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Flame spread over a melting thermally thick composite polymer is investigated in a channel flow above a condensed fuel. The condensed fuel consists of an isotropic (melted layer of) liquid near the heated surface and an anisotropic (not-yet-melted) solid surrounding it. The influence of the solid anisotropy is evaluated by changing the solid conductivity (ksx or ksy) in one particular direction (x in horizontal flame spread direction or y in vertical direction, see schematics in Figure 1) while keeping the other properties fixed. Note that the liquid conductivity kl has no isotropic behavior. Numerically, it is found that the flame spread rate decreases with either increasing ksx or ksy. The decrease with respect to ksy is less than for a comparable case described by the de Ris formula for an isotropic pure solid. The flame spread rate is more accurately determined by an analytical formula derived for spread across a melting solid fuel.

This paper reports on the experimental study of carbide and polycrystalline diamond (PCD) drills used for drilling composite/titanium stacks. Materials systems used in this study were multi-directional carbon fiber in an epoxy matrix and titanium 6Al-4V. The drill materials included tungsten carbide (WC; 9%Co ultra fine grain) and polycrystalline diamond (PCD; bimodal grade). Torque and thrust force were measured during the drilling experiments. Tool wear of both drills was periodically examined during the drilling tests using various microscopic techniques such as optical and Scanning Electron Microscope (SEM). Effect of tool materials and process condition on hole quality parameters such as hole diameter, surface roughness, and titanium burrs, were examined. Dissimilar mechanical and thermal properties of the stacks affected the tool life and resulted in the decreased hole quality for both cutting tool materials, although to a differing degree.

Effects of changing ambient humidity and temperature have been studied on the performance and emissions of a hand-held two-stroke and a hand-held four-stroke engine. The main effect of changes in ambient conditions is to change the intake air density and therefore the air-fuel ratio metered by the carburetor. Trends in the effects of humidity and temperature on emissions are predicted reasonably well by theoretical thermodynamic models. They suggest an improved correction for the dependence of NOx on ambient conditions, as a function of both humidity and operational air-fuel ratio, which appears to collapse NOx production data better than the existing KH correction factor. They also suggest a simple procedure for tuning engines to design air-fuel ratios using the measured exhaust-gas %CO, which takes into account the prevailing ambient conditions.

Squeak and rattle has become a primary source of undesired noise in automobiles due to the continual diminishment of engine, power train and tire noise levels. This article presents a finite-element-based methodology for the improvement of rattle performance of vehicle components. For implementation purposes, it has been applied to study the rattle of a glove compartment latch and corner rubber bumpers. Results from the glove compartment study are summarized herein. Extensions to other rattle problems are also highlighted.

The exhaust-gas emissions of a small four-stroke, carbureted, single-cylinder spark-ignition engine have been studied as functions of ambient conditions, using gasoline as the fuel. In steady-state dynamometer tests at fixed engine speeds/loads, carried out under different climatic conditions, the concentrations of exhaust-gas components have been measured. Their dependence on ambient conditions has been analyzed principally in terms of the influence of ambient temperature, pressure, and humidity on the air-fuel ratio metered by the carburetor. While the air-fuel ratio of carbureted utility engines at fixed loads varies by only a small percentage during modest changes in ambient air conditions, these changes can correspond to significant changes in the production of regulated pollutants. Using a correction for air mass flow and fuel density at wide open throttle, the scatter in observed air-fuel ratio and % CO data could be reduced by about one third.

The location of the pelvis in the seated automobile operator is critical for proper packaging and seat comfort design. The pelvis is the skeletal structure which contains the hip joint (H-point) and ischial tuberosity (D-point). The orientation of the pelvis largely determines the curvature in the low back which is supported by lumbar supports in the seat back. A methodology has been developed that uses onboard video and pressure measurement systems to locate the pelvis. This system has been used in a mid-sized vehicle on seated operators driving the vehicle on the highway. This paper describes the methodology and the location of the pelvis in seated automobile operators.

A new method of analysis for the dynamic response of layered pavements to moving dynamic loads has been developed. The method accounts for wave propagation as well as inertia and damping effects. The loads are modeled as a series of moving haversine pulses. The proposed method can handle any load configuration, thus making it possible to model multiple wheel configurations of trucks, buses and airplanes. Vehicle speed was found to have a significant effect on pavement response, while loading frequency proved to have only a minor effect. Excellent agreement with field results from full-scale pavement tests was achieved.

Design of a hybrid electric vehicle chassis for the 1993 and 1994 HEV Challenge is presented. Computer finite element modeling and solid modeling techniques were used in developing the chassis. The main design parameters are presented and described. Final chassis design was tested, using finite element analysis, to ensure overall structural integrity and occupant safety. The chassis proved to be safe and reliable, under the rigors of competition driving, in the 1993 and 1994 HEV Challenges.

A successful prototype knowledge-based system has been developed for polymer composites design. This reporting focuses on the expansion and extension of the prototype. The expansion effort widens the scope of the system to include additional matrix and fiber constituents. Initially, the system designs a single composite material meeting the desired performance characteristics. The first extension effort involves modifications to produce a family of designs, presenting a more effective aide to composite designers. Another extension effort involves the selection of manufacturing methods for the composites produced. These improvements give rise to a design system that is approaching industrial level effectiveness.

The compression characteristics of thermoformable glass mat reinforcements with polyester binders have been studied as functions of temperature and platen closure rate. The mats were found to be more compliant and more compressible with increasing platen closure rate. At low closure rates, increasing the platen temperature has less of an effect on compressibility than at higher rates. Increasing the temperature also causes the mat to become more compliant. The compaction curves for the mats are described well with a logarithmic relation. This information is of interest to composite consolidation processes.

The effect of compaction and fiber volume fraction on the transverse permeability of a fluid flowing through stacked layers of fiber mats has been experimentally studied. A Unifilo-101 random mat of continuous glass strands, held together with a binder soluble in styrene was used. The stacked layers were compacted using a Wabash instrumented press. Changing the maximum load, resulted in different fiber volume fractions. Mixtures of glycerol and water with viscosities between 85 and 100 mPa-s were used. This fluid is passed in a rectangular cell, through the fibers arranged transverse to the direction of flow. The pressure drop across the mat and the flow rate were monitored. The study was carried out at different flow rates of the fluid and was repeated for other fiber volume fractions. A power-law relation was observed between the permeability and the fiber volume fraction.

This paper presents a study of the effects of a resin soluble thermoplastic preform binder on the Resin Transfer Molding (RTM) process. The focus of the study is the rate of dissolution of the binder in the resin and the associated viscosity changes in the resin. Tests on the rate of binder dissolution from continuous strand glass mats show that after one minute of exposure to styrene, roughly half of the medium solubility binder from Unifilo 750 will dissolve and all of the high solubility binder from Unifilo 101 will dissolve. As the concentration of binder in the resin increases from 0 to 5 wt. percent, the viscosity of a vinyl ester resin increases from 125 cps to 280 cps. The viscosity of the resin has also been monitored in continuous flow experiments through the mats placed in a rectangular plague mold, at different flowrates. In these runs, the viscosity varied from 245 mPa-s to 145 mPa-s when the fill time was 2.2 minutes.