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Technical Paper

Assessing Heavy Duty Vehicle CO2 Emissions for Qualification as a Zero Emissions Vehicle

2024-06-12
2024-37-0007
The global transportation industry, and road freight in particular, faces formidable challenges in reducing Greenhouse Gas (GHG) emissions; both Europe and the US have already enabled legislation with CO2 / GHG reduction targets. In Europe, targets are set on a fleet level basis: a CO2 baseline has already been established using Heavy Duty Vehicle (HDV) data collected and analyzed by the European Environment Agency (EEA) in 2019/2020. This baseline data has been published as the reference for the required CO2 reductions. More recently, the EU has proposed a Zero Emissions Vehicle definition of 3g CO2/t-km. The Zero Emissions Vehicle (ZEV) designation is expected to be key to a number of market instruments that improve the economics and practicality of hydrogen trucks. This paper assesses the permissible amount of carbon-based fuel in hydrogen fueled vehicles – the Pilot Energy Ratio (PER) – for each regulated subgroup of HDVs in the baseline data set.
Technical Paper

Predictive Maintenance of a Ground Vehicle Using Digital Twin Technology

2024-04-09
2024-01-2867
The safety and reliability of ground vehicles is a motivating factor for periodic maintenance which includes fluids, lubrication, cleaning, repairs, and general observation of key subsystems. The scheduling of maintenance activities can occur at different rates such as daily, weekly, or perhaps operating time based on collected historical data and general guidelines. The availability of a digital twin (DT), which offers a virtual representation of the vehicle behavior, enables virtual system simulations for different operating cycles to explore the dynamic behavior. When field operating fleet data can be integrated with the digital twin estimates, then this supplemental information can be combined with the existing maintenance plan to provide a more comprehensive approach. In this paper, a digital twin with a statistical based predictive maintenance strategy is investigated for a wheeled military ground vehicle.
Technical Paper

Numerical Study of a Six-Stroke Gasoline Compression Ignition (6S-GCI) Engine Combustion with Oxygenated Fuels

2024-04-09
2024-01-2373
A numerical investigation of a six-stroke direct injection compression ignition engine operation in a low temperature combustion (LTC) regime is presented. The fuel employed is a gasoline-like oxygenated fuel consisting of 90% isobutanol and 10% diethyl ether (DEE) by volume to match the reactivity of conventional gasoline with octane number 87. The computational simulations of the in-cylinder processes were performed using a high-fidelity multidimensional in-house 3D CFD code (MTU-MRNT) with improved spray-sub models and CHEMKIN library. The combustion chemistry was described using a two-component (isobutanol and DEE) fuel model whose oxidation pathways were given by a reaction mechanism with 177 species and 796 reactions.
Technical Paper

Development and Validation of Dynamic Programming based Eco Approach and Departure Algorithm

2024-04-09
2024-01-1998
Eco Approach and Departure (Eco-AnD) is a Connected Automated Vehicle (CAV) technology aiming to reduce energy consumption for crossing a signalized intersection or set of intersections in a corridor that features vehicle-to-infrastructure (V2I) communication capability. This research focuses on developing a Dynamic Programming (DP) based algorithm for a PHEV operating in Charge Depleting mode. The algorithm used the Reduced Order Energy Model (ROM) to capture the vehicle powertrain characteristics and road grade to capture the road dynamics. The simulation results are presented for a real-world intersection and 20-25% energy benefits are shown by comparing against a simulated human driver speed profile. The vehicle-level validation of the developed algorithm is carried out by performing closed-course track testing of the optimized speed solutions on a real CAV vehicle.
Technical Paper

Evaluating the Effects of an Electrically Assisted Turbocharger on Scavenging Control for an Opposed Piston Two Stroke (OP2S) Compression Ignition Engine

2024-04-09
2024-01-2388
Opposed piston two-stroke (OP2S) diesel engines have demonstrated a reduction in engine-out emissions and increased efficiency compared to conventional four-stroke diesel engines. Due to the higher stroke-to-bore ratio and the absence of a cylinder head, the heat transfer loss to the coolant is lower near ‘Top Dead Center.’ The selection and design of the air path is critical to realizing the benefits of the OP2S engine architecture. Like any two-stroke diesel engine, the scavenging process and the composition of the internal residuals are predominantly governed by the pressure differential between the intake and the exhaust ports. Without dedicated pumping strokes, the two-stroke engine architecture requires external devices to breathe.
Technical Paper

Energy Savings Impact of Eco-Driving Control Based on Powertrain Characteristics in Connected and Automated Vehicles: On-Track Demonstrations

2024-04-09
2024-01-2606
This research investigates the energy savings achieved through eco-driving controls in connected and automated vehicles (CAVs), with a specific focus on the influence of powertrain characteristics. Eco-driving strategies have emerged as a promising approach to enhance efficiency and reduce environmental impact in CAVs. However, uncertainty remains about how the optimal strategy developed for a specific CAV applies to CAVs with different powertrain technologies, particularly concerning energy aspects. To address this gap, on-track demonstrations were conducted using a Chrysler Pacifica CAV equipped with an internal combustion engine (ICE), advanced sensors, and vehicle-to-infrastructure (V2I) communication systems, compared with another CAV, a previously studied Chevrolet Bolt electric vehicle (EV) equipped with an electric motor and battery.
Technical Paper

Energy-Aware Predictive Control for the Battery Thermal Management System of an Autonomous Off-Road Vehicle

2024-04-09
2024-01-2665
Off-road vehicles are increasingly adopting hybrid and electric powertrains for improved mobility, range, and energy efficiency. However, their cooling systems consume a significant amount of energy, affecting the vehicle’s operating range. This study develops a predictive controller for the battery thermal management system in an autonomous electric tracked off-road vehicle. By analyzing the system dynamics, the controller determines the optimal preview horizon and controller timestep. Sensitivity analysis is conducted to evaluate temperature tracking and energy consumption. Compared to an optimal controller without preview, the predictive controller reduces energy consumption by 55%. Additionally, a relationship between cooling system energy consumption and battery size is established. The impact of the preview horizon on energy consumption is examined, and a tradeoff between computational cost and optimality is identified.
Technical Paper

Route-Optimized Energy Usage for a Plug-in Hybrid Electric Vehicle Using Mode Blending

2024-04-09
2024-01-2775
This paper presents a methodology to optimize the blending of charge-depleting (CD) and charge-sustaining (CS) modes in a multi-mode plug-in hybrid electric vehicle (PHEV). The objective of the optimization is to best utilize onboard energy for minimum overall energy consumption based on speed and elevation profile. The optimization reduces overall energy consumption when the selected route cannot be completely driven in all-electric mode. The optimization method splits drive cycles into constant distance segments and then uses a reduced-order model to sort the segments by the best use of battery energy vs. fuel energy. The PHEV used in this investigation is the Stellantis Pacifica. Results support energy savings up to 20% which depend on the route and initial battery State of Charge (SOC). Initial optimization takes 1 second for 38 km and 3 seconds for 154 km.
Technical Paper

Effects of Framing on Tradespace Exploration Decision-Making for Vehicle Design

2024-04-09
2024-01-2660
Tradespace exploration (TSE) describes the activity occurring early in the design process through which stakeholders explore a broad solution space in search of more-optimal alternatives. In doing so, these stakeholders attempt to maximize the utility inherent in the chosen solution while understanding the tradeoffs and compromises that may be required to find an acceptable solution. In the field of vehicle design, tradespaces are often comprised of vast amounts of alternatives which increases the complexity of the decision-making process. Additionally, the number of stakeholders has grown, as decision-makers seek to include more variety in both perspectives and expertise. As such, decision-making stakeholders can often find themselves working at odds and attempting to maximize vastly different objectives in the process. One way to rectify these contrasting viewpoints can be to intentionally introduce a group framing prior to the start of decision making.
Technical Paper

VISION: Vehicle Infrared Signature Aware Off-Road Navigation

2024-04-09
2024-01-2661
Vehicle navigation in off-road environments is challenging due to terrain uncertainty. Various approaches that account for factors such as terrain trafficability, vehicle dynamics, and energy utilization have been investigated. However, these are not sufficient to ensure safe navigation of optionally manned ground vehicles that are prone to detection using thermal infrared (IR) seekers in combat missions. This work is directed towards the development of a vehicle IR signature aware navigation stack comprised of global and local planner modules to realize safe navigation for optionally manned ground vehicles. The global planner used A* search heuristics designed to find the optimal path that minimizes the vehicle thermal signature metric on the map of terrain’s apparent temperature. The local planner used a model-predictive control (MPC) algorithm to achieve integrated motion planning and control of the vehicle to follow the path waypoints provided by the global planner.
Technical Paper

The Influence of Cooling Air-Path Restrictions on Fuel Consumption of a Series Hybrid Electric Off-Road Tracked Vehicle

2023-10-31
2023-01-1611
Electrification of off-road vehicle powertrains can increase mobility, improve energy efficiency, and enable new utility by providing high amounts of electrical power for auxiliary devices. These vehicles often operate in extreme temperature conditions at low ground speeds and high power levels while also having significant cooling airpath restrictions. The restrictions are a consequence of having grilles and/or louvers in the airpath to prevent damage from the operating environment. Moreover, the maximum operating temperatures for high voltage electrical components, like batteries, motors, and power-electronics, can be significantly lower than those of the internal combustion engine. Rejecting heat at a lower temperature gradient requires higher flow rates of air for effective heat exchange to the operating environment at extreme temperature conditions.
Technical Paper

Analysis of a Split Injection Strategy to Enable High Load, High Compression Ratio Spark Ignition with Hydrous Ethanol

2023-10-31
2023-01-1616
High compression ratios are critical to increasing the efficiency of spark ignition engines, but the trend in downsized and down sped configurations has brought attention to the nominally low compression ratios used to avoid knock. Knock is an abnormal combustion event defined by the acoustic sound caused by end-gas auto-ignition ahead of the flame front. In order to avoid engine-damaging levels of knock, low compression ratios and retarded combustion phasing at high loads are used, both of which lower efficiency. Low carbon alternative fuels such as ethanol or water-based alcohol fuels combine strong chemical auto-ignition resistance with large charge cooling characteristics that can suppress knock and enable optimal combustion phasing, thus allowing an increase in the compression ratio.
Technical Paper

Energy Storage Requirements and Implementation for a Lunar Base Microgrid

2023-09-05
2023-01-1514
Future lunar missions will utilize a Lunar DC microgrid (LDCMG) to construct the infrastructure for distributing, storing, and utilizing electrical energy. The LDCMG’s energy management, of which energy storage systems (ESS) are crucial components, will be essential to the success of the missions. Standard system design currently employs a rule-of-thumb approach in which design methodologies rely on heuristics that may only evaluate local power balancing requirements. The Hamiltonian surface shaping and power flow control (HSSPFC) method can also be utilized to analyze and design the lunar LDCMG power distribution network and ESS. In this research, the HSSPFC method will be utilized to determine the ideal energy storage requirements for ESS and the optimally distributed control architecture.
Technical Paper

Flexible Architecture for Testing Connected Vehicles in Realistic Traffic

2023-04-11
2023-01-0218
Connected vehicles have the potential to transform the way we commute and travel in a multitude of ways. Vehicles will cooperate and coordinate with each other to solve problems appropriate for the environment in which they are operating. In this paper, we focus on the development of test equipment that includes the infrastructure and vehicles to measure and record all of the information necessary to quantify the performance of cooperative driving algorithms in realistic scenarios. The system allows tests to include real vehicles on the track and virtual vehicles in a digital twin. Real and virtual vehicles interact through the road-side units and test facility network, allowing each test vehicle to receive messages from virtual vehicles as well as the infrastructure. Messages transmitted from the test vehicles are received in the digital twin, allowing the real vehicle to interact with virtual vehicles.
Technical Paper

Development of a Multiple Injection Strategy for Heated Gasoline Compression Ignition (HGCI)

2023-04-11
2023-01-0277
A multiple-injection combustion strategy has been developed for heated gasoline direct injection compression ignition (HGCI). Gasoline was injected into a 0.4L single cylinder engine at a fuel pressure of 300bar. Fuel temperature was increased from 25degC to a temperature of 280degC by means of electric injector heater. This approach has the potential of improving fuel efficiency, reducing harmful CO and UHC as well as particulate emissions, and reducing pressure rise rates. Moreover, the approach has the potential of reducing fuel system cost compared to high pressure (>500bar) gasoline direct injection fuel systems available in the market for GDI SI engines that are used to reduce particulate matter. In this study, a multiple injection strategy was developed using electric heating of the fuel prior to direct fuel injection at engine speed of 1500rpm and load of 12.3bar IMEP.
Technical Paper

Access Control Requirements for Autonomous Robotic Fleets

2023-04-11
2023-01-0104
Access control enforces security policies for controlling critical resources. For V2X (Vehicle to Everything) autonomous military vehicle fleets, network middleware systems such as ROS (Robotic Operating System) expose system resources through networked publisher/subscriber and client/server paradigms. Without proper access control, these systems are vulnerable to attacks from compromised network nodes, which may perform data poisoning attacks, flood packets on a network, or attempt to gain lateral control of other resources. Access control for robotic middleware systems has been investigated in both ROS1 and ROS2. Still, these implementations do not have mechanisms for evaluating a policy's consistency and completeness or writing expressive policies for distributed fleets. We explore an RBAC (Role-Based Access Control) mechanism layered onto ROS environments that uses local permission caches with precomputed truth tables for fast policy evaluation.
Technical Paper

Design and Optimization of Steering Assembly for Baja ATV Vehicle

2023-04-11
2023-01-0161
The steering assembly is a part of an automotive suspension system that provides control and stability. It provides control of direction, stability, and control over placement of the car. Optimization of the vehicle in weight results in enhanced performance and low fuel consumption, more so for an all-terrain race car. Optimization in this paper loosely refers to weight reduction and achieving the optimum stiffness to weight ratio of each component. This research encompasses various aspects linked to conceptualizing, designing, analysing, optimizing, and finally manufacturing the steering sub-system. Analytical calculations for mechanical design were performed using data from various experiments and jigs. CAD was developed using SolidWorks, and various analyses were performed using Altair HyperWorks. Finite Element Analysis (FEA) was primarily used to build stress plots and locate weak spots aiding optimization.
Technical Paper

Assessment of Fuel Consumption of a co-Optimized Gasoline Compression Ignition Engine in a Hybrid Electric Vehicle Platform

2023-04-11
2023-01-0467
Increasing regulatory demand to reduce CO2 emissions has led to an industry focus on electrified vehicles while limiting the development of conventional internal combustion engine (ICE) and hybrid powertrains. Hybrid electric vehicle (HEV) powertrains rely on conventional SI mode IC engines that are optimized for a narrow operating range. Advanced combustion strategies such as Gasoline Compression Ignition (GCI) have been demonstrated by several others including the authors to improve brake thermal efficiency compared to both gasoline SI and Diesel CI modes. Soot and NOx emissions are also reduced significantly by using gasoline instead of diesel in GCI engines due to differences in composition, fuel properties, and reactivity. In this work, an HEV system was proposed utilizing a multi-mode GCI based ICE combined with a HEV components (e-motor, battery, and invertor).
Technical Paper

Utilizing Neural Networks for Semantic Segmentation on RGB/LiDAR Fused Data for Off-road Autonomous Military Vehicle Perception

2023-04-11
2023-01-0740
Image segmentation has historically been a technique for analyzing terrain for military autonomous vehicles. One of the weaknesses of image segmentation from camera data is that it lacks depth information, and it can be affected by environment lighting. Light detection and ranging (LiDAR) is an emerging technology in image segmentation that is able to estimate distances to the objects it detects. One advantage of LiDAR is the ability to gather accurate distances regardless of day, night, shadows, or glare. This study examines LiDAR and camera image segmentation fusion to improve an advanced driver-assistance systems (ADAS) algorithm for off-road autonomous military vehicles. The volume of points generated by LiDAR provides the vehicle with distance and spatial data surrounding the vehicle.
Technical Paper

Experimental and Numerical Study of Water Injection under Gasoline Direct Injection Engine Relevant Conditions

2023-04-11
2023-01-0313
Water injection has been used to reduce the charge temperature and mitigate knocking due to its higher latent heat of vaporization compared to gasoline fuel. When water is injected into the intake manifold or into the cylinder, it evaporates by absorbing heat energy from the surrounding and results in charge cooling. However, the effect of detailed evaporation process on the combustion characteristics under gasoline direct injection relevant conditions still needs to be investigated. Therefore, spray study was firstly conducted using a multi-hole injector by injecting pure water and water-methanol mixture into constant volume combustion chamber (CVCC) at naturally aspirated and boosted engine conditions. The target water-fuel ratio was fixed at 0.5. Mie-scattering and schlieren images of sprays were analyzed to study spray characteristics, and evaluate the amount of water vaporization.
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