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Technical Paper

Quantitative Spatially Resolved Measurements of Total Radiation in High-Pressure Spray Flames

2014-04-01
2014-01-1252
Quantitative measurements of the total radiative heat transfer from high-pressure diesel spray flames under a range of conditions will enable engine modelers to more accurately understand and predict the effects of advanced combustion strategies on thermal loads and efficiencies. Moreover, the coupling of radiation heat transfer to soot formation processes and its impact on the temperature field and gaseous combustion pollutants is also of great interest. For example, it has been shown that reduced soot formation in diesel engines can result in higher flame temperatures (due to less radiative cooling) leading to greater NOx emissions.
Technical Paper

Optimizing the Performance of a 50cc Compression Ignition Two-Stroke Engine Operating on Dimethyl Ether

2011-04-12
2011-01-0144
The paper describes the optimization of a 50 cc crankcase scavenged two-stroke diesel engine operating on dimethyl ether (DME). The optimization is primarily done with respect to engine efficiency. The underlying idea behind the work is that the low weight, low internal friction and low engine-out NOx of such an engine could make it ideal for future vehicles operating on second-generation biofuels. Data is presented for the performance and emissions at the current state of development of the engine. Brake efficiencies above 30% were obtained despite the small size of the engine. In addition, efficiencies near the maximum were found over a wide operating range of speeds and loads. Maximum bmep is 500 kPa. Results are shown for engine speeds ranging from 2000 to 5000 rpm and loads from idle to full load. At all speeds and loads NOx emissions are below 200 ppm and smokeless operation is achieved. Design improvements relative to an earlier prototype are described.
Technical Paper

HCCI Gas Engine: Evaluation of Engine Performance, Efficiency and Emissions - Comparing Producer Gas and Natural Gas

2011-04-12
2011-01-1196
The Technical University of Denmark, DTU, has constructed, built and tested a gasifier [1, 11] that is fueled with wood chips and achieves a 93% conversion efficiency from wood to producer gas. By combining the gasifier with an internal combustion engine and a generator, a co-generative system can be realized that produces electricity and heat. The gasifier uses the waste heat from the engine for drying and pyrolysis of the wood chips while the produced gas is used to fuel the engine. To achieve high efficiency in converting biomass to electricity it necessitates an engine that is adapted to high efficiency operation using the specific producer gas from the DTU gasifier. So far the majority of gas engines of today are designed and optimized for SI-operation on natural gas.
Journal Article

Comparison of Diesel Spray Combustion in Different High-Temperature, High-Pressure Facilities

2010-10-25
2010-01-2106
Diesel spray experimentation at controlled high-temperature and high-pressure conditions is intended to provide a more fundamental understanding of diesel combustion than can be achieved in engine experiments. This level of understanding is needed to develop the high-fidelity multi-scale CFD models that will be used to optimize future engine designs. Several spray chamber facilities capable of high-temperature, high-pressure conditions typical of engine combustion have been developed, but because of the uniqueness of each facility, there are uncertainties about their operation. For this paper, we describe results from comparative studies using constant-volume vessels at Sandia National Laboratories and IFP.
Journal Article

Effects of Methane/Hydrogen Blends On Engine Operation: Experimental And Numerical Investigation of Different Combustion Modes

2010-10-25
2010-01-2165
The introduction of alternative fuels is crucial to limit greenhouse gases. CNG is regarded as one of the most promising clean fuels given its worldwide availability, its low price and its intrinsic properties (high knocking resistance, low carbon content...). One way to optimize dedicated natural gas engines is to improve the CNG slow burning velocity compared to gasoline fuel and allow lean burn combustion mode. Besides optimization of the combustion chamber design, hydrogen addition to CNG is a promising solution to boost the combustion thanks to its fast burning rate, its wide flammability limits and its low quenching gap. This paper presents an investigation of different methane/hydrogen blends between 0% and 40 vol. % hydrogen ratio for three different combustion modes: stoichiometric, lean-burn and stoichiometric with EGR.
Technical Paper

Improving Emissions, Noise and Fuel Economy Trade-Off by using Multiple Injection Strategies in Diesel Low Temperature Combustion (LTC) Mode

2010-10-25
2010-01-2162
Latest emissions standards impose very low NOx and particle emissions that have led to new Diesel combustion operating conditions, such as low temperature combustion (LTC). The principle of LTC is based on enhancing air fuel mixing and reducing combustion temperature, reducing raw nitrogen oxides (NOx) and particle emissions. However, new difficulties have arisen. LTC is typically achieved through high dilution rates and low CR, resulting in increased auto-ignition delay that produces significant noise and deteriorates the combustion phasing. At the same time, lower combustion temperature and reduced oxygen concentration increases hydrocarbon (HC) and carbon oxide (CO) emissions, which can be problematic at low load. Therefore, if LTC is a promising solution to meet future emission regulations, it imposes a new emissions, fuel consumption and noise trade-off. For this, the injection strategy is the most direct mean of controlling the heat release profile and fuel air mixture.
Technical Paper

Development of a Flex Fuel Vehicle: Impact on Powertrain's Design and Calibration

2010-10-25
2010-01-2087
The benefits of running on ethanol-blended fuels are well known, especially global CO₂ reduction and performances increase. But using ethanol as a fuel is not drawbacks free. Cold start ability and vehicle autonomy are appreciably reduced. These two drawbacks have been tackled recently by IFP and its partners VALEO and Cristal Union. This article will focus on the second one, as IFP had the responsibility to design the powertrain of a fully flex-fuel vehicle (from 0 to 100% of ethanol) with two main targets: reduce the fuel consumption of the vehicle and maintain (at least) the vehicle performances. Using a MPI scavenging in-house concept together with turbocharging, as well as choosing the appropriate compression ratio, IFP managed to reach the goals.
Journal Article

Optimization of a Euro 5 Vehicle Powered by an Ethanol Based Diesel Fuel

2010-05-05
2010-01-1520
Diversifying energy resources and reducing greenhouse gas emissions are key priorities in the forthcoming years for the automotive industry. Currently, among the different solutions, sustainable biofuels are considered as one of the most attractive answer to these issues. This paper deals with the vehicle application of an innovative diesel fuel formulation using Ethanol to tackle these future challenges. The main goal is to better understand the impact of using biofuel blends on engine behavior, reliability and pollutants emissions. This alternative oxygenated fuel reduces dramatically particulate matter (PM) emissions; this paves the way to improve the NOx/PM/CO₂ trade-off. Another major interest is to avoid adding a particulate filter in the exhaust line and to avoid modifying powertrain and vehicle hardware and therefore to minimize the overall cost to fulfill upcoming emission regulations.
Technical Paper

Reduction of HCCI Combustion Noise Through Piston Crown Design

2010-05-05
2010-01-1487
Seven shapes of piston crowns have been evaluated for their ability to reduce HCCI knock and transmission of combustion noise to the engine. The performance of each piston crown was evaluated with measurements of cylinder pressure, engine vibration and acoustic sound pressure measured one meter away from the engine. The experiments were conducted in a diesel engine that was run in HCCI combustion mode with a fixed quantity of DME as fuel. The results show that combustion knock is effectively suppressed by limiting the size of the volume in which the combustion occurs. Splitting the compression volume into four smaller volumes placed between the perimeter of the piston and the cylinder liner increased the noise to a higher level than that generated with a flat piston crown. This was due to resonance between the four volumes. Using eight volumes instead decreased the noise.
Technical Paper

Controlling the Heat Release in HCCI Combustion of DME with Methanol and EGR

2010-05-05
2010-01-1489
The effects of methanol and EGR on HCCI combustion of dimethyl ether have been tested separately in a diesel engine. The engine was equipped with a common rail injection system which allowed for random injection of DME. The engine could therefore be operated either as a normal DI CI engine or, by advancing the injection timing 360 CAD, as an HCCI engine. The compression ratio of the engine was reduced to 14.5 by enlarging the piston bowls. The engine was operated in HCCI mode with DME at an equivalence ratio of 0.25. To retard the combustion timing, methanol was port fuel injected and the optimum quantity required was determined. The added methanol increased the BMEP by increasing the total heat release and retarding the combustion to after TDC. Engine knock was reduced with increasing quantities of methanol. The highest BMEP was achieved when the equivalence ratio of methanol was around 0.12 at 1000 RPM, and around 0.76 at 1800 RPM. EGR was also used to retarding the timing.
Journal Article

Analysis of Combustion Process in Cold Operation with a Low Compression Ratio Diesel Engine

2010-04-12
2010-01-1267
Future emissions standards for passenger cars require a reduction of NOx (nitrogen oxide) and CO₂ (carbon dioxide) emissions of diesel engines. One of the ways to reach this challenge while keeping other emissions under control (CO: carbon monoxide, HC: unburned hydrocarbons and particulates) is to reduce the volumetric compression ratio (CR). Nevertheless complications appear with this CR reduction, notably during very cold operation: start and idle. These complications justify intensifying the work in this area. Investigations were led on a real 4-cylinder diesel 13.7:1 CR engine, using complementary tools: experimental tests, in-cylinder visualizations and CFD (Computational Fluid Dynamics) calculations. In previous papers, the way the Main combustion takes place according to Pilot combustion behavior was highlighted. This paper, presents an in-depth study of mixture preparation and the subsequent combustion process.
Technical Paper

Modeling of Pollutant Emissions Using Combined Tabulated Detailed Kinetics and Reduced Kinetics

2010-04-12
2010-01-0628
In the context of low consumption and low emissions engines development, combustion processes modeling is a challenging subject as the requirements for accurately controlled pollutant emissions are becoming more stringent. From a scientific point of view, it is a major source of in-depth investigations as the chemical processes involved are strongly coupled to the flow characteristics. Among the various approaches developed recently to account for these processes in realistic configurations, tabulated techniques appear to be a promising way. They induce a good compromise between the accuracy of detailed chemistry and the computational time necessary to calculate complex configurations. Tabulation approaches were firstly developed to address the modeling of species concentrations in stationary combustors. They consist basically of pre-computed chemical kinetics using detailed mechanisms.
Technical Paper

Quantifying Benefits of Dual Cam Phasers, Lean Mixture and EGR on the Operating Range and Fuel Economy of a PFI NVO CAI Engine

2010-04-12
2010-01-0844
Among the existing concepts that help to improve the efficiency of spark-ignition engines at part load, Controlled Auto-Ignition™ (CAI™) is an effective way to lower both fuel consumption and pollutant emissions. This combustion concept is based on the auto-ignition of an air-fuel-mixture highly diluted with hot burnt gases to achieve high indicated efficiency and low pollutant emissions through low temperature combustion. To minimize the costs of conversion of a standard spark-ignition engine into a CAI engine, the present study is restricted to a Port Fuel Injection engine with a cam-profile switching system and a cam phaser on both intake and exhaust sides. In a 4-stroke engine, a large amount of burnt gases can be trapped in the cylinder via early closure of the exhaust valves. This so-called Negative Valve Overlap (NVO) strategy has a key parameter to control the amount of trapped burnt gases and consequently the combustion: the exhaust valve-lift profile.
Technical Paper

Control-Oriented Mean-Value Model of a Fuel-Flexible Turbocharged Spark Ignition Engine

2010-04-12
2010-01-0937
Among the last years, environmental concerns have raised the interest for biofuels. Ethanol, blended with gasoline seems particularly suited for the operation of internal combustion engines, and has been in use for severals years in some countries. However, it has a strong impact on engine performance, which is emphasized on recent engine architectures, with downsizing through turbocharging and variable valve actuation. Taking all the benefits of ethanol-blended fuel thus requires an adaptation of the engine management system. This paper intends to assess the effect of gasoline-ethanol blending from this point of view, then to describe a mean-value model of a fuel-flexible turbocharged PFI-SI engine, which will serve as a basis for the development of control algorithms. The focus will be in this paper on ethanol content estimation in the blend, supported by both simulation and experimental results.
Technical Paper

Matching and Evaluating Methods for Euro 6 and Efficient Two-stage Turbocharging Diesel Engine

2010-04-12
2010-01-1229
While fuel efficiency has to be improved, future Diesel engine emission standards will further restrict vehicle emissions, particularly of nitrogen oxides. Increased in-cylinder filling is recognized as a key factor in addressing this issue, which calls for advanced design of air and exhaust gas recirculation circuits and high cooling capabilities. As one possible solution, this paper presents a 2-stage boosting breathing architecture, specially dedicated to improving the trade-off between emissions and fuel consumption instead of seeking to improve specific power on a large family vehicle equipped with a 1.6-liter Diesel engine. In order to do it, turbocharger matching was specifically optimized to minimize engine-out NOx emissions at part-load and consumption under common driving conditions. Engine speed and load were analyzed on the European driving cycle. The key operating points and associated upper boundary for NOx emission were identified.
Journal Article

Cold Operation with Optical and Numerical Investigations on a Low Compression Ratio Diesel Engine

2009-11-02
2009-01-2714
With a high thermal efficiency and low CO2 (carbon dioxide) emissions, Diesel engines become leader of transport market. However, the exhaust-gas legislation evolution leads to a drastic reduction of NOx (nitrogen oxide) standards with very low particulate, HC (unburned hydrocarbons) and CO (carbon monoxide) emissions, while combustion noise and fuel consumption must be kept under control. The reduction of the volumetric compression ratio (CR) is a key factor to reach this challenge, but it is today limited by the capabilities to provide acceptable performances during very cold operation: start and idle below −10°C. This paper focuses on the understanding of the main parameter’s impacts on cold operation. Effects of parameters like hardware configuration and calibration optimization are investigated on a real 4 cylinder Diesel 14:1 CR engine, with a combination of specific advanced tools.
Journal Article

Formation of Unburned Hydrocarbons in Low Temperature Diesel Combustion

2009-11-02
2009-01-2729
Low temperature combustion is a promising way to reach low NOx emissions in Diesel engines but one of its drawbacks, in comparison to conventional Diesel combustion is the drastic increase of Unburned Hydrocarbons (UHC). In this study, the sources of UHC of a low temperature combustion system were investigated in both a standard, all-metal single-cylinder Diesel engine and an equivalent optically-accessible engine. The investigations were conducted under low load operating conditions (2 and 4 bar IMEP). Two piston bowl geometries were tested: a wall-guided and a more conventional Diesel chamber geometry. Engine parameters such as the start of injection (SOI) timing, the level of charge dilution via exhaust gas re-circulation (EGR), intake temperature, injection pressure and engine coolant temperature were varied. Furthermore, the level of swirl and the diameter of the injector nozzle holes were also varied in order to determine and quantify the sources of UHC.
Technical Paper

Simulation of Urea-SCR Process Applied to Lean-burn SI Engines

2009-11-02
2009-01-2776
Lean-burn combustion in SI engines can significantly reduce fuel consumption but NOx reduction becomes challenging because classic three-way catalyst (TWC) is no more efficient. Urea-SCR is then an interesting alternative solution because of its high NOx conversion efficiency without any additional fuel consumption. The coupling between two SI lean-burn engines (stratified and homogeneous combustion) and a urea-SCR catalyst was simulated on the NEDC cycle. Simulation results showed that the SCR efficiency would comply with the limits required by future Euro 5/6 regulations. Associated urea solution consumptions were estimated thanks to a simplified model. Finally, a comparison with a Diesel application was also made. It showed that the required amount of reducing agent remained significantly higher for SI lean-burn engines than for Diesel engine.
Journal Article

Advanced Injection Strategies for Controlling Low-Temperature Diesel Combustion and Emissions

2009-06-15
2009-01-1962
The simultaneous reduction of engine-out nitrogen oxide (NOx) and particulate emissions via low-temperature combustion (LTC) strategies for compression-ignition engines is generally achieved via the use of high levels of exhaust gas recirculation (EGR). High EGR rates not only result in a drastic reduction of combustion temperatures to mitigate thermal NOx formation but also increases the level of pre-mixing thereby limiting particulate (soot) formation. However, highly pre-mixed combustion strategies such as LTC are usually limited at higher loads by excessively high heat release rates leading to unacceptable levels of combustion noise and particulate emissions. Further increasing the level of charge dilution (via EGR) can help to reduce combustion noise but maximum EGR rates are ultimately restricted by turbocharger and EGR path technologies.
Journal Article

A Comparison of Combustion and Emissions Behaviour in Optical and Metal Single-Cylinder Diesel Engines

2009-06-15
2009-01-1963
Single cylinder optical engines are used for internal combustion (IC) engine research as they allow for the application of qualitative and quantitative non-intrusive, diagnostic techniques to study in-cylinder flow, mixing, combustion and emissions phenomena. Such experimental data is not only important for the validation of computational models but can also provide a detailed insight into the physical processes occurring in-cylinder which is useful for the further development of new combustion strategies such as gasoline homogeneous charge compression ignition (HCCI) and Diesel low temperature combustion (LTC). In this context, it is therefore important to ensure that the performance of optical engines is comparable to standard all-metal engines. A comparison of optical and all-metal engine combustion and emissions performance was performed within the present study.
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