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Journal Article

Evaluation of H2/N2 as an Alternative to H2/He for Flame Ionization Detector Mix Fuel

2015-09-29
2015-01-2803
The Flame Ionization Detection (FID) is the most sensitive and widely used technology for the measurement of total hydrocarbons (THC). In the automotive emission testing of hydrocarbons, the fuel used for the flame in the FID analyzer is a mixture of hydrogen and helium in the ratio of 40:60. The Environmental Protection Agency (EPA) revised 40CFR part 1065 in April 2014 to include nitrogen as a balance gas alternative to helium for FID fuel mixtures used in the automotive industry. In addition to the balance gas alternative, the FID fuel blend tolerance was decreased from 40±2% to 40±1% (0.39 to 0.41mol/mol) hydrogen to minimize the impact on analyzer response. The feasibility of nitrogen as a FID fuel balance gas was studied and compared with a helium balance gas to understand the relative impact on emission testing. The study evaluated multiple hydrogen concentrations ranging from 38-42% in both balance gases.
Technical Paper

Heat Exchanger Fouling Detection in Aircraft Environmental Control Systems

2012-10-22
2012-01-2107
The operating environment of aircraft causes accumulation and build-up of contamination on both the narrowest passages of the ECS (Environmental Control System) i.e: the heat exchangers. Accumulated contamination may lead to reduction of performance over time, and in some case to failures causing AOG (Aircraft on Ground), customer dissatisfaction and elevated repair costs. Airframers/airlines eschew fixed maintenance cleaning intervals because of the high cost of removing and cleaning these devices preferring instead to rely on on-condition maintenance. In addition, on-wing cleaning is t impractical because of installation constrains. Hence, it is desirable to have a contamination monitoring that could alert the maintenance crew in advance to prepare and minimize disruption when contamination levels exceed acceptable thresholds. Two methods are proposed to achieve this task, The effectiveness of these methods are demonstrated using analytical and computational tools.
Journal Article

Computational Fluid Dynamics Calculations of Turbocharger's Bearing Losses

2010-05-05
2010-01-1537
Fuel consumption in internal combustion engines and their associated CO2 emissions have become one of the major issues facing car manufacturers everyday for various reasons: the Kyoto protocol, the upcoming European regulation concerning CO2 emissions requiring emissions of less than 130g CO2/km before 2012, and customer demand. One of the most efficient solutions to reduce fuel consumption is to downsize the engine and increase its specific power and torque by using turbochargers. The engine and the turbocharger have to be chosen carefully and be finely tuned. It is essential to understand and characterise the turbocharger's behaviour precisely and on its whole operating range, especially at low engine speeds. The characteristics at low speed are not provided by manufacturers of turbochargers because compressor maps cannot be achieve on usual test bench.
Journal Article

Development of a Lube Filter with Controlled Additive Release for Modern Heavy Duty Diesel Engines Utilizing EGR

2008-10-07
2008-01-2644
As on-highway heavy-duty diesel engine designs have evolved to meet tighter emission regulations, the crankcase environment for heavy-duty engine lubricants has become more challenging. The introduction of Exhaust Gas Recirculation (EGR) has allowed for significant reductions of exhaust emissions, but has led to increased oxidation and acid build-up in the lubricant. Engine lubricant quality is important to help ensure engine durability, engine performance, and reduce maintenance downtime. Increased acidity and oxidation accelerate the rate at which the lubricant quality is degraded and hence shorten its' useful life. This paper explores the use of a lube filter with a controlled additive release to maintain lubricant quality.
Technical Paper

Diesel Fuel Desulfurization Filter

2007-04-16
2007-01-1428
The molecular filtration of sulfur components in ultra low sulfur diesel (ULSD) fuel is described. A comprehensive screening of potential sulfur removal chemistries has yielded a sorbent which has the capability to efficiently remove organo-sulfur components in ULSD fuel. This sorbent has been used to treat ULSD fuel on a heavy duty engine equipped with NOx adsorber after-treatment technology and has been shown to lengthen the time between desulfation steps for the NOx adsorber. The fuel properties, cetane number and aromatics content, etc., have not been changed by the removal of the sulfur in the fuel with the exception of the lubricity which is reduced.
Technical Paper

Reliable Bearing Wear Detection System for On-Condition Maintenance of Electric Generators

2002-11-05
2002-01-2951
Demand on the reliability of Electric Generators for Aerospace applications is assuming more importance everyday with the advent of “Fly-by-Wire” and “More-Electric-Aircraft” concepts. With today's high-powered avionics and sophisticated control systems, airline operators expect better performance and would no longer accept weak links in the system that need frequent maintenance. One of the weakest points in an electric generator is its reliance on rolling element bearings, which are subject to unpredictable and frequent failures. Huge redundancy and frequent maintenance ensure uninterrupted supply of electricity in an aircraft.
Technical Paper

Development and Application of a Real Time Bleed Air Contamination Monitor

2002-11-05
2002-01-2925
The bleed air contamination monitor was developed at Honeywell to ensure that our products provide the highest quality bleed air to aircraft environmental control systems. The bleed air contamination monitor is currently for ground based applications only. It is being developed into an on board system for future applications. Current Aircraft Cabin Air Quality measurement techniques are very labor intensive and require days or even weeks of laboratory analysis to provide results. This is unacceptable from a manufacturing and service perspective. Development of a real time analyzer began in the early 1990s and has progressed to a point where a product is ready for introduction that not only provides real time information regarding engine air contamination, but is also easy for operators to use with a minimum amount of training.
Technical Paper

Performance Evaluation of a Three-Stage Vacuum Rotary Distillation Processor

2000-07-10
2000-01-2386
Simulated spacecraft water recovery wastewater feed streams were purified with a three-stage vacuum rotary distillation processor (TVRD) during a series of tests conducted to evaluate the operation of this technology. The TVRD was developed to efficiently reclaim potable water from urine in microgravity by NIICHIMMASH (Moscow, Russia). A prototype was evaluated at the Honeywell Space Water Reclamation test lab, where a special test setup was assembled to evaluate the performance of the TVRD. This paper discusses the TVRD technology, test description, test results, and performance analysis. Tests were conducted using four streams of wastewater: pretreated human urine, bioprocessor effluent, reverse osmosis brine ersatz, and deionized water. The testing demonstrated that greater than 90 percent water recovery can be reached with production rates of 2.2 to 2.9 kg/hr (4.84 to 6.30 lb/hr).
Technical Paper

Inerting Aircraft Fuel Tanks - Reducing the Hazard

2000-07-10
2000-01-2267
Aircraft accidents caused by explosion of the vapor within the fuel tanks have been the subject of many recent articles. Methods of either suppressing the combustion or preventing the ignition have been considered. Indeed, solutions such as liquid nitrogen, halon, and reticulated foam have been installed on production aircraft. However, these have proved to be expensive to operate or are being phased out. By working together, the authors have developed the capability to provide fully integrated On-Board Inert Gas Generating Systems (OBIGGS) based on novel hollow fiber membrane technology. An overview of the advantages of such an approach is presented together with an outline of the system design method. The importance of considering the effect of differing flight profiles, and the inter-reactions of the OBIGGS, with the Fuel System, Engine Bleed Air Management, and Environmental Control Systems in the design process are emphasized.
Technical Paper

Design and Development of an Air-Reformate PEM Fuel Cell Stack System for Light-Duty Vehicles

2000-04-02
2000-01-1553
Honeywell is developing a 50-kW, high efficiency PEM fuel cell stack system (FCSS) for use in light-duty vehicle transportation under sponsorship from the Department of Energy (DOE) and the South Coast Air Quality Management District. The performance goals of the FCSS include weight, volume, cost, efficiency, and transient performance. The project includes design, testing, and delivery of the FCSS to DOE. A conceptual system design is presented including trade study results and the technology gaps that must be bridged to meet the DOE goals.
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