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Technical Paper

Evaluation of closed-loop combustion phase optimization for varying fuel compensation and cylinder balancing in a HD SI-ICE

2024-04-09
2024-01-2837
Alternative fuels, such as natural and bio-gas, are attractive options for reducing greenhouse gas emissions from combustion engines. However, the naturally occurring variation in gas composition poses a challenge and may significantly impact engine performance. The gas composition affects fundamental fuel properties such as flame propagation speed and heat release rate. Deviations from the gas composition for which the engine was calibrated result in changes in the combustion phase, reducing engine efficiency and increasing fuel consumption and emissions. However, the efficiency loss can be limited by estimating the combustion phase and adapting the spark timing, which could be implemented favorably using a closed-loop control approach. In this paper, we evaluate the efficiency loss resulting from varying gas compositions and the benefits of using a closed-loop controller to adapt the spark timing to retain the nominal combustion phase.
Technical Paper

The Influence of Ignition Control Parameters on Combustion Stability and Spark plug Wear in a Large Bore Gas Engine

2023-04-11
2023-01-0257
The paper presents novel studies on the impact of different ignition control parameters on combustion stability and spark plug wear. First, experimental results from a 32.4-liter biogas fueled large bore single cylinder spark ignition engine are discussed. Two different ignition systems were considered in the experiment: a DC inductive and an AC capacitive. The spark plugs used in the experiment were of dual-iridium standard J-gap design of different electrode gaps. Test results show the importance of different degrees of freedom to control a spark. A robust ignition is found to be achieved by using a very short spark duration, which in turn reduces total energy discharge at the gap. Further observations reveal that once a stable and self-propagating flame kernel is developed, it becomes independent of the spark energy further added to the gap. Finally, results from the spark plug wear tests using a pressurized rig chamber are discussed.
Technical Paper

Experimental and Numerical Analysis of an Active Pre-Chamber Engine Fuelled with Natural Gas

2023-04-11
2023-01-0185
Increasingly stringent pollutant and CO2 emission standards require the car manufacturers to investigate innovative solutions to further improve the fuel economy and environmental impact of their fleets. Nowadays, NOx emissions standards are stringent for spark-ignition (SI) internal combustion engines (ICEs) and many techniques are investigated to limit these emissions. Among these, an extremely lean combustion has a large potential to simultaneously reduce the NOx raw emissions and the fuel consumption of SI ICEs. Engines with pre-chamber ignition system are promising solutions for realizing a high air-fuel ratio which is both ignitable and with an adequate combustion speed. In this work, the combustion characteristics of an active pre-chamber system are experimentally investigated using a single-cylinder research engine. The engine under exam is a large bore heavy-duty unit with an active pre-chamber fuelled with compressed natural gas.
Technical Paper

Investigation of the Effect of Glow Plugs on Low Load Gasoline PPC

2020-09-15
2020-01-2067
Low temperature combustion (LTC), is a promising alternative for combustion engines, because it combines the positive aspects of both CI and SI engines, high efficiency and low emissions. Another positive aspect of LTC is that it can operate with gasoline of different octane ratings. Still, higher octane gasolines prove to be difficult to operate at low load conditions leading to high combustion instability (COV) that leads also to high emissions. This drawback can be reduced by increasing the intake air temperature or increasing compression ratio, but it is not a viable strategy in conventional applications. For a diesel engine running under LTC conditions, a possibility is to use the existing hardware, glow plugs in this case, to increase the in-cylinder temperature at low loads and facilitate an improved combustion event.
Technical Paper

Experimental and Numerical Assessment of Active Pre-chamber Ignition in Heavy Duty Natural Gas Stationary Engine

2020-04-14
2020-01-0819
Gas engines (fuelled with CNG, LNG or Biogas) for generation of power and heat are, to this date, taking up larger shares of the market with respect to diesel engines. In order to meet the limit imposed by the TA-Luft regulations on stationary engines, lean combustion represents a viable solution for achieving lower emissions as well as efficiency levels comparable with diesel engines. Leaner mixtures however affect the combustion stability as the flame propagation velocity and consequently heat release rate are slowed down. As a strategy to deliver higher ignition energy, an active pre-chamber may be used. This work focuses on assessing the performance of a pre-chamber combustion configuration in a stationary heavy-duty engine for power generation, operating at different loads, air-to-fuel ratios and spark timings.
Technical Paper

Effect of Injection Timing on the Ignition and Mode of Combustion in a HD PPC Engine Running Low Load

2019-04-02
2019-01-0211
This work aims to study the effect of fuel inhomogeneity on the ignition process and subsequent combustion in a compression ignition Partially Premixed Combustion (PPC) engine using a primary reference fuel (PRF) in low load conditions. Five cases with injection timings ranging from the start of injection (SOI) at -70 crank angle degrees (CAD) to -17 CAD have been studied numerically and experimentally in a heavy duty (HD) piston bowl geometry. Intake temperature is adjusted to keep the combustion phasing constant. Three dimensional numerical simulations are performed in a closed cycle sector domain using the Reynolds Averaged Navier-Stokes (RANS) formulation with k-ϵ turbulence closure and direct coupling of finite rate chemistry. The results are compared with engine experiments. The predicted trends in required intake temperature and auto-ignition location for a constant combustion phasing are consistent with experiments.
Technical Paper

Scalability Aspects of Pre-Chamber Ignition in Heavy Duty Natural Gas Engines

2016-04-05
2016-01-0796
This article presents a study related to application of pre-chamber ignition system in heavy duty natural gas engine which, as previously shown by the authors, can extend the limit of fuel-lean combustion and hence improve fuel efficiency and reduce emissions. A previous study about the effect of pre-chamber volume and nozzle diameter on a single cylinder 2 liter truck-size engine resulted in recommendations for optimal pre-chamber geometry settings. The current study is to determine the dependency of those settings on the engine size. For this study, experiments are performed on a single cylinder 9 liter large bore marine engine with similar pre-chamber geometry and a test matrix of similar and scaled pre-chamber volume and nozzle diameter settings. The effect of these variations on main chamber ignition and the following combustion is studied to understand the scalability aspects of pre-chamber ignition. Indicated efficiency and engine-out emission data is also presented.
Technical Paper

Experimental Evaluation of a Novel High Frequency Ignition System Using a Flow-Reactor Set-up

2013-10-14
2013-01-2564
Using diluted methane/air mixtures in internal combustion engines has a potential of reducing emissions and increasing efficiency. However, the ignition systems used today show difficulties igniting lean mixtures. For this purpose a new high frequency (HF) ignition system using pulse generators and a resonance circuit to achieve a controlled number of sparks during a controlled period of time has been developed. A first prototype of this high frequency system has been tested in a flow-reactor and compared to a conventional ignition system. Results show that the high frequency system improves the flame development under lean conditions compared to the conventional system. Higher frequencies have higher capability of igniting lean mixtures than lower frequencies. Lower spark frequencies were found to travel faster across the electrodes than high frequencies and also compared to the conventional system.
Technical Paper

Reducing the Cycle-Cycle Variability of a Natural Gas Engine Using Controlled Ignition Current

2013-04-08
2013-01-0862
Running an internal combustion engine with diluted methane/air mixtures has a potential of reducing emissions and increasing efficiency. However, diluted mixtures need high ignition energy in a sufficiently large volume, which is difficult to accomplish. Increasing the spark duration has shown to be a promising way of delivering more energy into the diluted charge, but this requires a more sophisticated ignition system. This work focuses on evaluating the effects regarding enhancing early flame development, reducing cyclic variations and extending the lean limit using a new capacitive ignition system as compared to a conventional inductive ignition system. The new system offers the opportunity to customise the spark by altering the electric pulse train characteristics choosing the number of pulses, the length of the individual pulses as well as the time delay between them.
Journal Article

Investigation of Performance and Emission Characteristics of a Heavy Duty Natural Gas Engine Operated with Pre-Chamber Spark Plug and Dilution with Excess Air and EGR

2012-09-24
2012-01-1980
This article deals with application of turbulent jet ignition technique to heavy duty multi-cylinder natural gas engine for mobile application. Pre-chamber spark plugs are identified as a promising means of achieving turbulent jet ignition as they require minimal engine modification with respect to component packaging in cylinder head and the ignition system. Detailed experiments were performed with a 6 cylinder 9.4 liter turbo-charged engine equipped with multi-point gas injection system to compare performance and emissions characteristics of operation with pre-chamber and conventional spark plug. The results indicate that ignition capability is significantly enhanced as flame development angle and combustion duration are reduced by upto 30 % compared to those with conventional spark plugs at certain operating points.
Technical Paper

The Effect of Swirl on Spark Assisted Compression Ignition (SACI)

2007-07-23
2007-01-1856
Auto ignition with SI compression ratio can be achieved by retaining hot residuals, replacing some of the fresh charge. In this experimental work it is achieved by running with a negative valve overlap (NVO) trapping hot residuals. The experimental engine is equipped with a pneumatic valve train making it possible to change valve lift, phasing and duration, as well as running with valve deactivation. This makes it possible to start in SI mode, and then by increasing the NVO, thus raising the initial charge temperature it is possible to investigate the intermediate domain between SI and HCCI. The engine is then running in spark assisted HCCI mode, or spark assisted compression ignition (SACI) mode that is an acronym that describes the combustion on the borderline between SI and HCCI. In this study the effect of changing the in-cylinder flow pattern by increased swirl is studied. This is achieved by deactivating one of the two intake valves.
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