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Journal Article

Comparison of Diesel Spray Combustion in Different High-Temperature, High-Pressure Facilities

2010-10-25
2010-01-2106
Diesel spray experimentation at controlled high-temperature and high-pressure conditions is intended to provide a more fundamental understanding of diesel combustion than can be achieved in engine experiments. This level of understanding is needed to develop the high-fidelity multi-scale CFD models that will be used to optimize future engine designs. Several spray chamber facilities capable of high-temperature, high-pressure conditions typical of engine combustion have been developed, but because of the uniqueness of each facility, there are uncertainties about their operation. For this paper, we describe results from comparative studies using constant-volume vessels at Sandia National Laboratories and IFP.
Journal Article

Effects of Methane/Hydrogen Blends On Engine Operation: Experimental And Numerical Investigation of Different Combustion Modes

2010-10-25
2010-01-2165
The introduction of alternative fuels is crucial to limit greenhouse gases. CNG is regarded as one of the most promising clean fuels given its worldwide availability, its low price and its intrinsic properties (high knocking resistance, low carbon content...). One way to optimize dedicated natural gas engines is to improve the CNG slow burning velocity compared to gasoline fuel and allow lean burn combustion mode. Besides optimization of the combustion chamber design, hydrogen addition to CNG is a promising solution to boost the combustion thanks to its fast burning rate, its wide flammability limits and its low quenching gap. This paper presents an investigation of different methane/hydrogen blends between 0% and 40 vol. % hydrogen ratio for three different combustion modes: stoichiometric, lean-burn and stoichiometric with EGR.
Technical Paper

Development of a Flex Fuel Vehicle: Impact on Powertrain's Design and Calibration

2010-10-25
2010-01-2087
The benefits of running on ethanol-blended fuels are well known, especially global CO₂ reduction and performances increase. But using ethanol as a fuel is not drawbacks free. Cold start ability and vehicle autonomy are appreciably reduced. These two drawbacks have been tackled recently by IFP and its partners VALEO and Cristal Union. This article will focus on the second one, as IFP had the responsibility to design the powertrain of a fully flex-fuel vehicle (from 0 to 100% of ethanol) with two main targets: reduce the fuel consumption of the vehicle and maintain (at least) the vehicle performances. Using a MPI scavenging in-house concept together with turbocharging, as well as choosing the appropriate compression ratio, IFP managed to reach the goals.
Journal Article

Towards an Innovative Combination of Natural Gas and Liquid Fuel Injection in Spark Ignition Engines

2010-05-05
2010-01-1513
In order to address the CO₂ emissions issue and to diversify the energy for transportation, CNG (Compressed Natural Gas) is considered as one of the most promising alternative fuels given its high octane number. However, gaseous injection decreases volumetric efficiency, impacting directly the maximal torque through a reduction of the cylinder fill-up. To overcome this drawback, both independent natural gas and gasoline indirect injection systems with dedicated engine control were fitted on a RENAULT 2.0L turbocharged SI (Spark Ignition) engine and were adapted for simultaneous operation. The main objective of this innovative combination of gas and liquid fuel injections is to increase the volumetric efficiency without losing the high knocking resistance of methane.
Journal Article

Optimization of a Euro 5 Vehicle Powered by an Ethanol Based Diesel Fuel

2010-05-05
2010-01-1520
Diversifying energy resources and reducing greenhouse gas emissions are key priorities in the forthcoming years for the automotive industry. Currently, among the different solutions, sustainable biofuels are considered as one of the most attractive answer to these issues. This paper deals with the vehicle application of an innovative diesel fuel formulation using Ethanol to tackle these future challenges. The main goal is to better understand the impact of using biofuel blends on engine behavior, reliability and pollutants emissions. This alternative oxygenated fuel reduces dramatically particulate matter (PM) emissions; this paves the way to improve the NOx/PM/CO₂ trade-off. Another major interest is to avoid adding a particulate filter in the exhaust line and to avoid modifying powertrain and vehicle hardware and therefore to minimize the overall cost to fulfill upcoming emission regulations.
Journal Article

Analysis of Combustion Process in Cold Operation with a Low Compression Ratio Diesel Engine

2010-04-12
2010-01-1267
Future emissions standards for passenger cars require a reduction of NOx (nitrogen oxide) and CO₂ (carbon dioxide) emissions of diesel engines. One of the ways to reach this challenge while keeping other emissions under control (CO: carbon monoxide, HC: unburned hydrocarbons and particulates) is to reduce the volumetric compression ratio (CR). Nevertheless complications appear with this CR reduction, notably during very cold operation: start and idle. These complications justify intensifying the work in this area. Investigations were led on a real 4-cylinder diesel 13.7:1 CR engine, using complementary tools: experimental tests, in-cylinder visualizations and CFD (Computational Fluid Dynamics) calculations. In previous papers, the way the Main combustion takes place according to Pilot combustion behavior was highlighted. This paper, presents an in-depth study of mixture preparation and the subsequent combustion process.
Technical Paper

Quantifying Benefits of Dual Cam Phasers, Lean Mixture and EGR on the Operating Range and Fuel Economy of a PFI NVO CAI Engine

2010-04-12
2010-01-0844
Among the existing concepts that help to improve the efficiency of spark-ignition engines at part load, Controlled Auto-Ignition™ (CAI™) is an effective way to lower both fuel consumption and pollutant emissions. This combustion concept is based on the auto-ignition of an air-fuel-mixture highly diluted with hot burnt gases to achieve high indicated efficiency and low pollutant emissions through low temperature combustion. To minimize the costs of conversion of a standard spark-ignition engine into a CAI engine, the present study is restricted to a Port Fuel Injection engine with a cam-profile switching system and a cam phaser on both intake and exhaust sides. In a 4-stroke engine, a large amount of burnt gases can be trapped in the cylinder via early closure of the exhaust valves. This so-called Negative Valve Overlap (NVO) strategy has a key parameter to control the amount of trapped burnt gases and consequently the combustion: the exhaust valve-lift profile.
Technical Paper

Control-Oriented Mean-Value Model of a Fuel-Flexible Turbocharged Spark Ignition Engine

2010-04-12
2010-01-0937
Among the last years, environmental concerns have raised the interest for biofuels. Ethanol, blended with gasoline seems particularly suited for the operation of internal combustion engines, and has been in use for severals years in some countries. However, it has a strong impact on engine performance, which is emphasized on recent engine architectures, with downsizing through turbocharging and variable valve actuation. Taking all the benefits of ethanol-blended fuel thus requires an adaptation of the engine management system. This paper intends to assess the effect of gasoline-ethanol blending from this point of view, then to describe a mean-value model of a fuel-flexible turbocharged PFI-SI engine, which will serve as a basis for the development of control algorithms. The focus will be in this paper on ethanol content estimation in the blend, supported by both simulation and experimental results.
Technical Paper

Matching and Evaluating Methods for Euro 6 and Efficient Two-stage Turbocharging Diesel Engine

2010-04-12
2010-01-1229
While fuel efficiency has to be improved, future Diesel engine emission standards will further restrict vehicle emissions, particularly of nitrogen oxides. Increased in-cylinder filling is recognized as a key factor in addressing this issue, which calls for advanced design of air and exhaust gas recirculation circuits and high cooling capabilities. As one possible solution, this paper presents a 2-stage boosting breathing architecture, specially dedicated to improving the trade-off between emissions and fuel consumption instead of seeking to improve specific power on a large family vehicle equipped with a 1.6-liter Diesel engine. In order to do it, turbocharger matching was specifically optimized to minimize engine-out NOx emissions at part-load and consumption under common driving conditions. Engine speed and load were analyzed on the European driving cycle. The key operating points and associated upper boundary for NOx emission were identified.
Technical Paper

Modeling the Laminar Flame Speed of Natural Gas and Gasoline Surrogates

2010-04-12
2010-01-0546
An unified model with a single set of kinetic parameters has been proposed for modeling laminar flame velocities of several alkanes using detailed kinetic mechanisms automatically generated by the EXGAS software. The validations were based on recent data of the literature. The studied compounds are methane, ethane, propane, n-butane, n-pentane, n-heptane, iso-octane, and two mixtures for natural gas and surrogate gasoline fuel. Investigated conditions are the following: unburned gases temperature was varied from 300 to 600 K, pressures from 0.5 to 25 bar, and equivalence ratios range from 0.4 to 2. For the overall studied compounds, the agreement between measured and predicted laminar burning velocities is quite good.
Technical Paper

Turbine Efficiency Estimation for Fault Detection Application

2010-04-12
2010-01-0568
In nowadays diesel engine, the turbocharger system plays a very important role in the engine functioning and any loss of the turbine efficiency can lead to driveability problems and the increment of emissions. In this paper, a VGT turbocharger fault detection system is proposed. The method is based on a physical model of the turbocharger and includes an estimation of the turbine efficiency by a nonlinear adaptive observer. A sensitivity analysis is provided in order to evaluate the impact of different sensors fault, (drift and bias), used to feed the observer, on the estimation of turbine efficiency error. By the means of this analysis a robust variable threshold is provided in order to reduce false detection alarm. Simulation results, based on co-simulation professional platform (AMEsim© and Simulink©), are provided to validate the strategy.
Journal Article

Cold Operation with Optical and Numerical Investigations on a Low Compression Ratio Diesel Engine

2009-11-02
2009-01-2714
With a high thermal efficiency and low CO2 (carbon dioxide) emissions, Diesel engines become leader of transport market. However, the exhaust-gas legislation evolution leads to a drastic reduction of NOx (nitrogen oxide) standards with very low particulate, HC (unburned hydrocarbons) and CO (carbon monoxide) emissions, while combustion noise and fuel consumption must be kept under control. The reduction of the volumetric compression ratio (CR) is a key factor to reach this challenge, but it is today limited by the capabilities to provide acceptable performances during very cold operation: start and idle below −10°C. This paper focuses on the understanding of the main parameter’s impacts on cold operation. Effects of parameters like hardware configuration and calibration optimization are investigated on a real 4 cylinder Diesel 14:1 CR engine, with a combination of specific advanced tools.
Technical Paper

Simulation of Urea-SCR Process Applied to Lean-burn SI Engines

2009-11-02
2009-01-2776
Lean-burn combustion in SI engines can significantly reduce fuel consumption but NOx reduction becomes challenging because classic three-way catalyst (TWC) is no more efficient. Urea-SCR is then an interesting alternative solution because of its high NOx conversion efficiency without any additional fuel consumption. The coupling between two SI lean-burn engines (stratified and homogeneous combustion) and a urea-SCR catalyst was simulated on the NEDC cycle. Simulation results showed that the SCR efficiency would comply with the limits required by future Euro 5/6 regulations. Associated urea solution consumptions were estimated thanks to a simplified model. Finally, a comparison with a Diesel application was also made. It showed that the required amount of reducing agent remained significantly higher for SI lean-burn engines than for Diesel engine.
Journal Article

Development of Specific Tools for Analysis and Quantification of Pre-ignition in a Boosted SI Engine

2009-06-15
2009-01-1795
Recent developments on highly downsized spark ignition engines have been focused on knocking behaviour improvement and the most advanced technologies combination can face up to 2.5 MPa IMEP while maintaining acceptable fuel consumption. Unfortunately, knocking is not the only limit that strongly downsized engines have to confront. The improvement of low-end torque is limited by another abnormal combustion which appears as a random pre-ignition. This violent phenomenon which emits a sharp metallic noise is unacceptable even on modern supercharged gasoline engines because of the great pressure rise that it causes in the cylinder (up to 20 MPa). The phases of this abnormal combustion have been analysed and a global mechanism has been identified consisting of a local ignition before the spark, followed by a propagating phase and ended by a massive auto-ignition. This last step finally causes a steep pressure rise and pressure oscillations.
Technical Paper

Ethanol as a Diesel Base Fuel: Managing the Flash Point Issue - Consequences on Engine Behavior

2009-06-15
2009-01-1807
Facing more and more stringent regulations, new solutions are developed to decrease pollutant emissions. One of them have shown promising and relevant results. It consists of the use of ethanol as a blending component for diesel fuel Nevertheless, the addition of ethanol to Diesel fuel affects some key properties such as the flash point. Consequently, Diesel blends containing ethanol become highly flammable at a temperature around ambient temperature. This study proposes to improve the formulation of ethanol based diesel fuel in order to avoid flash point drawbacks. First, a focus on physical and chemical properties is done for ethanol based diesel fuels with and without flash point improvement. Second, blends are tested on a passenger car diesel engine, under a wide operating range conditions from low load low speed up to maximum power. The main advantage of the ethanol based fuels generate low smoke level, that allows using higher EGR rate, thus leading to an important NOx decrease.
Journal Article

Impact of Fuel Properties on the Performances and Knock Behaviour of a Downsized Turbocharged DI SI Engine - Focus on Octane Numbers and Latent Heat of Vaporization

2009-04-20
2009-01-0324
Facing the CO2 emission reduction challenge, the combination of downsizing and turbocharging appears as one of the most promising solution for the development of high efficiency gasoline engines. In this context, as knock resistance is a major issue, limiting the performances of turbocharged downsized gasoline engines, fuel properties are more than ever key parameters to achieve high performances and low fuel consumption's levels. This paper presents a combustion study carried out into the GSM consortium of fuel quality effects on the performances of a downsized turbocharged Direct Injection SI engine. The formulation of two adapted fuel matrix has allowed to separate and evaluate the impacts of three major fuel properties: Research Octane Number (RON), Motor Octane Number (MON) and Latent Heat of Vaporization (LHV). Engine tests were performed on a single cylinder engine at steady state operating condition.
Journal Article

Influence of the Valve-lift Strategy in a CAI™ Engine using Exhaust Gas Re-Breathing - Part 2: Optical Diagnostics and 3D CFD Results

2009-04-20
2009-01-0495
Among the existing concepts that help to improve the efficiency of spark ignition engines at part load, Controlled Auto-Ignition™ (CAI™) is an effective way to lower both fuel consumption and pollutant emissions without major modifications of the engine design. The CAI™ concept is based on the auto-ignition of a fuel mixture highly diluted with burnt gases in order to achieve high indicated efficiency and low pollutant emissions through low temperature combustion. Large amounts of burnt gases can be trapped in the cylinder by re-breathing them through the exhaust ports during the intake stroke. For that, a 2-step exhaust valve-lift profile is used. The interaction between the intake and exhaust flows during the intake stroke was identified as a key parameter to control the subsequent combustion in a CAI™ port fuel injected (PFI) engine.
Journal Article

A 0D Phenomenological Approach to Model Diesel HCCI Combustion with Multi-Injection Strategies Using Probability Density Functions and Detailed Tabulated Chemistry

2009-04-20
2009-01-0678
More and more stringent restrictions concerning the pollutant emissions of ICE (Internal Combustion Engines) constitute a major challenge for the automotive industry. New combustion strategies such as LTC (Low Temperature Combustion), PCCI (Premixed Controlled Compression Ignition) or HCCI (Homogeneous Charge Compression Ignition) are promising solutions to achieve the imposed emission standards. They permit low NOx and soot emissions via a lean and highly diluted combustion regime, thus assuring low combustion temperatures. In next generation of ICE, new technologies allow the implementation of complex injection strategies in order to optimize the combustion process. This requires the creation of numerical tools adapted to these new challenges. This paper presents a 0D Diesel HCCI combustion model based on a physical 3D CFD (Computational Fluid Dynamics) approach.
Technical Paper

Influence of the Valve-lift Strategy in a CAI™ Engine using Exhaust Gas Re-Breathing - Part 1: Experimental Results and 0D Analysis

2009-04-20
2009-01-0299
Among the existing concepts that help to improve the efficiency of spark ignition engines at part load, Controlled Auto-Ignition™ (CAI™) is an effective way to lower both fuel consumption and pollutant emissions without major modifications of the engine design. The CAI™ concept is based on the auto-ignition of a fuel mixture highly diluted with burnt gases in order to achieve high indicated efficiency and low pollutant emissions through low temperature combustion. In a 4-stroke engine, large amounts of burnt gases can be trapped in the cylinder by re-breathing them through the exhaust ports during the intake stroke using a 2-step exhaust valve-lift profile. The interaction between the intake and exhaust flows during the intake stroke was identified as a key parameter to control the subsequent combustion in a CAI™ PFI engine. Consequently, the intake valve-lift profile as well as the exhaust re-opening profile can potentially be used as control parameters for this combustion mode.
Technical Paper

Modelling Turbocharged Spark-Ignition Engines: Towards Predictive Real Time Simulators

2009-04-20
2009-01-0675
Due to increasingly stringent regulations, reduction of pollutant emissions and consumption are currently two major goals of the car industry. One way to reach these objectives is to enhance the management of the engine in order to optimize the whole combustion process. This requires the development of complex control strategies for the air and the fuel paths, and for the combustion process. In this context, engine 0D modelling emerges as a pertinent tool for investigating and validating such strategies. Indeed, it represents a useful complement to test bench campaigns, on the condition that these 0D models are accurate enough and manage to run quite fast, eventually in real time. This paper presents the different steps of the design of a high frequency 0D simulator of a downsized turbocharged Port Fuel Injector (PFI) engine, compatible with real time constraints.
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