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Journal Article

Effects of Methane/Hydrogen Blends On Engine Operation: Experimental And Numerical Investigation of Different Combustion Modes

2010-10-25
2010-01-2165
The introduction of alternative fuels is crucial to limit greenhouse gases. CNG is regarded as one of the most promising clean fuels given its worldwide availability, its low price and its intrinsic properties (high knocking resistance, low carbon content...). One way to optimize dedicated natural gas engines is to improve the CNG slow burning velocity compared to gasoline fuel and allow lean burn combustion mode. Besides optimization of the combustion chamber design, hydrogen addition to CNG is a promising solution to boost the combustion thanks to its fast burning rate, its wide flammability limits and its low quenching gap. This paper presents an investigation of different methane/hydrogen blends between 0% and 40 vol. % hydrogen ratio for three different combustion modes: stoichiometric, lean-burn and stoichiometric with EGR.
Technical Paper

Development of a Flex Fuel Vehicle: Impact on Powertrain's Design and Calibration

2010-10-25
2010-01-2087
The benefits of running on ethanol-blended fuels are well known, especially global CO₂ reduction and performances increase. But using ethanol as a fuel is not drawbacks free. Cold start ability and vehicle autonomy are appreciably reduced. These two drawbacks have been tackled recently by IFP and its partners VALEO and Cristal Union. This article will focus on the second one, as IFP had the responsibility to design the powertrain of a fully flex-fuel vehicle (from 0 to 100% of ethanol) with two main targets: reduce the fuel consumption of the vehicle and maintain (at least) the vehicle performances. Using a MPI scavenging in-house concept together with turbocharging, as well as choosing the appropriate compression ratio, IFP managed to reach the goals.
Journal Article

Towards an Innovative Combination of Natural Gas and Liquid Fuel Injection in Spark Ignition Engines

2010-05-05
2010-01-1513
In order to address the CO₂ emissions issue and to diversify the energy for transportation, CNG (Compressed Natural Gas) is considered as one of the most promising alternative fuels given its high octane number. However, gaseous injection decreases volumetric efficiency, impacting directly the maximal torque through a reduction of the cylinder fill-up. To overcome this drawback, both independent natural gas and gasoline indirect injection systems with dedicated engine control were fitted on a RENAULT 2.0L turbocharged SI (Spark Ignition) engine and were adapted for simultaneous operation. The main objective of this innovative combination of gas and liquid fuel injections is to increase the volumetric efficiency without losing the high knocking resistance of methane.
Journal Article

Optimization of a Euro 5 Vehicle Powered by an Ethanol Based Diesel Fuel

2010-05-05
2010-01-1520
Diversifying energy resources and reducing greenhouse gas emissions are key priorities in the forthcoming years for the automotive industry. Currently, among the different solutions, sustainable biofuels are considered as one of the most attractive answer to these issues. This paper deals with the vehicle application of an innovative diesel fuel formulation using Ethanol to tackle these future challenges. The main goal is to better understand the impact of using biofuel blends on engine behavior, reliability and pollutants emissions. This alternative oxygenated fuel reduces dramatically particulate matter (PM) emissions; this paves the way to improve the NOx/PM/CO₂ trade-off. Another major interest is to avoid adding a particulate filter in the exhaust line and to avoid modifying powertrain and vehicle hardware and therefore to minimize the overall cost to fulfill upcoming emission regulations.
Journal Article

Study of Air Entrainment of Multi-hole Diesel Injection by Particle Image Velocimetry - Effect of Neighboring Jets Interaction and Transient Behavior After End of Injection.

2010-04-12
2010-01-0342
The air entrainment of multi-hole diesel injection is investigated by high speed Particle Image Velocimetry (PIV) using a multi-hole common rail injector with an injection pressure of 100 MPa. The sprays are observed in a high pressure, high temperature cell that reproduces the thermodynamic conditions which exist in the combustion chamber of a diesel engine during injection. Typical ambient temperature of 800K and ambient density of 25 kg/m3 are chosen. The air entrainment is studied with the PIV technique, giving access to the velocity fields in the surrounding air and/or in the interior of two neighboring jets. High acquisition rate of 5000 Hz, corresponding to 200 μs between two consecutive image pairs is obtained by a high-speed camera coupled with a high-speed Nd:YLF laser. The effect of neighboring jets interaction is studied by comparing four injectors with different numbers of holes (4, 6, 8 and 12) with similar static mass flow rate per hole.
Technical Paper

Control-Oriented Mean-Value Model of a Fuel-Flexible Turbocharged Spark Ignition Engine

2010-04-12
2010-01-0937
Among the last years, environmental concerns have raised the interest for biofuels. Ethanol, blended with gasoline seems particularly suited for the operation of internal combustion engines, and has been in use for severals years in some countries. However, it has a strong impact on engine performance, which is emphasized on recent engine architectures, with downsizing through turbocharging and variable valve actuation. Taking all the benefits of ethanol-blended fuel thus requires an adaptation of the engine management system. This paper intends to assess the effect of gasoline-ethanol blending from this point of view, then to describe a mean-value model of a fuel-flexible turbocharged PFI-SI engine, which will serve as a basis for the development of control algorithms. The focus will be in this paper on ethanol content estimation in the blend, supported by both simulation and experimental results.
Technical Paper

Matching and Evaluating Methods for Euro 6 and Efficient Two-stage Turbocharging Diesel Engine

2010-04-12
2010-01-1229
While fuel efficiency has to be improved, future Diesel engine emission standards will further restrict vehicle emissions, particularly of nitrogen oxides. Increased in-cylinder filling is recognized as a key factor in addressing this issue, which calls for advanced design of air and exhaust gas recirculation circuits and high cooling capabilities. As one possible solution, this paper presents a 2-stage boosting breathing architecture, specially dedicated to improving the trade-off between emissions and fuel consumption instead of seeking to improve specific power on a large family vehicle equipped with a 1.6-liter Diesel engine. In order to do it, turbocharger matching was specifically optimized to minimize engine-out NOx emissions at part-load and consumption under common driving conditions. Engine speed and load were analyzed on the European driving cycle. The key operating points and associated upper boundary for NOx emission were identified.
Technical Paper

Modeling the Laminar Flame Speed of Natural Gas and Gasoline Surrogates

2010-04-12
2010-01-0546
An unified model with a single set of kinetic parameters has been proposed for modeling laminar flame velocities of several alkanes using detailed kinetic mechanisms automatically generated by the EXGAS software. The validations were based on recent data of the literature. The studied compounds are methane, ethane, propane, n-butane, n-pentane, n-heptane, iso-octane, and two mixtures for natural gas and surrogate gasoline fuel. Investigated conditions are the following: unburned gases temperature was varied from 300 to 600 K, pressures from 0.5 to 25 bar, and equivalence ratios range from 0.4 to 2. For the overall studied compounds, the agreement between measured and predicted laminar burning velocities is quite good.
Technical Paper

Turbine Efficiency Estimation for Fault Detection Application

2010-04-12
2010-01-0568
In nowadays diesel engine, the turbocharger system plays a very important role in the engine functioning and any loss of the turbine efficiency can lead to driveability problems and the increment of emissions. In this paper, a VGT turbocharger fault detection system is proposed. The method is based on a physical model of the turbocharger and includes an estimation of the turbine efficiency by a nonlinear adaptive observer. A sensitivity analysis is provided in order to evaluate the impact of different sensors fault, (drift and bias), used to feed the observer, on the estimation of turbine efficiency error. By the means of this analysis a robust variable threshold is provided in order to reduce false detection alarm. Simulation results, based on co-simulation professional platform (AMEsim© and Simulink©), are provided to validate the strategy.
Journal Article

Cold Operation with Optical and Numerical Investigations on a Low Compression Ratio Diesel Engine

2009-11-02
2009-01-2714
With a high thermal efficiency and low CO2 (carbon dioxide) emissions, Diesel engines become leader of transport market. However, the exhaust-gas legislation evolution leads to a drastic reduction of NOx (nitrogen oxide) standards with very low particulate, HC (unburned hydrocarbons) and CO (carbon monoxide) emissions, while combustion noise and fuel consumption must be kept under control. The reduction of the volumetric compression ratio (CR) is a key factor to reach this challenge, but it is today limited by the capabilities to provide acceptable performances during very cold operation: start and idle below −10°C. This paper focuses on the understanding of the main parameter’s impacts on cold operation. Effects of parameters like hardware configuration and calibration optimization are investigated on a real 4 cylinder Diesel 14:1 CR engine, with a combination of specific advanced tools.
Journal Article

Formation of Unburned Hydrocarbons in Low Temperature Diesel Combustion

2009-11-02
2009-01-2729
Low temperature combustion is a promising way to reach low NOx emissions in Diesel engines but one of its drawbacks, in comparison to conventional Diesel combustion is the drastic increase of Unburned Hydrocarbons (UHC). In this study, the sources of UHC of a low temperature combustion system were investigated in both a standard, all-metal single-cylinder Diesel engine and an equivalent optically-accessible engine. The investigations were conducted under low load operating conditions (2 and 4 bar IMEP). Two piston bowl geometries were tested: a wall-guided and a more conventional Diesel chamber geometry. Engine parameters such as the start of injection (SOI) timing, the level of charge dilution via exhaust gas re-circulation (EGR), intake temperature, injection pressure and engine coolant temperature were varied. Furthermore, the level of swirl and the diameter of the injector nozzle holes were also varied in order to determine and quantify the sources of UHC.
Journal Article

A Comparison of Combustion and Emissions Behaviour in Optical and Metal Single-Cylinder Diesel Engines

2009-06-15
2009-01-1963
Single cylinder optical engines are used for internal combustion (IC) engine research as they allow for the application of qualitative and quantitative non-intrusive, diagnostic techniques to study in-cylinder flow, mixing, combustion and emissions phenomena. Such experimental data is not only important for the validation of computational models but can also provide a detailed insight into the physical processes occurring in-cylinder which is useful for the further development of new combustion strategies such as gasoline homogeneous charge compression ignition (HCCI) and Diesel low temperature combustion (LTC). In this context, it is therefore important to ensure that the performance of optical engines is comparable to standard all-metal engines. A comparison of optical and all-metal engine combustion and emissions performance was performed within the present study.
Journal Article

Online Implementation of an Optimal Supervisory Control for a Parallel Hybrid Powertrain

2009-06-15
2009-01-1868
The authors present the supervisory control of a parallel hybrid powertrain, focusing on several issues related to the real-time implementation of optimal control based techniques, such as the Equivalent Consumption Minimization Strategies (ECMS). Real-time implementation is introduced as an intermediate step of a complete chain of tools aimed at investigating the supervisory control problem. These tools comprise an offline optimizer based on Pontryagin Minimum Principle (PMP), a two-layer real-time control structure, and a modular engine-in-the-loop test bench. Control results are presented for a regulatory drive cycle with the aim of illustrating the benefits of optimal control in terms of fuel economy, the role of the optimization constraints dictated by drivability requirements, and the effectiveness of the feedback rule proposed for the adaptation of the equivalence factor (Lagrange multiplier).
Technical Paper

Ethanol as a Diesel Base Fuel: Managing the Flash Point Issue - Consequences on Engine Behavior

2009-06-15
2009-01-1807
Facing more and more stringent regulations, new solutions are developed to decrease pollutant emissions. One of them have shown promising and relevant results. It consists of the use of ethanol as a blending component for diesel fuel Nevertheless, the addition of ethanol to Diesel fuel affects some key properties such as the flash point. Consequently, Diesel blends containing ethanol become highly flammable at a temperature around ambient temperature. This study proposes to improve the formulation of ethanol based diesel fuel in order to avoid flash point drawbacks. First, a focus on physical and chemical properties is done for ethanol based diesel fuels with and without flash point improvement. Second, blends are tested on a passenger car diesel engine, under a wide operating range conditions from low load low speed up to maximum power. The main advantage of the ethanol based fuels generate low smoke level, that allows using higher EGR rate, thus leading to an important NOx decrease.
Technical Paper

SCR for Passenger Car: the Ammonia-Storage Issue on a Fe-ZSM5 Catalyst

2009-06-15
2009-01-1929
A comprehensive experimental approach has been developed for a Fe-ZSM5 micro-porous catalyst, through a collaborative project between IFP, PSA Peugeot-Citroën and the French Environment and Energy Management Agency (ADEME). Tests have first been conducted on a synthetic gas bench and yielded estimated values for the amount of NH3 stored on a catalyst sample. These data have further been compared to those obtained from an engine test bench, in running conditions representative of the entire operating range of the engine. 15 operating points have been chosen, considering the air mass flow and the exhaust temperature, and tested with different NH3/NOx ratios. Steady-state as well as transient conditions have been studied, showing the influence of three main parameters on the reductant storage characteristics: exhaust temperature, NO2/NOx ratio, and air mass flow.
Journal Article

Study of the Mixing and Combustion Processes of Consecutive Short Double Diesel Injections

2009-04-20
2009-01-1352
The mixing and combustion processes of short double Diesel injections are investigated by optical diagnostics. A single hole Common Rail Diesel injector allowing high injection pressure up to 120MPa is used. The spray is observed in a high pressure, high temperature cell that reproduces the thermodynamic conditions which exist in the combustion chamber of a Diesel engine during injection. Three configurations are studied: a single short injection serving as a reference case and two double short injections with short and long dwell time (time between the injections). Several optical diagnostics were performed successively. The mixing process is studied by normalized Laser Induced Exciplex Fluorescence giving access to the vapor fuel concentration fields. In addition, the flow fields both inside and outside the jets are characterized by Particle Imaging Velocimetry.
Journal Article

Impact of Fuel Properties on the Performances and Knock Behaviour of a Downsized Turbocharged DI SI Engine - Focus on Octane Numbers and Latent Heat of Vaporization

2009-04-20
2009-01-0324
Facing the CO2 emission reduction challenge, the combination of downsizing and turbocharging appears as one of the most promising solution for the development of high efficiency gasoline engines. In this context, as knock resistance is a major issue, limiting the performances of turbocharged downsized gasoline engines, fuel properties are more than ever key parameters to achieve high performances and low fuel consumption's levels. This paper presents a combustion study carried out into the GSM consortium of fuel quality effects on the performances of a downsized turbocharged Direct Injection SI engine. The formulation of two adapted fuel matrix has allowed to separate and evaluate the impacts of three major fuel properties: Research Octane Number (RON), Motor Octane Number (MON) and Latent Heat of Vaporization (LHV). Engine tests were performed on a single cylinder engine at steady state operating condition.
Technical Paper

Generating Thermal Conditions to Regenerate a DPF: Impact of the Reductant on the Performances of Diesel Oxidation Catalysts

2009-04-20
2009-01-1085
The influence of the type of fuel and the feeding means to a DOC, in order to regenerate a DPF, was investigated. Diesel fuel in cylinder late post-injection was compared to the injection in the exhaust line, through an exhaust port injector, of diesel fuel, B10 (diesel fuel containing 10% of esters) and gasoline. Diesel fuel exhaust injection resulted in a deteriorated conversion efficiency, while the incorporation of esters to the diesel fuel was demonstrated to have no influence. Gasoline exhaust injection led to less HC slip than diesel fuels. Temperature dynamics resulting from injection steps showed taught that the shorter the hydrocarbons (within the tested fuels), the slower the response. These differences can be caught by simple models, leading to interesting opportunities for the model-based control of the DPF inlet temperature during active regenerations.
Technical Paper

Modelling Turbocharged Spark-Ignition Engines: Towards Predictive Real Time Simulators

2009-04-20
2009-01-0675
Due to increasingly stringent regulations, reduction of pollutant emissions and consumption are currently two major goals of the car industry. One way to reach these objectives is to enhance the management of the engine in order to optimize the whole combustion process. This requires the development of complex control strategies for the air and the fuel paths, and for the combustion process. In this context, engine 0D modelling emerges as a pertinent tool for investigating and validating such strategies. Indeed, it represents a useful complement to test bench campaigns, on the condition that these 0D models are accurate enough and manage to run quite fast, eventually in real time. This paper presents the different steps of the design of a high frequency 0D simulator of a downsized turbocharged Port Fuel Injector (PFI) engine, compatible with real time constraints.
Technical Paper

Tracer LIF Visualisation Studies of Piston-Top Fuel Films in a Wall-Guided, Low-NOx Diesel Engine

2008-10-06
2008-01-2474
Tracer laser induced fluorescence (LIF) imaging of piston-top fuel films has been performed within the combustion chamber of an optically-accessible, single cylinder Diesel engine. The first objective of the study was to adapt the tracer LIF technique so as to perform in-cylinder imaging of the fuel films under reacting (i.e. combustion) conditions. The results obtained in a wall-guided, combustion chamber operating under highly dilute, Diesel low temperature combustion (LTC) conditions reveal the significant presence of late-cycle piston-top fuel films. Furthermore, it is believed that these fuel films contribute to engine-out hydrocarbon (HC) emissions via a mechanism of flash boiling. An attempt was also made to evaluate the role of fuel volatility on fuel film lifetimes. This was achieved by using a 50/50 fuel mixture of two single component fuels whose boiling points correspond to moderately high and low volatility components of standard Diesel fuel.
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