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Technical Paper

Development of Noise Diagnosis and Prediction Technology for Column-Based Electric Power Steering Systems Using Vehicle Controller Area Network Data

2024-04-09
2024-01-2897
The steering system is a critical component for controlling a vehicle's direction. In the context of Advanced Driver Assistance Systems (ADAS) and autonomous vehicles, where drivers may not always be actively holding the steering wheel, early detection of precursor noise signals is essential to prevent serious accidents resulting from the loss of steering system functionality. It is therefore imperative to develop a device capable of early detection and notification of steering system malfunctions. Therefore, the current study aimed to quantify the noise levels generated within the Column-based Electric Power Steering (C-EPS) system of a D-segment sedan. To this end, we measured the uniaxial acceleration in nine noise-generating areas while simultaneously collecting data from three Controller Area Network (CAN) sources that are directly related to steering operation.
Technical Paper

A Study on Estimation Tool of Occupant Injury Risk for Deriving Integrated Safety Scenarios

2023-04-11
2023-01-0652
‘Active safety systems’ are actively being developed to prevent collisions. The integration of ‘active safety systems’ and traditional ‘passive safety systems’ such as seatbelt and airbags is an important issue. The ‘Integrated safety’ performance is that comprehensively controls the performance of ‘active’ and ‘passive’ safety systems to reduce occupant injuries. To develop ‘integrated safety’ performance, it is important to develop crash scenarios for autonomous vehicles. This study is about the development of ‘Estimation Tool of Occupant Injury Risk’ for deriving risk integrated safety scenarios focused on occupant injury. The results of random traffic simulation using ‘Virtual Prototype’ were used to select parameters, and ‘MADYMO Equivalent Simplified Vehicle Crash Analysis Model’ was used to derive F-D characteristics for each vehicle collision condition.
Technical Paper

A Study on the Improvement of Driver's Inconvenience to Ensure Driving Stability in Bad Weather Conditions

2023-04-11
2023-01-0651
Bad weather conditions such as torrential rain, heavy snow, and thick fog frequently occur worldwide. Vehicle accidents in such bad weather conditions account for a significant portion of all vehicle accidents, and the level of damage is relatively severe compared to other accidents that occur in clear weather. This paper analyzes the driver's driving stability in bad weather conditions, which has such a significant meaning, in various ways through experiments on the inconvenience experienced by the driver. In this study, three levels of bad weather conditions were implemented in a driving simulator environment to evaluate driver inconvenience for six activities. Through driving experiment, quantitative bio-signals and vehicle signals were analyzed in each weather condition. The SD survey was used to assess the driver's inconvenience level for activities performed while driving and analyze the ranking of inconvenience.
Technical Paper

Driver Mental Stress in Response to Thermal Stress Change during Highway Driving

2023-04-11
2023-01-0146
Monitoring driver thermal stress is an integral step for developing an automated climate control function. In this experimental study, various physiological measures for driver’s thermal stress were tracked while intentionally by altering thermal conditions of the seat with a seat air conditioning system (ACS) in summer and a seat heating system (HS) in winter. It was aimed to determine reliable physiological measures for identifying the changes in thermal status induced by the two seat climate control systems. In the first experiment, twenty experienced drivers drove a comfortable sedan for 60 minutes on a real highway while varying the intensity of the seat ACS every 10 minutes to incur ‘hot’ – ‘cool’ – ‘hot’ – ‘cool’ thermal stress. In the second experiment, a new group of eighteen drivers drove the same highway for 30 minutes while increasing the intensity of seat HS to incur ‘cold’ to ‘warm’ thermal stress.
Technical Paper

Development of the Frontal Crash Performance of Vehicle by Simplified Crash Model

2022-03-29
2022-01-0871
This study presents a design methodology to predict the crash behavior of mid-size sedan with a simplified crash model. Without detailed conventional finite element, the simplified crash model can be adopted in the early stage of the vehicle design. Designing vehicle structure to satisfy crash performance target is highly complex problem in the early design stage, because of the nonlinear mechanical behavior, high number of degrees-of-freedom, lack of information and boundary conditions changing over the following development process. In this study, the front structure of the vehicle is divided into load-carrying members and the rigid element through the analysis of load-carrying mechanism, and its physical property (force-displacement relation) is parameterized as the property of the non-linear discrete beam element of the LS-DYNA. The effectiveness of the proposed research is shown by the example of the mid-size sedan.
Technical Paper

Development of a Built-In Type Dashboard Camera with Reliability and Usability

2022-03-29
2022-01-0111
Dashcam, which is considered essential parts of vehicles in Korea, are installed in most vehicles for proofs of accidents or threatened driving of other vehicles, and insurance premiums. Also global market is growing continuously. Aftermarket dashcams have been developed with many improvements such as higher resolution camera and a LCD, however still have technical limitations in usability and durability. The First limitation is that the dashcam which mounted on windshield can be separated and injure at an accident due to a collision impact, and the device obstructs the driver's vision. In addition, the connection of the power supply may cause a vehicle damages such as a fire due to a worker's mistake or a product defect. Secondly, in order to replay the recorded video, it is not easy to remove the SD card and check it on the computer. Moreover, since the LCD is so small, it is difficult to search and replay the wanted video from the list in many files.
Journal Article

Reinforcement of Low-Frequency Sound by Using a Panel Speaker Attached to the Roof Panel of a Passenger Car

2020-09-30
2020-01-1570
The woofer in a car should be large to cover the low frequencies, so it is heavy and needs an ample space to be installed in a passenger car. The geometry of the woofer should conform to the limited available space and layout in general. In many cases, the passengers feel that the low-frequency contents are not satisfactory although the speaker specification covers the low frequencies. In this work, a thin panel is installed between the roof liner and the roof panel, and it is used as the woofer. The vibration field is controlled by many small actuators to create the speaker and baffle zones to avoid the sound distortion due to the modal interaction. The generation of speaker and baffle zones follows the inverse vibro-acoustic rendering technique. In the actual implementation, a thin acrylic plate of 0.53x0.2 m2 is used as the radiator panel, and the control actuator array is composed of 16 moving-coil actuators.
Technical Paper

Development of Wireless Message for Vehicle-to-Infrastructure Safety Applications

2018-04-03
2018-01-0027
This paper summarizes the development of a wireless message from infrastructure-to-vehicle (I2V) for safety applications based on Dedicated Short-Range Communications (DSRC) under a cooperative agreement between the Crash Avoidance Metrics Partners LLC (CAMP) and the Federal Highway Administration (FHWA). During the development of the Curve Speed Warning (CSW) and Reduced Speed Zone Warning with Lane Closure (RSZW/LC) safety applications [1], the Basic Information Message (BIM) was developed to wirelessly transmit infrastructure-centric information. The Traveler Information Message (TIM) structure, as described in the SAE J2735, provides a mechanism for the infrastructure to issue and display in-vehicle signage of various types of advisory and road sign information. This approach, though effective in communicating traffic advisories, is limited by the type of information that can be broadcast from infrastructures.
Technical Paper

Validating Prototype Connected Vehicle-to-Infrastructure Safety Applications in Real- World Settings

2018-04-03
2018-01-0025
This paper summarizes the validation of prototype vehicle-to-infrastructure (V2I) safety applications based on Dedicated Short Range Communications (DSRC) in the United States under a cooperative agreement between the Crash Avoidance Metrics Partners LLC (CAMP) and the Federal Highway Administration (FHWA). After consideration of a number of V2I safety applications, Red Light Violation Warning (RLVW), Curve Speed Warning (CSW) and Reduced Speed Zone Warning with Lane Closure Warning (RSZW/LC) were developed, validated and demonstrated using seven different vehicles (six passenger vehicles and one Class 8 truck) leveraging DSRC-based messages from a Road Side Unit (RSU). The developed V2I safety applications were validated for more than 20 distinct scenarios and over 100 test runs using both light- and heavy-duty vehicles over a period of seven months. Subsequently, additional on-road testing of CSW on public roads and RSZW/LC in live work zones were conducted in Southeast Michigan.
Technical Paper

Development of Crash Performance of the Front Bumper System by Adopting Target Cascading Scheme

2018-04-03
2018-01-1054
A practical application of the Target Cascading scheme for the development of the front bumper system of a passenger car is investigated in this paper. The Target cascading in the crash performance of vehicle developments requires a systematic approach, propagating from the desired vehicle-level performance target to appropriate specifications in a system- and/or component-level. To define the values of design specification in the front bumper system, three physical variables are derived by analyzing the vehicle-level performance of the frontal impact under the high-speed (56kph NCAP frontal impact) and the low-speed (15kph RCAR structural test) crash conditions. To ensure the sequential deformation in the high-speed frontal impact and to minimize the damage of the structural member in the low-speed crash, the maximum collapse load of a crash box should be smaller than the collapse load of a front side member.
Technical Paper

Evaluation of Biofidelity of the Human Body Model Morphed to Female with Abdominal Obesity in Frontal Crashes

2017-03-28
2017-01-1429
This paper aims to evaluate the biofidelity of a human body FE model with abdominal obesity in terms of submarining behavior prediction, during a frontal crash event. In our previous study, a subject-specific FE model scaled from the 50th percentile Global Human Body Model Consortium (GHBMC) human model to the average physique of three female post mortem human subjects (PMHSs) with abdominal obesity was developed and tested its biofidelity under lap belt loading conditions ([1]). In this study frontal crash sled simulations of the scaled human model have been performed, and the biofidelity of the model has been evaluated. Crash conditions were given from the previous study ([2]), and included five low-speed and three high-speed sled tests with and without anti-submarining device.
Technical Paper

A Development of the New Mechanism for Preventing Door Opening in Side Impact Test

2017-03-28
2017-01-1459
During a new vehicle development process, there are several requirements for side impact test that should be confirmed. One of the requirements is the prevention of door opening during side impact test. Even though there are many causes for door opening problem, this study deals with inertia effect by impact energy. Until now, there have been two classical methods to prevent car door from opening in side impact. One is the increment of the inertia resistance by increasing the mass of the balance weight and the spring force. The other is the application of the blocking lever. Unfortunately, in spite of our efforts, the door opening problem occurs occasionally. Therefore, to improve the problem fundamentally, this paper proposes a new blocking lever mechanism that work similar to ball-point pen structure. The proposed mechanism fixes the blocking lever when the opening directional inertia force is applied to the door outside handle during side crash.
Technical Paper

A Research on the Prediction of Door Opening by the Inertia Effect during a Side Impact Crash

2016-04-05
2016-01-1532
The purpose of this study is to develop a dynamic model that can accurately predict the motion of the door handle and counterweight during side impact crash tests. The door locking system, mainly composed of the door outside handle and door latch, is theoretically modeled, and it is assumed that the door outer panel can rotate and translate in all three directions during a side impact crash. Additionally, the numerical results are compared with real crash video footage, and satisfactory qualitative agreement is found. Finally, the simplified test rig that efficiently reflects the real crash test is introduced, and its operation is analyzed.
Technical Paper

Assessing Panel Noise Contribution of a Car Engine Using Particle Velocity Sensors

2015-06-15
2015-01-2248
In order to apply an effective noise reduction treatment determining the contribution of different engine components to the total sound perceived inside the cabin is important. Although accelerometer or laser based vibration tests are usually performed, the sound contributions are not always captured accurately with such approaches. Microphone based methods are strongly influenced by the many reflections and other sound sources inside the engine bay. Recently, it has been shown that engine radiation can be effectively measured using microphones combined with particle velocity sensors while the engine remains mounted in the car [6]. Similar results were obtained as with a dismounted engine in an anechoic room. This paper focusses on the measurement of the transfer path from the engine to the vehicle interior in order to calculate the sound pressure contribution of individual engine sections at the listener's position.
Journal Article

A Study of Wheel Guards for Reduction of High Frequency Road-Noise

2015-04-14
2015-01-1309
This Study describes about the development of new concept' rear wheel guards for the reduction of Road Noise in the passenger vehicles. The new wheel guards are proposed by various frequency chamber concept and different textile layers concept. Two wheel guards were verified by small cabin resonance and vehicle tests. Through new developing process without vehicle test, Result of road noise will be expected if this concepts and materials of wheel guard are applied into automotive vehicle. As this concept consider tire radiation noise frequency and multilayers sound control multilayers, 2 concepts reduced road noise from 0.5 to 1.0dB. The proposed method of part reverberant absorption is similar to results of vehicle tests by part absorption index. Furthermore, optimization of frequency band in wheel guards will reduce more 0.5 dB noises. As a result of the application of Aimed Helmholtz and Multilayers concept, this paper classifies reduction of the road noise, cost and weights.
Technical Paper

Development of Two-Shot Injection-Compression Soft Instrument Panel

2015-03-10
2015-01-0065
In order to reduce the cost and weight of the soft-foamed instrument-panel (IP), we developed the new IP which is made by the 2 kinds of injection methods. One is the compression-injection with back-foamed foil inserted, and the other is two-shot injection with the passenger-side airbag (PAB) door. We named it ‘IMX-IP’ which means that all components (‘X’) of the IP with different resins are made In a Mold. The development procedure of this technology was introduced (1) Design of the new injection mold through TRIZ application, (2) Optimization of the injection conditions and back foamed-foil for minimizing the foam loss and thickness deviation, (3) Development of CAE method for two-shot injection compression, (4) Reliability performance test and application to the mass production. The reduction of the processes through the two-shot molding with back foamed-foil inserted made it possible to enhance soft feeling on IP and reduce the cost and weight simultaneously.
Technical Paper

A Development of Active Vent Airbag for the Passenger New NCAP

2015-03-10
2015-01-0024
For the robust passenger NCAP(New Car Assessment Program) 5star and the stable neck injury performance, a new concept of passenger airbag has been required. Especially, the deployment stability and the vent hole control technology of the passenger airbag can be improved. According to these requirements, the deployment stability technique has been studied and the ‘Active Vent’ technology has been developed. As a result, these technologies have led to achieve the robust NCAP rating and are applied to the production vehicles.
Journal Article

Direct Sound Radiation Testing on a Mounted Car Engine

2014-06-30
2014-01-2088
For (benchmark) tests it is not only useful to study the acoustic performance of the whole vehicle, but also to assess separate components such as the engine. Reflections inside the engine bay bias the acoustic radiation estimated with sound pressure based solutions. Consequently, most current methods require dismounting the engine from the car and installing it in an anechoic room to measure the sound emitted. However, this process is laborious and hard to perform. In this paper, two particle velocity based methods are proposed to characterize the sound radiated from an engine while it is still installed in the car. Particle velocity sensors are much less affected by reflections than sound pressure microphones when the measurements are performed near a radiating surface due to the particle velocity's vector nature, intrinsic dependency upon surface displacement and directivity of the sensor. Therefore, the engine does not have to be disassembled, which saves time and money.
Technical Paper

Optimal Rear Suspension Design for the Improvement of Ride Comfort and Suspension Noise

2012-04-16
2012-01-0975
The purpose of this paper is to identify and reduce a knocking noise from a rear suspension. First, the characteristics of a knocking noise are analyzed experimentally in the frequency domain. It was found that the knocking noise of a passenger room and vibration at a lower arm, a subframe and a floor are strongly correlated. Second, the knocking noise sensitivity is strongly dependent on suspension dynamics characteristics. Moreover, the improvement of ride comfort and noise was achieved simultaneously based on simulation analysis, principle vehicle testing. A design parameter study shows that the trailing arm bush stiffness, shock absorber bump/rebound damping characteristics, floor stiffness and shock absorber insulator bushing are one of the most sensitive parameter to affect the suspension knocking noise. Finally, this paper shows how the suspension knocking noise and ride comfort can be improved considering handling performance.
Technical Paper

Development of an Optimized Structure for Meeting Pedestrian Protection Requirements

2011-04-12
2011-01-0770
In recent years, pedestrian protection from passenger car impacts has become an important issue. In this study, a lower stiffener system has been implemented in order to reduce lower leg injuries. This system was developed using finite element analyses and impact testing. Injury criteria including bending angle, shear displacement, and deflection were studied in the analyses. These variables were optimized using a DOE (Design of Experiments) sensitivity analysis.
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