive Train

2020-04-14
2020-01-0443
Due to current progresses in the field of driver assistance systems and the continuously growing electrification of vehicle drive trains, the evaluation of driver behavior has become an important part in the development process of modern cars. Findings from driver analyses are used for the creation of individual profiles, which can be permanently adapted due to ongoing data processing. A benefit of data-based dynamic control systems lies in the possibility to individually configure the vehicle behavior for a specific driver, which can contribute to increasing customer acceptance and satisfaction. In this way, an optimization of the control behavior between driver and vehicle and the resulting mutual system learning and -adjustment hold great potential for improvements in driving behavior, safety and energy consumption.
Technical Paper

A Smart Icing Detection System for Any Location on the Outer Aircraft Surface

2019-06-10
2019-01-1931
Given approximately one million small and light aircraft in operation worldwide, icing detection and icing quantification of in-flight icing are still an open research topic. Despite technical means are available to de-ice on ground, there is a lack of a suitable control system based on sensor data to de-ice while the aircraft is airborne. Most often, it is still task of the pilot to visually inspect the icing status of the airfoil and/or other critical parts of the aircraft such as engine air intakes, which distracts the flight crew from flying the aircraft especially in IMC conditions. Based on preliminary simulation and tests in 2014 in a collaborative research project lasting from 2015 until 2018, the technology of energy self-sustaining, wireless, self-adhesive smart sensors for industrial sensing in an aerodynamically critical environment (i.e. wind turbines) was further investigated to fulfil general aviation requirements.
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