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The spray characteristics of a swirl injector for direct-injection spark-ignition (DISI) engines were investigated for the generation of robust and well-atomized swirl spray. A highly-inclined tapered nozzle is applied as a test nozzle and the spray characteristics are compared with conventional nozzle and L-step nozzle. When the taper angle is 70°, an opened hollow cone spray is formed. This spray does not collapse with increasing fuel temperature and back pressure conditions. However, the taper angle should be optimized to avoid forming a locally rich area and to increase the spray volume. The droplet size of 70° tapered nozzle spray shows a value similar to that of the original swirl spray in the horizontal mainstream while it shows an increased value in the vertical mainstream. The deteriorated atomization characteristics of the tapered nozzle spray are improved by applying high fuel temperature injection without causing spray collapse.

One of the major problems limiting the accuracy of piezoelectric transducers for cylinder pressure measurements in an internal-combustion (IC) engine is the thermal shock. Thermal shock is generated from the temperature variation during the cycle. This temperature variation results in contraction and expansion of the diaphragm and consequently changes the force acting on the quartz in the pressure transducer. An empirical equation for compensation of the thermal shock error was derived from consideration of the diaphragm thermal deformation and actual pressure data. The deformation and the resulting pressure difference due to thermal shock are mainly a function of the change in surface temperature and the equation includes two model constants. In order to calibrate these two constants, the pressure inside the cylinder of a diesel engine was measured simultaneously using two types of pressure transducers, in addition to instantaneous wall temperature measurement.

The spray behavior of direct-injection spark-ignition (DISI) engines is crucial for obtaining the required mixture distribution for optimal engine combustion. The spray characteristics of DISI engines are affected by many factors. In this study, the effect of injector temperature was particularly investigated. Spray images from slit injectors using Mie scattering and shadowgraph techniques showed that spray penetration decreases and spray width increases at higher injector temperature. However, opposite trend has been observed for the spray structure from swirl injector. Phase Doppler Anemometry (PDA) results showed, for both injectors, a reduction in droplet sizes at higher injector temperatures. The effect of injector temperature using the slit injector on engine combustion during cold start and warming-up operating conditions was also investigated. Successive flame images using high speed camera, engine-out emissions and performance data have been analyzed.

In order to reduce hydrocarbon emission in gasoline engine, especially during warming-up period, it is necessary to estimate the fuel and fuel product flow rate in the emission gas. The intake airflow rate should also be estimated. A strategy was proposed to estimate air fuel ratio in a spark ignition engine. The mass of air in the cylinder was determined by filling-emptying method, and the fuel in the intake manifold and cylinder was estimated by the “wall-wetting” effect calculation. The use of graphical dynamic system control software is becoming more popular as automotive engineers strive to reduce the time to develop new control systems. The rapid prototype engine controller has been developed by using MATLAB, SIMULINK, REAL TIME WORKSHOP, xPC Target, and WATCOM C++. The sensor data from the engine will be transferred to computer, and the fuel delivery will be calculated.

To meet stringent emission standards, a considerable amount of development work is necessary to ensure suitable efficiency and durability of catalyst systems. The main challenge is to reduce the engine cold-start emissions. Close-coupled catalyst (CCC) provides fast light-off time by utilizing the energy in the exhaust gas. However, if some malfunction occurred during engine operation and the catalyst temperature exceeds 1050°C, the catalytic converter becomes deactivated and shows poor conversion efficiency. Close-coupled catalyst temperature was investigated under various engine operating conditions. All of the experiments were conducted with a 1.0L SI engine at 1500-4000 rpm. The engine was operated at no load to full load conditions. Exhaust gas temperature and catalyst temperature were measured as a function of lambda value (0.8-1.2), ignition timing (BTDC 30°-ATDC 30°) and misfire rates (0-28%).

Wall wetting of injected fuel onto the intake manifold and cylinder wall causes unpredictable transient behavior of air-fuel mixing which results in a significant emission of unburned hydrocarbon (HC) emission during cold start operation. Heated exhaust gas oxygen (HEGO) sensors cannot measure the air-fuel ratio (A/F) of exhaust gas during cold start condition. Precise and fast estimation of air/fuel ratio of the exhaust gas is required to elucidate the wall wetting phenomena and subsequent HC formation. Refined A/F estimation can enable the control of fuel injection minimizing HC emissions during cold start conditions so that HC emissions can be minimized. A new estimator for A/F of the exhaust gas has been developed. The A/F estimator described in this study utilizes measured exhaust gas temperature and general engine parameters such as engine speed, airflow, coolant temperature, etc.

A thermophoretic particulate sampling device was used to investigate the detailed morphology and microstructure of diesel particulates at various engine-operating conditions. A 75 HP Caterpillar single-cylinder direct-injection diesel engine was operated to sample particulate matter from the high-temperature exhaust stream. The morphology and microstructure of the collected diesel particulates were analyzed using a high-resolution transmission electron microscope and subsequent image processing/data acquisition system. The analysis revealed that spherical primary particles were agglomerated together to form large aggregate clusters for most of engine speed and load conditions. Measured primary particle sizes ranged from 34.4 to 28.5 nm at various engine-operating conditions. The smaller primary particles observed at high engine-operating conditions were believed to be caused by particle oxidation at the high combustion temperature.

The concentrations of individual exhaust hydrocarbon species were measured as a function of air-fuel ratio and EGR in a 2-liter four-cylinder engine using a gas chromatography, for natural gas and LPG. NMHC in addition to the species of HC, other emissions such as CO2, CO and NOx were at 1800rpm for two compression ratios (8.6 and 10.6) and various EGR ratios up to 7%. Fuel conversion efficiencies were also investigated together with emissions to study the effect of engine parameters on the combustion performances in gas engines especially under the lean burn conditions. It was found that CO2 emission decreased leaner mixture strength, the higher compression ratio and certainly with smaller C value of fuel. HC emissions from LPG engine consisted primarily of propane (larger 60%), ethylene and propylene, while main emissions from natural gas were methane (larger than 60%), ethane, ethylene and propane on the average.

A new concept of misfire detection in spark ignition engines using a wide-range oxygen sensor is introduced. A wide-range oxygen sensor, installed at the confluence point of the exhaust manifold, was adopted to measure the variation in oxygen concentration in case of a misfire. The signals of the wide-range oxygen sensor were characterized over the various engine-operating conditions in order to decide the monitoring parameters for the detection of the misfire and the corresponding faulty cylinder. The effect of the sensor position, the transient response characteristics of the sensor and the cyclic variation in the signal fluctuation were also investigated. Limited response time of a commercially available sensor barely allowed to observe misfire. It was found that a misfiring could be distinguished more clearly from normal combustion through the differentiation of the sensor response signal. The differentiated signal has twin peaks for a single misfiring in a cylinder.

Experiments were performed with a 4-stroke, natural gas fueled SI engine to investigate the effects of several parameters on engine performance under lean operating condition. A favorable effect of charge swirl on stable lean burn operation was observed at a conventional compression ratio. There was an optimum EGR rate which gave a substantial reduction in NOx emissions with minor penalties in efficiency and UHC emissions. Marginal improvement was noticed with lean operations in a long spark duration ignition system. The flame jet ignition system displayed noticeable capability in extending the lean limit. In addition, shadowgraph visualization tests were performed for combustion diagnostic purposes.

The objective of this study is to develop a neuro controlled active suspension for the ride quality improvement. The performance index of the optimal control is represented as the frequency-shaped using Parseval's theorem. The incorporation of frequency-dependent weighting matrices allow one to emphasize the specific variables related to the vibrations of the specific bands of frequencies. Once the active control law is obtained, we use the artificial neural networks to train the neuro controller to learn the relation of road input and control force. From the numerical results, we found that back propagation learning does good pattern matching and the neuro controlled suspension may reduce the vertical acceleration of the driver's seat and sprung mass motions significantly at desired bands of frequencies.