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Technical Paper

New 2.0 L Inline 4-Cylinder Gasoline Direct Injection Engine

2023-04-11
2023-01-0400
Honda has developed a new hybrid system targeting the C and D segments that aims for the latest environmental performance, high fuel economy, and enhanced acceleration feeling in driving. The new engine to be applied to this new hybrid system has been developed with the goal of expanding the high thermal efficiency range, realizing the latest environmental performance, and high quietness. The new engine has adopted the Atkinson cycle and cooled exhaust gas recirculation (EGR) carried over from the previous model [1], and employed an in-cylinder direct fuel injection system with fuel injection pressure of 35 MPa. The combustion chamber and ports have been newly designed to match the fuel system changes. By realizing high-speed combustion, the engine realized a high compression ratio with the mechanical compression ratio of 13.9.
Technical Paper

Research on Regenerative Braking Control Strategy under High Charge State Using Prescribed Performance Prediction Control

2022-10-28
2022-01-7041
To reduce the energy consumption level of electric vehicles, the working range of the regenerative braking system will gradually expand to the high state of charge of the battery. The time delay in the control signal transmission path of the high state of charge regenerative braking control process will affect the regenerative braking. At the same time, regenerative braking under a high state of charge puts forward higher requirements for the control accuracy of regenerative current. In the research of this paper, the motor model, battery model, and vehicle dynamics model are firstly established by using MATLAB/Simulink, and the dynamic relationship between regenerative current and regenerative braking torque is analyzed at the same time. Considering the system time delay, this paper proposes a high-charge regenerative braking control strategy (SPPC) that combines Smith prediction and prescribed performance control.
Journal Article

Pad Correction Estimation around 5 Belt Wind Tunnel Wheel Belts Using Pressure Tap Measurement and Mathematical Pressure Distribution Model

2022-03-29
2022-01-0902
5 belt wind tunnels are the most common facility to conduct the experimental aerodynamics development for production cars. Among aerodynamic properties, usually drag is the most important development target, but lift force and its front/rear balance is also important for vehicle dynamics. Related to the lift measurement, it is known that the “pad correction”, the correction in the lift measurement values for the undesirable aerodynamic force acting on wheel belt surface around the tire contact patch, must be accounted. Due to the pad correction measurement difficulties, it is common to simply subtract a fixed amount of lift values from measured lift force. However, this method is obviously not perfect as the pad corrections are different for differing vehicle body shapes, aerodynamic configurations, tire sizes and shapes.
Technical Paper

Research on Performance of Pulsed Twin-Fluid Injector and Its Application on a Spark Ignition UAV Engine

2021-04-06
2021-01-0651
The principal objective of the present work is to investigate the fundamental characteristics of a commercially available outwardly opening twin-fluid injector, which utilizes air-assisted atomization principle to attain pulse-type injection of fuel-air mixture. The electromagnetic characteristics of this injector were simulated and the effects of dominating parameters on the electromagnetic force to drive injector were ascertained. On that basis, this paper elaborates on the fundamental characteristics of air-assisted spray using gasoline and kerosene with the employment of two types of optical testing techniques. The spray morphological evolution under varied fuel injection durations and ambient pressures were captured with high-speed shadowgraph thus the corresponding external macroscopic characteristics were obtained and further compared. Spray droplet velocity and diameter at fixed monitoring location were measured by using PDPA (Phase Doppler Particle Analyzer).
Technical Paper

Research on Manual Transmission Rattle Noise Experiment Technique

2021-04-06
2021-01-0702
Gear rattle noise is one of the important characteristics of manual and dual-clutch transmission,it is generated by the impact of unloaded meshing gear pairs in the transmission due to engine torsional vibration. Based on a front-drive manual transmission and a five dynos drivetrain NVH test bench with high-speed sine wave generator function, this paper designs an experimental program suitable for transmission rattle noise. By driving dynamometer to simulate the torque fluctuation of real engine, the main research is to study the characteristics of the transmission rattle noise under different excitation amplitudes and different excitation frequencies, and the sensitivity of rattle noise under different gears, different oil temperatures, different excitation amplitudes and excitation frequencies is analyzed. Finally, the transmission maps of rattle noise in different gears can be obtained.
Technical Paper

Comparative Research on Emission Characteristic and Combustion Characteristic of Gasoline Direct Injection and Port Fuel Injection for Free-Piston Linear Generator

2020-09-15
2020-01-2220
As a new type of energy, free-piston linear generator (FPLG) attracts more research on its stable operation and power performance, while less on its combustion and emission performance. So, in this paper, the emission characteristics of FPLG in two different modes are studied through a port fuel injection (PFI) mode which was verified by the experiment and a gasoline direct injection (GDI) mode. The results showed that: both the GDI mode and the PFI mode produced large amounts of nitrogen oxide (NOx) during the working process. But the GDI mode produced before the PFI mode and it produced nearly 2 times than the PFI mode. However, the formation rate of NOx in GDI mode is much lower than that in PFI mode. Meanwhile, in both modes, 90% of NOX was generated in the cylinder at the temperature higher than 1750K, and only about 10% of NOX was generated at a temperature lower than 1750K.
Technical Paper

Investigation on the Deformation of Injector Components and Its Influence on the Injection Process

2020-04-14
2020-01-1398
The deformation of injector components cannot be disregarded as the pressure of the system increases. Deformation directly affects the characteristics of needle movement and injection quantity. In this study, structural deformation of the nozzle, the needle and the control plunger under different pressures is calculated by a simulation model. The value of the deformation of injector components is calculated and the maximum deformation location is also determined. Furthermore, the calculated results indicates that the deformation of the control plunger increases the control chamber volume and the cross-section area between the needle and the needle seat. A MATLAB model is established to The influence of structural deformation on needle movement characteristics and injection quantity is investigate by a numerical model. The results show that the characteristic points of needle movement are delayed and injection quantity increases due to the deformation.
Technical Paper

On Road Fuel Economy Impact by the Aerodynamic Specifications under the Natural Wind

2020-04-14
2020-01-0678
According to some papers, the label fuel economy and the actual fuel economy experienced by the customers may exhibit a gap. One of the reasons may stem from the aerodynamic drag variations due to the natural wind. The fuel consumption is measured through bench test under several driving modes by using the road load as input condition. The road load is measured through the coast down test under less wind ambient conditions as determined by each regulation. The present paper aims to analyze the natural wind conditions encountered by the vehicle on public roads and to operate a comparison between the fuel consumptions and the driving energy. In this paper, the driving energy is calculated by the aerodynamic drag from the natural wind specifications and driving conditions. This driving energy and the fuel consumptions show good correlation. The fuel consumption is obtained from the vehicle Engine control unit(ECU) data.
Technical Paper

Numerical Simulation and Optimization for Combustion of an Opposed Piston Two-Stroke Engine for Unmanned Aerial Vehicle (UAV)

2020-04-14
2020-01-0782
An opposed piston two-stroke engine is more suitable for use in an unmanned aerial vehicle because of its small size, excellent self-balancing, stable operation, and low noise. Consequently, in this study, based on experimental data for a prototype opposed piston two-stroke engine, numerical simulation models were established using GT-POWER for 1D simulation and AVL-FIRE for 3D CFD simulation. The mesh grid and solver parameters for the numerical model of the CFD simulation were determined to guarantee the accuracy of the numerical simulation, before studying and optimizing the ventilation efficiency of the engine with different dip angles. Furthermore, the fuel spray and combustion were analyzed and optimized in details.
Technical Paper

Onboard Ethanol-Gasoline Separation System for Octane-on-Demand Vehicle

2020-04-14
2020-01-0350
Bioethanol is being used as an alternative fuel throughout the world based on considerations of reduction of CO2 emissions and sustainability. It is widely known that ethanol has an advantage of high anti-knock quality. In order to use the ethanol in ethanol-blended gasoline to control knocking, the research discussed in this paper sought to develop a fuel separation system that would separate ethanol-blended gasoline into a high-octane-number fuel (high-ethanol-concentration fuel) and a low-octane-number fuel (low-ethanol-concentration fuel) in the vehicle. The research developed a small fuel separation system, and employed a layout in which the system was fitted in the fuel tank based on considerations of reducing the effect on cabin space and maintaining safety in the event of a collision. The total volume of the components fitted in the fuel tank is 6.6 liters.
Technical Paper

Controlling Strategy for the Performance and NOx Emissions of the Hydrogen Internal Combustion Engines with a Turbocharger

2020-04-14
2020-01-0256
Hydrogen fuel is a future energy to solve the problems of energy crisis and environmental pollution. Hydrogen internal combustion engines can combine the advantage of hydrogen without carbon pollution and the main basic structure of the traditional engines. However, the power of the port fuel injection hydrogen engines is smaller than the same volume gasoline engine because the hydrogen occupies the volume of the cylinder and reduces the air mass flow. The turbocharger can increase the power of hydrogen engines but also increase the NOx emission. Hence, a comprehensive controlling strategy to solve the contradiction of the power, BTE and NOx emission is important to improve the performance of hydrogen engines. This paper shows the controlling strategy for a four-stroke, 2.3L hydrogen engine with a turbocharger. The controlling strategy divides the operating conditions of the hydrogen engine into six parts according to the engine speeds and loads.
Technical Paper

MR20DD Motoring Fuel Economy Test for 0W-12 and 0W-8 Low Viscosity Engine Oil

2019-12-19
2019-01-2295
The SAE J300 classification was expanded to 0W-12 and 0W-8 viscosity grades in 2015, and lower viscosity engine oils have been studied in the industry. ILSAC GF-6B that will be introduced in 2020 will specify a 0W-16 requirement, but 0W-12 and 0W-8 grades are not considered. Because engine oil equal to or higher than the 0W-20 grade is recommended for almost all engines globally, suitable engine tests for 0W-12 and 0W-8 do not exist. Therefore, the Japan Automobile Manufacturers Association, Petroleum Association of Japan and Society of Automotive Engineers of Japan decided to establish new 0W-12 and 0W-8 low viscosity engine oil specifications. It is referred to as JASO GLV-1, and together with a new fuel economy engine test procedure, these engine oils for better fuel economy will be put on the Japanese market in 2019. Motoring friction torque tests are widely used to ascertain the friction reduction effect of fuel-economy engine oils.
Technical Paper

Development of Intelligent Power Unit for 2018 Model Year Accord Hybrid

2019-04-02
2019-01-0592
A compact intelligent power unit capable of being installed under the rear seating was developed for the 2018 model year Accord Hybrid that is to be equipped with the SPORT HYBRID Intelligent Multi Mode Drive (i-MMD) system. The space under the rear seat features multiple constraints on dimensions. In the longitudinal direction, it is necessary to attempt to help ensure occupant leg room and to position the fuel tank; in the vertical direction, it is necessary to attempt to help ensure occupants comfort and a minimum ground clearance; and in the lateral direction, it is necessary to avoid the position of the body side frames and the penetrating section of the exhaust pipe. The technologies described below were applied in order to reduce the size of components, making it possible to position the IPU amid these constraint conditions.
Technical Paper

Prediction Method of Snow Ingress Amount into the Engine Air Intake Duct Employing LES and Detailed Snow Accumulation Model

2019-04-02
2019-01-0805
When a vehicle is driven in snowy conditions, if a proper air intake design is not adopted, the snow lifted by the leading vehicles may penetrate into the engine air intake, in case of large snow ingress amount, causing a power drop. The evaluation of such risk for the intake is carried out through climatic wind tunnel tests, which cannot be conducted at the early stage of vehicle development when the prototype vehicle does not exist. In order to study that risk prior to the prototype vehicle delivery, computational fluid dynamics (CFD) which predicts the snow ingress amount accurately was established with taking into account unsteady air flow and snow accumulation. Large Eddy Simulation (LES) was used to reproduce the unsteady flow field, leading to a good agreement of the flow downstream from the snow generator with the experimental one measured by Particle Image Velocimetry (PIV). As for the snow particle behavior model, the Lagrangian method was chosen.
Technical Paper

Diesel CAI Combustion in Uniflow Scavenging 2-Stroke Engine Provided with Port Fuel Injection Device

2018-10-30
2018-32-0015
We studied a simple and cost effective controlled auto ignition (CAI) combustion engine in order to achieve simultaneous reduction of NOx and soot, which are issues in diffusion combustion. The engine type was a uniflow scavenging 2-stroke engine, and the fuel used was diesel, as is common in diesel engines. We examined the position of the injector that effectively forms the premixture and realized stable operation with diesel fuel by the low pressure fuel injection device for port fuel injection (PFI), and it was found that the CAI combustion ignition timing can be controlled through setting the air/fuel ratio that obtains the optimal ignition timing per operation conditions.
Technical Paper

ISO 26262 C Class Evaluation Method for Motorcycles by Expert Riders Incorporating Technical Knowledge Obtained from Actual Riding Tests

2017-11-05
2017-32-0057
In applying the ISO 26262 controllability classification for motorcycles in actual riding tests, a subjective evaluation by expert riders is considered to be the appropriate approach from the viewpoint of safety. We studied the construction of an expert-rider-based C class evaluation method for motorcycles and developed some evaluation test cases reproducing various hazardous events. We determined that it was necessary to accumulate more evaluation cases for further representative scenarios and that, to avoid variations in such evaluations, a method in which different expert riders can carry out testing following a common understanding had to be devised. Considering these problems for practical application, this study aimed at establishing an actual riding test method for C class evaluation by expert riders and to develop a deeper understanding of test procedures and management.
Technical Paper

Design and Optimization of Injector Based on Voice Coil Motor

2017-10-08
2017-01-2301
The electronic control of direct injection fuel system, which could improve engine fuel efficiency, dynamics and engine emission performance through good atomization, precise control of fuel injection time and improvement of fuel-gas mixture, is the key technology to achieve the stratified combustion and lean combustion. In this paper, a direct injection injector that based on voice coil motor was designed aiming at the technical characteristics of one 800cc two-stroke cam-less engine. Prior to a one - dimensional simulation model of injector was established by AMEsim and the maximal fuel injection demand was met via the optimization of the main parameters of the injector, the structure of the voice coil motor was optimized by magnetic equivalent circuit method. After that, the maximal flow rate of the injector was verified by the injector bench test while the atomization characteristic of the injector was verified by using a high-speed camera.
Technical Paper

Analysis on the Influence of Key Parameters of Control Valve on the Performance Characteristics of Electromagnetic Injector

2017-10-08
2017-01-2310
The control valve is the most important implementation part of a high pressure common rail system, and its flow characteristics have a great influence on the performance of an injector. In this paper, based on the structure and the working principle of an electromagnetic injector in a high pressure common rail system, a simulation model of the injector is established by AMESim software. Some key parameters of the control valve, including the volume of the control chamber, the diameter of the orifice Z (feeding orifice), the diameter of the orifice A (discharge orifice) and the hole diameter of the fuel diffusion hole are studied by using this model. The results show that these key structural parameters of the control valve have a great influence on the establishment of the control chamber pressure and the action of the needle valve.
Technical Paper

Analysis of Spray Feature Injected by Tailpipe Injector for Aftertreatment of Diesel Engine Emissions

2017-10-08
2017-01-2373
Diesel Particulate Filter (DPF) is a very effective aftertreatment device to limit particulate emissions from diesel engines. As the amount of soot collected in the DPF increases, the pressure loss increases. Therefore, DPF regeneration needs to be performed. Injected fuel into the exhaust line upstream of the Diesel Oxidation Catalyst (DOC), hydrocarbons are oxidized on the DOC, which increases the exhaust gas temperature at the DPF inlet. It is also necessary that the injected fuel is completely vaporized before entering the DOC, and uniformly mixed with the exhaust gases in order to make the DOC work efficiency. However, ensuring complete evaporation and an optimum mixture distribution in the exhaust line are challenging. Therefore, it is important that the fuel spray feature is grasped to perform DPF regeneration effectively. The purpose of this study is the constructing a simulation model.
Technical Paper

Study of High Power Dynamic Charging System

2017-03-28
2017-01-1245
The use of electric vehicles (EV) is becoming more widespread as a response to global warming. The major issues associated with EV are the annoyance represented by charging the vehicles and their limited cruising range. In an attempt to remove the restrictions on the cruising range of EV, the research discussed in this paper developed a dynamic charging EV and low-cost infrastructure that would make it possible for the vehicles to charge by receiving power directly from infrastructure while in motion. Based on considerations of the effect of electromagnetic waves, charging power, and the amount of power able to be supplied by the system, this development focused on a contact-type charging system. The use of a wireless charging system would produce concerns over danger due to the infiltration of foreign matter into the primary and secondary coils and the health effects of leakage flux.
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