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Technical Paper

Waste Heat Recovery via Inverted Brayton Cycle Bottoming a Twin-Turbo Gasoline Engine

2024-04-09
2024-01-2591
Air pollution from internal combustion engines poses a significant apprehension for both global warming and public health on a worldwide scale. The adoption of hybridization and electrification within the vehicular fleet can help to tackle these challenges. This study evaluates a waste heat recovery system for electric power generation, based on the Inverted Brayton Cycle (IBC) coupled with a high-performance gasoline engine. The Mercedes-Benz CLS 350 CGI engine platform was modelled in AVL Boost software and validated against the reference published experimental data. The engine model was then modified to incorporate the IBC to study the performance of the proposed hybrid propulsion system. The IBC power output was calculated at a wide range of engine speed and load, and results showed that up to 18 kW of extra power output can be generated by the IBC system.
Technical Paper

CFD Analysis of the Battery Thermal Management System for a Heavy-Duty Truck

2024-04-09
2024-01-2668
Li-ion batteries (LIBs) optimum performance and lifetime depend on temperature, with the commonly suggested operating temperature being in the range of 25 to 40 °C. It's also crucial to keep the temperature difference between battery cells below 5°C. Operation at different temperature ranges can adversely affect or degrade the performance and lifetime of LIBs. A battery thermal management system (BTMS) is essential for keeping the battery temperature within the optimum range. This paper aims to develop and analyze the BTMS for an electric heavy-duty truck. To achieve this aim, battery cells and modules are modelled in ANSYS Fluent software. Validation with experimental results and mesh sensitivity studies are also performed to increase confidence in simulation data. The model is then analyzed for a specific cooling systems to investigate its effect on battery thermal performance during the operation.
Technical Paper

Hierarchical Control Strategy for Active Suspension Equipped with an Electromagnetic Actuator

2023-12-31
2023-01-7077
Electromagnetic suspension systems have increasingly gained widespread attention due to their superiority in improving ride comfort while providing fast response, excellent controllability and high mechanical efficiency, but their applications are limited due to the accuracy of the underlying control actuation tracking. For addressing this problem, this study presents a novel hierarchical control strategy for an electromagnetic active suspension (EMAS) system equipped with an electromagnetic actuator (EMA) structure. The structure of the EMA device and the working principle of the motion conversion model are introduced in detail first, and the motion conversion equation is derived based on the force-torque relationship. Based on this, a linear quadratic regulator (LQR) control method is proposed to be applied to a half-vehicle suspension system to improve the vibration isolation performance of the vehicle and ensure the ride comfort.
Technical Paper

GRC-Net: Fusing GAT-Based 4D Radar and Camera for 3D Object Detection

2023-12-31
2023-01-7088
The fusion of multi-modal perception in autonomous driving plays a pivotal role in vehicle behavior decision-making. However, much of the previous research has predominantly focused on the fusion of Lidar and cameras. Although Lidar offers an ample supply of point cloud data, its high cost and the substantial volume of point cloud data can lead to computational delays. Consequently, investigating perception fusion under the context of 4D millimeter-wave radar is of paramount importance for cost reduction and enhanced safety. Nevertheless, 4D millimeter-wave radar faces challenges including sparse point clouds, limited information content, and a lack of fusion strategies. In this paper, we introduce, for the first time, an approach that leverages Graph Neural Networks to assist in expressing features from 4D millimeter-wave radar point clouds. This approach effectively extracts unstructured point cloud features, addressing the loss of object detection due to sparsity.
Technical Paper

Integrated Decision-Making and Planning Method for Autonomous Vehicles Based on an Improved Driving Risk Field

2023-12-31
2023-01-7112
The driving risk field model offers a feasible approach for assessing driving risks and planning safe trajectory in complex traffic scenarios. However, the conventional risk field fails to account for the vehicle size and acceleration, results in the same trajectories are generated when facing different vehicle types and unable to make safe decisions in emergency situations. Therefore, this paper firstly introduces the acceleration and vehicle size of surrounding vehicles for improving the driving risk model. Then, an integrated decision-making and planning model is proposed based on the combination of the novelty risk field and model predictive control (MPC), in which driving risk and vehicle dynamics constraints are taken into consideration. Finally, the multiple driving scenarios are designed and analyzed for validate the proposed model.
Technical Paper

Hollow Shaft Liquid Cooling Method for Performance Improvement of Permanent Magnet Synchronous Motors Used in Electric Vehicles

2023-09-22
2023-01-5067
Operating condition of rotor embedded magnet materials for permanent magnet synchronous motor (PMSM) critically affect electric vehicle (EV) range and dynamic characteristics. The rotor liquid cooling technique has a deep influence on PMSM performance improvement, and begin to be studied and applied increasingly in EV field. Here, the fluid, thermal, and electromagnetic characteristics of motor with and without hollow-shaft cooling are researched comprehensively based on 100 kW PMSM with housing water jacket (HWJ) and hollow-shaft rotor water jacket (SWJ). The solid models are constructed considering temperature-dependent power loss and anisotropic thermal conductivity. After the fluid models are set up by using Reynolds stress model (RSM), conjugate heat transfer is conducted through computational fluid dynamics (CFD) simulation, and is verified by real PMSM test bench experiments.
Technical Paper

Development of a Neck Finite Element Model with Active Muscle Force for the THOR-50M Numerical Dummy

2023-04-11
2023-01-0002
With the development of active safety technology, effort has gradually shifted to preventing or minimizing car crashes. Automatic Emergency Braking Technology (AEB) can avoid accidents by warning and even automatic braking, but there is a contradiction between the accompanying occupant out-of-position and traditional passive safety design. In addition, the 2025 version of C-NCAP plans to add neck injury assessment requirements for AEB [1]. In order to study the kinematic response of the occupant's neck under AEB, a neck finite element model with active muscle force is established in this paper. Firstly, the open-source THOR-50M neck geometric model is used for finite element discretization. Secondly, the neck FE model of THOR-50M is verified through the qualification procedure of the NHTSA standard. Thirdly, according to the geometric features of human neck muscles in Zygote Body database, the neck muscle parameters are preliminarily determined.
Technical Paper

Lithium-Ion Battery Module Internal Temperature Estimation Based on Rauch-Tung-Striebel Smoothing Technique

2023-04-11
2023-01-0770
The temperature monitoring of the lithium-ion battery is crucial for the advanced battery thermal management systems (BTMS) to improve performance and ensure operational safety and reliability of the battery system. In real applications, the core temperature of the battery is unfortunately unmeasurable due to the impracticality of placing a sensor inside the core, and has to be estimated online in real-time. Meanwhile, only the measurement of battery surface temperature can not meet the need for advanced BTMS due to the impact of the large temperature gradient between the surface and internal in high power applications. The battery core temperature estimation will become challenging when encountering sensor bias and noise.
Technical Paper

Research on Regenerative Braking Control Strategy under High Charge State Using Prescribed Performance Prediction Control

2022-10-28
2022-01-7041
To reduce the energy consumption level of electric vehicles, the working range of the regenerative braking system will gradually expand to the high state of charge of the battery. The time delay in the control signal transmission path of the high state of charge regenerative braking control process will affect the regenerative braking. At the same time, regenerative braking under a high state of charge puts forward higher requirements for the control accuracy of regenerative current. In the research of this paper, the motor model, battery model, and vehicle dynamics model are firstly established by using MATLAB/Simulink, and the dynamic relationship between regenerative current and regenerative braking torque is analyzed at the same time. Considering the system time delay, this paper proposes a high-charge regenerative braking control strategy (SPPC) that combines Smith prediction and prescribed performance control.
Technical Paper

The Effects of Corrosion on Particle Emissions from a Grey Cast Iron Brake Disc

2022-09-19
2022-01-1178
Reducing exhaust emissions has been a major focus of research for a number of years since internal combustion engines (ICE) contribute to a large number of harmful particles entering the environment. As a way of reducing emissions and helping to tackle climate change, many countries are announcing that they will ban the sale of new ICE vehicles soon. Electrical vehicles (EVs) represent a popular alternative vehicle propulsion system. However, although they produce zero exhaust emissions, there is still concern regarding non-exhaust emission, such as brake dust, which can potentially cause harm to human health and the environment. Despite EVs primarily using regenerative braking, they still require friction brakes as a backup as and when required. Moreover, most EVs continue to use the traditional grey cast iron (GCI) brake rotor, which is heavy and prone to corrosion, potentially exacerbating brake wear emissions.
Technical Paper

Assessment of the Powertrain Electrification for a Heavy-Duty Class 8 Truck for Two Different Electric Drives

2022-08-30
2022-01-1123
Electrification is one of the main solutions for the decarbonization of the transport system. It is employed widely by the automotive industry in light- and medium-duty vehicles and recently started to be considered in heavy-duty applications. However, powertrain electrification of heavy-duty vehicles, especially for Class 8 trucks, is very challenging. In this study, the battery-electric powertrain energy and technical performance of a DAF 44 tones truck are compared for two different electric drives. The case study truck is modeled in AVL CRUISE M software and the battery electric powertrain is evaluated for long haul driving cycle. The minimum number of battery packs is determined by defining the lowest energy consumption of the powertrain designed for the proposed drive cycle. Also, a transient analysis is accomplished to investigate the impact of various electric drives on energy consumption and performance of the proposed electric powertrain.
Technical Paper

Energy Assessment of the Electric Powertrain System of a Formula Student Electric Race Car

2022-08-30
2022-01-1124
While the shift to vehicle electrification plays a pivotal role in governments’ targets towards carbon neutrality, there exists certain technical challenges that need to be addressed. The motorsport car industry is also affected by this policy with the electric cars being included in the formula SAE and formula E competitions as one of the main categories. Moreover, there is a gap in the literature in energy assessment of the electric powertrain used in Formula SAE (FSAE) and Formula Student (FS) cars. In this paper, a Formula Student electric car powertrain was designed as a case study for energy analysis. The proposed electric powertrain is equipped with a four-wheel drive system. The vehicle was modelled in AVL CRUISE M software using technical and measured lab data as input parameters. Simulations were run in a transient driving cycle for a real circuit layout used in previous SAE competitions.
Technical Paper

Combustion and Emissions Performance of Simulated Syngas/Diesel Dual Fuels in a CI Engine

2022-08-30
2022-01-1051
Small diesel engines are a common primer for micro and mini-grid systems, which can supply affordable electricity to rural and remote areas, especially in developing countries. These diesel generators have no exhaust after-treatment system thus exhaust emissions are high. This paper investigates the potential of introducing simulated synthetic gas (syngas) to diesel in a small diesel engine to explore the opportunities of widening fuel choices and reducing emissions using a 5.7kW single cylinder direct injection diesel generator engine. Three different simulated syngas blends (with varying hydrogen content) were prepared to represent the typical syngas compositions produced from downdraft gasification and were injected into the air inlet. In-cylinder pressure, ignition delay, premixed combustion, combustion stability, specific energy consumption (SEC), and gaseous and particle emissions were measured at various power settings and mixing ratios.
Technical Paper

Understanding Catalyst Overheating Protection (COP) as a Source of Post-TWC Ammonia Emissions from Petrol Vehicle

2022-08-30
2022-01-1032
TWC exposure to extreme temperature could result in irreversible damage or thermal failure. Thus, a strategy embedded in the engine control unit (ECU) called catalyst overheating protection (COP) will be activated to prevent TWC overheating. When COP is activated, the command air-fuel ratio will be enriched to cool the catalyst monolith down. Fuel enrichment has been proven a main prerequisite for ammonia formation in hot TWCs as a by-product of NOx reduction. Hence, COP events could theoretically be a source of post-catalyst ammonia from petrol vehicles, but this theory is yet to be confirmed in published literature. This paper validated this hypothesis using a self-programmed chassis-level test. The speed of the test vehicle was set to constant while the TWC temperature was raised stepwise until a COP event was activated.
Technical Paper

Bumper Airbag Design and Experiment for Pedestrian Protection

2022-03-29
2022-01-0852
Researches on pedestrian protection have become a very important theme in automotive industry. Design for vehicle front-bumper system has proven rather essential and been extensively used to improve the vehicle performance of pedestrian protection. However, there are some limitations in the design of vehicle front-bumper system to meet a multiple-pedestrian impact conditions at the same time. In order to improve the vehicle performance of lower extremity and pelvis protection for pedestrian, a new type of front bumper airbag was developed. Firstly, based on European New Car Assessment Programme (Euro-NCAP), the Flexible Pedestrian Legform Impactor (Flex-PLI) to vehicle and Upper Pedestrian Legform Impactor (U-PLI) to vehicle impact tests are carried out to evaluate the pedestrian protection performance of the initial structure.
Technical Paper

Lightweight Map Updating for Highly Automated Driving in Non-paved Roads

2021-04-28
2021-01-5032
Highly autonomous vehicles have drawn the interests of many researchers in recent years. For highly autonomous vehicles, a high-definition (HD) map is crucial since it provides accurate information for autonomous driving. However, due to the possible fast-changing environment, the performance of HD maps will deteriorate over time if timely updates are not ensured. Therefore, this paper studies the updating of lightweight HD maps in closed areas. Firstly, a novel two-layer map model called a lightweight HD map is introduced to support autonomous driving in a flexible and efficient way. Secondly, typical updating of scenarios in closed areas with non-paved roads is abstracted into operations including area border expansion, road addition, and road deletion. Meanwhile, a map updating framework is proposed to address the issue of map updating in closed areas. Finally, an experiment is conducted to demonstrate the feasibility and effectiveness of the proposed map updating approach.
Technical Paper

Object Segmentation and Augmented Visualization Based on Panoramic Image Segmentation

2021-04-06
2021-01-0089
Panoramic images can provide critical information for Advanced Driving Assistance Systems (ADAS), such as parking spaces and surrounding vehicles. However, the vehicle in the bird's-eye view image is severely distorted and incomplete, and the visual information becomes very blurred in some illumination insufficient environments. If the driver cannot see the surrounding environment information, the risk of collision will increase, especially during parking. To better percept the local environment with the help of panoramic images, we use panoramic image segmentation results to construct a virtual surround view monitoring system to provide drivers with clearer perception information. Firstly, a lightweight segmentation network is redesigned based on SegNet, which will improve the accuracy of the segmentation without increasing the model’s inference time. Secondly, we build an augment visualization around view monitor (AV-AVM) system with regards to the segmentation results.
Technical Paper

A Semantic Slam System Based on Visual-Inertial Information and around View Images for Underground Parking Lot

2021-04-06
2021-01-0078
As one of the most challenging driving tasks, parking is a common but particularly troublesome problem in large cities. Recently, an excellent solution-automated valet parking (AVP) has become a hot research topic, which allows the driver to leave the vehicle in a drop-off area, while the vehicle driving into the parking slot by itself. For AVP, the precise localization is an indispensable module. However, the global positioning system (GPS) cannot be used in the underground parking lot and the localization method based on lidar is too expensive. In response to solve this problem, we propose a simultaneous localization and mapping system with the semantic information of parking slots (PS-SLAM), which is based on visual-inertial and around view images. First, the calibration of multi-sensors is conducted to obtain their intrinsic and extrinsic parameters. In this way, the around view image and transformation matrices between sensors can be acquired.
Technical Paper

Research on Performance of Pulsed Twin-Fluid Injector and Its Application on a Spark Ignition UAV Engine

2021-04-06
2021-01-0651
The principal objective of the present work is to investigate the fundamental characteristics of a commercially available outwardly opening twin-fluid injector, which utilizes air-assisted atomization principle to attain pulse-type injection of fuel-air mixture. The electromagnetic characteristics of this injector were simulated and the effects of dominating parameters on the electromagnetic force to drive injector were ascertained. On that basis, this paper elaborates on the fundamental characteristics of air-assisted spray using gasoline and kerosene with the employment of two types of optical testing techniques. The spray morphological evolution under varied fuel injection durations and ambient pressures were captured with high-speed shadowgraph thus the corresponding external macroscopic characteristics were obtained and further compared. Spray droplet velocity and diameter at fixed monitoring location were measured by using PDPA (Phase Doppler Particle Analyzer).
Technical Paper

Research on Manual Transmission Rattle Noise Experiment Technique

2021-04-06
2021-01-0702
Gear rattle noise is one of the important characteristics of manual and dual-clutch transmission,it is generated by the impact of unloaded meshing gear pairs in the transmission due to engine torsional vibration. Based on a front-drive manual transmission and a five dynos drivetrain NVH test bench with high-speed sine wave generator function, this paper designs an experimental program suitable for transmission rattle noise. By driving dynamometer to simulate the torque fluctuation of real engine, the main research is to study the characteristics of the transmission rattle noise under different excitation amplitudes and different excitation frequencies, and the sensitivity of rattle noise under different gears, different oil temperatures, different excitation amplitudes and excitation frequencies is analyzed. Finally, the transmission maps of rattle noise in different gears can be obtained.
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