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Roller offsetting is an incremental forming technique used to generate offset stiffening or mating features in sheet metal parts. Compared to die forming, roller offsetting utilizes generic tooling to create versatile designs at a relatively lower forming speed, making it well-suited for low volume productions in automotive and other industries. However, more significant distortion can be generated from roller offset forming process resulting from springback after forming. In this work, we use particle swarm optimization to identify the tool path and resulting feature geometry that minimizes distortion. In our approach, time-dependent finite element simulations are adopted to predict the distortion of each candidate tool path using a quarter symmetry model of the part. A multi-objective fitness function is used to both minimize the distortion measure while constraining the minimal radius of curvature in the tool path.

Adaptive cruise control is one of the key technologies in advanced driver assistance systems. However, improving the performance of autonomous driving systems requires addressing various challenges, such as maintaining the dynamic stability of the vehicle during the cruise process, accurately controlling the distance between the ego vehicle and the preceding vehicle, resisting the effects of nonlinear changes in longitudinal speed on system performance. To overcome these challenges, an adaptive cruise control strategy based on the Takagi-Sugeno fuzzy model with a focus on ensuring vehicle lateral stability is proposed. Firstly, a collaborative control model of adaptive cruise and lateral stability is established with desired acceleration and additional yaw moment as control inputs. Then, considering the effect of the nonlinear change of the longitudinal speed on the performance of the vehicle system.

Human driving behavior's inherent variability, randomness, individual differences, and dynamic vehicle-road situations give human-machine cooperative (HMC) driving considerable uncertainty, which affects the applicability and effectiveness of HMC control in complex scenes. To overcome this challenge, we present a novel data-enabled game output regulation approach for HMC driving. Firstly, a global human-vehicle-road (HVR) model is established considering the varied driver's steering characteristic parameters, such as delay time, preview time, and steering gain, as well as the uncertainty of tire cornering stiffness and variable road curvature disturbance. The robust output regulation theory has been employed to ensure the global DVR system's closed-loop stability, asymptotic tracking, and disturbance rejection, even with an unknown driver's internal state. Secondly, an interactive shared steering controller has been designed to provide personalized driving assistance.

Driver's driving style has a great impact on lane changing behavior, especially in scenarios such as freeway on-ramps that contain a strong willingness to change lanes, both in terms of inter-vehicle interactions during lane changing and in terms of the driving styles of the two vehicles. This paper proposes a study on game-theoretic decision-making for lane-changing on highway on-ramps considering driving styles, aiming to facilitate safer and more efficient merging while adequately accounting for driving styles. Firstly, the six features proposed by the EXID dataset of lane-changing vehicles were subjected to Principal Component Analysis (PCA) and the three principal components after dimensionality reduction were extracted, and then clustered according to the principal components by the K-means algorithm. The parameters of lane-changing game payoffs are computed based on the clustering centers under several styles.

The performance of suspension system has a direct impact on the riding comfort and smoothness. For the traditional suspension can not effectively alleviate the impact of road surface and the poor anti-vibration performance, The dynamics model of vehicle suspension system is established, and the control model of vehicle four-degree-of-freedom active suspension is designed with fuzzy control strategy. On this basis, a comprehensive simulation model of the control model of vehicle active suspension coupled with road excitation is established. and the ride comfort of vehicles under different types of suspension are tested through Simulink. The simulation results show that compared with the passive suspension, the reduction of vehicle acceleration and dynamic deformation of the active suspension controlled by fuzzy PID can reach 33.76% and 22.45%. and the reduction of pitch Angle speed and dynamic load of the active suspension controlled by fuzzy PID can reach 16.18% and 10.72%.

The steer-by-wire (SBW) system, an integral component of the drive-by-wire chassis responsible for controlling the lateral motion of a vehicle, plays a pivotal role in enhancing vehicle safety. However, it poses a unique challenge concerning steering wheel return control, primarily due to its fundamental characteristic of severing the mechanical connection between the steering wheel and the turning wheel. This disconnect results in the inability to directly transmit the self-aligning torque to the steering wheel, giving rise to complications in ensuring a seamless return process. In order to realize precise control of steering wheel return, solving the problem of insufficient low-speed return and high-speed return overshoot of the steering wheel of the SBW system, this paper proposes a steering wheel active return control strategy for SBW system based on the backstepping control method.

Range anxiety in current battery electric vehicles is a challenging problem, especially for commercial vehicles with heavy payloads. Therefore, the development of electrified propulsion systems with multiple power sources, such as fuel cells, is an active area of research. Optimal speed planning and energy management, referred to as eco-driving, can substantially reduce the energy consumption of commercial vehicles, regardless of the powertrain architecture. Eco-driving controllers can leverage look-ahead route information such as road grade, speed limits, and signalized intersections to perform velocity profile smoothing, resulting in reduced energy consumption. This study presents a comprehensive analysis of the performance of an eco-driving controller for fuel cell electric trucks in a real-world scenario, considering a route from a distribution center to the associated supermarket.

In electric vehicle applications, the majority of the traction motors can be categorized as Permanent Magnet (PM) motors due to their outstanding performance. As indicated in the name, there are strong permanent magnets used inside the rotor of the motor, which interacts with the stator and causes strong magnetic pulling force during the assembly process. How to estimate this magnetic pulling force can be critical for manufacturing safety and efficiency. In this paper, a full 3D magnetostatic model has been proposed to calculate the baseline force using a dummy non-slotted cylinder stator and a simplified rotor for less meshing elements. Then, the full 360 deg model is simplified to a half-pole model based on motor symmetry to save the simulation time from 2 days to 2 hours. A rotor position sweep was conducted to find the maximum pulling force position. The result shows that the max pulling force happens when the rotor is 1% overlapping with the stator core.

Level 2 (L2) partial driving automation systems are rapidly emerging in the marketplace. L2 systems provide sustained automatic longitudinal and lateral vehicle motion control, reducing the need for drivers to continuously brake, accelerate and steer. Drivers, however, remain critically responsible for safely detecting and responding to objects and events. This paper summarizes variations of L2 systems (hands-on and/or hands-free) and considers human drivers’ roles when using L2 systems and for designing Human-Machine Interfaces (HMIs), including Driver Monitoring Systems (DMSs). In addition, approaches for examining potential unintended consequences of L2 usage and evaluating L2 HMIs, including field safety effect examination, are reviewed. The aim of this paper is to guide L2 system HMI development and L2 system evaluations, especially in the field, to support safe L2 deployment, promote L2 system improvements, and ensure well-informed L2 policy decision-making.

The proposed Euro 7 regulation includes On Board Monitoring, or OBM, to continuously monitor vehicles for emission exceedances. OBM relies on feedback from existing or additional sensors to identify high emitting vehicles, which poses many challenges. Currently, sensors are not commercially available for all emissions constituents, and the accuracy of available sensors is not capable enough for in use compliance determination. On board emissions models do not offer enough fidelity to determine in use compliance and require new complex model innovation development which will be extremely complicated to implement on board the vehicle. The stack up of multi-component deterioration leading to an emissions exceedance is infeasible to detect using available sensors and models.

Driver steering feature clustering aims to understand driver behavior and the decision-making process through the analysis of driver steering data. It seeks to comprehend various steering characteristics exhibited by drivers, providing valuable insights into road safety, driver assistance systems, and traffic management. The primary objective of this study is to thoroughly explore the practical applications of various clustering algorithms in processing driver steering data and to compare their performance and applicability. In this paper, principal component analysis was employed to reduce the dimension of the selected steering feature parameters. Subsequently, K-means, fuzzy C-means, the density-based spatial clustering algorithm, and other algorithms were used for clustering analysis, and finally, the Calinski-Harabasz index was employed to evaluate the clustering results. Furthermore, the driver steering features were categorized into lateral and longitudinal categories.

Ambient temperature is a very sensitive use condition for electric vehicles (EVs), so it is imperative to ensure the maintenance of suitable temperature. This is particularly important in regions characterized by prolonged exposure to unfavorable temperature conditions. In such cases, it becomes necessary to implement insulation measures within parking facilities and allocate energy resources to sustain a desired temperature level. Solar energy is a renewable and environmentally friendly source of energy that is widely available. However, the effectiveness of utilizing solar energy is influenced by various factors, such as the time of day and weather conditions. The use of phase change material (PCM) in a latent heat energy storage (LHES) system has gained significant attention in this field. In contrast to single-phase energy storage materials, PCM offer a more effective heat storage capacity.

Currently, the rapid expansion of the global road transport industry and the imperative to reduce carbon emissions are propelling the advancement of electrified highways (EH). In order to conduct a comprehensive economic analysis of EH, it is crucial to develop a detailed /8.and comprehensive economic model that takes into account various transportation modes and factors that influence the economy. However, the existing economic models for EH lack comprehensiveness in terms of considering different transportation modes and economic factors. This study aims to fill this gap by designing an economic model for an EH-based Online DC-driven system (ODS) for long distance heavy-duty transport vehicle incorporating multi-factor sensitivities. Firstly, the performance parameters of the key components of the system are calculated using vehicle dynamics equations which involves selecting and matching the relevant components and determining the fundamental cost of vehicle transformation.

Most of the skin injuries caused by traffic accidents, sports, falls, etc. are in the intermediate strain rate range (1-100s-1), and the injuries may occur at different sites, impact velocities, and orientations. To investigate the multifactorial mechanical properties of rat skin at intermediate strain rates, a three-factor, three-level experimental protocol was established using the standard orthogonal table L9(34), which includes site (upper dorsal, lower dorsal, and ventral side), strain rate (1s-1, 10s-1, and 100 s-1), and sampling orientation (0°, 45°, and 90° relative to the spine). Uniaxial tensile tests were performed on rat skin samples according to the protocol to obtain stress-stretch ratio curves. Failure strain energy was selected as the index, and the influence of each factor on these indexes, the differences between levels of each factor, and the influence of errors on the results were quantified by analysis of variance (ANOVA).

With the rapid development of intelligent driving technology, there has been a growing interest in the driving comfort of automated vehicles. As vehicles become more automated, the role of the driver shifts from actively engaging in driving tasks to that of a passenger. Consequently, the study of the passenger experience in automated driving vehicles has emerged as a significant research area. In order to examine the impact of automatic driving on passengers' riding experience in vehicle platooning scenarios, this study conducted real vehicle experiments involving six participants. The study assessed the subjective perception scores, eye movement, and electrocardiogram (ECG) signals of passengers seated in the front passenger seat under various vehicle speeds, distances, and driving modes. The results of the statistical analysis indicate that vehicle speed has the most substantial influence on passenger perception.

Electric vehicles (EV) present distinctive challenges compared to ICE (Internal Combustion Engine) powered counterparts. Cabin heating and air-conditioning stand out among them, especially cabin heating in cold weather, owing to its outsized effect on drivable range of the vehicle. Efficient management of the cabin thermal system has the potential to improve vehicle range without compromising passenger comfort. A method to improve cabin thermal system regulation by effectively leveraging the solar load on the vehicle is proposed in this work. The methodology utilizes connectivity and mapping data to predict the solar load over a future time horizon. Typically, the solar load is treated as an unmeasured external disturbance which is compensated with control. It can however be treated as an estimated quantity with potential to enable predictive control. The solar load prediction, coupled with a passenger thermal comfort model, enables preemptive thermal system control over a route.

DC fast charging (DCFC) also referred to as L3 charging, is the fastest charging technology to replenish the drivable range of an electric vehicle. DCFC provides the convenience of faster charging time compared to L1 and L2 at the expense of potentially increased battery health degradation. It is known to accelerate battery capacity fade leading to reduced range and lifetime of the EV battery. While there are active efforts and several means to reduce the downsides of DCFC at cell chemistry level, this trade-off is still an important consideration for most battery cells in automotive propulsion applications. Since DCFC is a customer driven technology, informing drivers of the trade-off of each DCFC event can potentially result in better outcomes for the EV battery life. Traditionally, the driver is advised to limit DCFC events without providing quantifiable metrics to inform their decisions during EV charging.

Hood insulators are widely used in automotive industry to improve noise insulation, pedestrian impact protection and to provide aesthetic appeal. They are attached below the hood panel and are often complex in shape and size. Pedestrian head impacts are highly dynamic events with a compressive strain rate experienced by the insulator exceeding 300/s. The energy generated by the impact is partly absorbed by the hood insulators thus reducing the head injury to the pedestrian. During this process, the insulator experiences multi-axial stress states. The insulators are usually made of soft multi-layered materials, such as polyurethane or fiberglass, and have a thin scrim layer on either side. These materials are foamed to their nominal thickness and are compression molded to take the required shape of the hood. During this process they undergo thickness reduction, thereby increasing their density.

Cast austenitic stainless steels, such as 1.4837Nb, are widely used for turbo housing and exhaust manifolds which are subjected to elevated temperatures. Due to assembly constraints, geometry limitation, and particularly high temperatures, thermomechanical fatigue (TMF) issue is commonly seen in the service of those components. Therefore, it is critical to understand the TMF behavior of the cast steels. In the present study, a series of fatigue tests including isothermal low cycle fatigue tests at elevated temperatures up to 1100°C, in-phase and out-of-phase TMF tests in the temperature ranges 100-800°C and 100-1000°C have been conducted. Both creep and oxidation are active in these conditions, and their contributions to the damage of the steel are discussed.

Complex chassis systems operate in various environments such as low-mu surfaces and highly dynamic maneuvers. The existing metrics for lateral motion hazard by Neukum [13] and Amberkar [17] have been developed and correlated to driver behavior against disturbances on straight line driving on a dry surface, but do not cover low-mu surfaces and dynamic driving scenarios which include both linear and nonlinear region of vehicle operation. As a result, an improved methodology for evaluating vehicle yaw dynamics is needed for safety analysis. Vehicle yaw dynamics safety analysis is a methodical evaluation of the overall vehicle controllability with respect to its yaw motion and change of handling characteristic.