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Technical Paper

Leveraging the Internet to Drive a Real Car in the Virtual Earth 3D Model

2024-04-09
2024-01-2878
Digital mapping tools have become indispensable for road navigation. Applications like Waze and Google Maps harness the power of satellite imagery to provide precise visualization of GPS coordinates. The field advanced significantly in May 2023 with the introduction of dynamic 3D representations of the Earth. Companies such as Cesium now offer Unity3D and Unreal Engine Application Programming Interface that can be applied to geospatial applications. These images are no longer static and offer the opportunity to provide seamless continuous navigation. Driving simulation has been widely used for training and research. We investigate with this project the potential of this new geospatial database as a tool for scenario development to study manual and autonomous driving. We present an in-vehicle driving simulation integration that employs a real steering wheel and pedals from a stationary vehicle as controls.
Technical Paper

Robust EV Suspension Based on Compounded Motor Inerter Absorption

2023-05-08
2023-01-1096
With a view to promote mobility electrification, improved comfort and handling with lower cost are crucial factors in next generation of EV and HEV design. In contrast to ICE platform, electrified counterparts displays distinct NVH characteristics that present challenges in terms of weight transfer, steering, motor vibrations, etc. From a holistic perspective, this paper proposes a compounded suspension system serving dual purpose of dynamic damping and power rejuvenation utilizing electric motor as part of the tuned mass damper inertia system. A variable inertance mechanism is developed in form of geartrain while motor vibration itself receives calculated harness through tuned mass damping. Furthermore, suspension deformation undergoes desirable mitigation as a result of effective simulated annealing optimization focused on shifting objective value according to input tradeoff prediction. Nonlinear system dynamics are considered as a means to broaden the damping bandwidth.
Technical Paper

Active Combustion Development Leveraging Injection Optimization with Exhaust Thermal Boost

2020-04-14
2020-01-0277
This IC engine improvement addresses ICE’s inherent efficiency limit through innovative mechanical design of a consolidated system encompassing intake bypass and coordinating injection mechanism. In principle, the exhaust energy is recuperated to modulate intake temperature, in the meantime, multi-staged injection control is proposed that enhances in-cylinder thermal efficiency. To be specific, a CFD-optimized bypass is constructed alongside the intake and injection design which utilizes multi-stage variable mixing precisely, taking full advantage of exhaust temperature elevation. Regenerative heat gained through exhaust system gives rise to flexible amount of thermal dynamics adjustment to the intake, which consequently delivers more robust combustion efficiency as well as lower emission metrics. A flow control valve is developed at intake interface enables modular variable intake routing supporting engine efficiency promotion.
Technical Paper

CFD Investigation of the Effects of Gas’ Methane Number on the Performance of a Heavy-Duty Natural-Gas Spark-Ignition Engine

2019-09-09
2019-24-0008
Natural gas (NG) is an alternative fuel for spark-ignition engines. In addition to its cleaner combustion, recent breakthroughs in drilling technologies increased its availability and lowered its cost. NG consists of mostly methane, but it also contains heavier hydrocarbons and inert diluents, the levels of which vary substantially with geographical source, time of the year and treatments applied during production or transportation. To investigate the effects of NG composition on engine performance and emissions, a 3D CFD model of a heavy-duty diesel engine retrofitted to NG spark ignition simulated lean-combustion engine operation at low speed and medium load conditions. The work investigated three NG blends with similar lower heating value (i.e., similar energy density) but different Methane Number (MN). The results indicated that a lower MN increased flame propagation speed and thus increased in-cylinder pressure and indicated mean effective pressure.
Technical Paper

Automotive Crashworthiness Design Optimization Based on Efficient Global Optimization Method

2018-04-03
2018-01-1029
Finite element (FE) models are commonly used for automotive crashworthiness design. However, even with increasing speed of computers, the FE-based simulation is still too time-consuming when simulating the complex dynamic process such as vehicle crashworthiness. To improve the computational efficiency, the response surface model, as the surrogate of FE model, has been widely used for crashworthiness optimization design. Before introducing the surrogate model into the design optimization, the surrogate should satisfy the accuracy requirements. However, the bias of surrogate model is introduced inevitably. Meanwhile, it is also very difficult to decide how many samples are needed when building the high fidelity surrogate model for the system with strong nonlinearity. In order to solve the aforementioned problems, the application of a kind of surrogate optimization method called Efficient Global Optimization (EGO) is proposed to conduct the crashworthiness design optimization.
Technical Paper

The Future of the Internal Combustion Engine After “Diesel-Gate”

2017-07-10
2017-28-1933
The paper captures the recent events in relation with the Volkswagen (VW) Emissions Scandal and addresses the impact of this event on the future of power train development. The paper analyses the impact on the perspectives of the internal combustion engine, the battery based electric car and the hydrogen based technology. The operation of the United States Environmental Protection Agency (EPA), VW and the United States prosecutor, sparked by the action of the International Council on Clean Transportation (ICCT) is forcing the Original Equipment Manufacturers (OEM) towards everything but rationale immediate transition to the battery based electric mobility. This transition voids the value of any improvement of the internal combustion engine (ICE), especially in the lean burn, compression ignition (CI) technology, and of a better hybridization of powertrains, both options that have much better short term perspectives than the battery based electric car.
Technical Paper

APEX: Autonomous Vehicle Plan Verification and Execution

2016-04-05
2016-01-0019
Autonomous vehicles (AVs) have already driven millions of miles on public roads, but even the simplest scenarios have not been certified for safety. Current methodologies for the verification of AV’s decision and control systems attempt to divorce the lower level, short-term trajectory planning and trajectory tracking functions from the behavioral rules-based framework that governs mid-term actions. Such analysis is typically predicated on the discretization of the state space and has several limitations. First, it requires that a conservative buffer be added around obstacles such that many feasible plans are classified as unsafe. Second, the discretized controllers modeled in this analysis require several refinement steps before being implementable on an actual AV, and typically do not allow the specification of comfort-related properties on the trajectories. Consumer-ready AVs use motion planning algorithms that generate smooth trajectories.
Technical Paper

The Roles of Mechanical Compression and Chemical Irritation in Regulating Spinal Neuronal Signaling in Painful Cervical Nerve Root Injury

2013-11-11
2013-22-0009
Both traumatic and slow-onset disc herniation can directly compress and/or chemically irritate cervical nerve roots, and both types of root injury elicit pain in animal models of radiculopathy. This study investigated the relative contributions of mechanical compression and chemical irritation of the nerve root to spinal regulation of neuronal activity using several outcomes. Modifications of two proteins known to regulate neurotransmission in the spinal cord, the neuropeptide calcitonin gene-related peptide (CGRP) and glutamate transporter 1 (GLT-1), were assessed in a rat model after painful cervical nerve root injuries using a mechanical compression, chemical irritation or their combination of injury. Only injuries with compression induced sustained behavioral hypersensitivity (p≤0.05) for two weeks and significant decreases (p<0.037) in CGRP and GLT-1 immunoreactivity to nearly half that of sham levels in the superficial dorsal horn.
Journal Article

Finite Element Analysis of Composite Over-wrapped Pressure Vessels for Hydrogen Storage

2013-09-24
2013-01-2477
This paper presents 3D finite element analysis performed for a composite cylindrical tank made of 6061-aluminum liner overwrapped with carbon fibers subjected to a burst internal pressure of 1610 bars. As the service pressure expected in these tanks is 700 bars, a factor of safety of 2.3 is kept the same for all designs. The optimal design configuration of such high pressure storage tanks includes an inner liner used as a gas permeation barrier, geometrically optimized domes, inlet/outlet valves with minimum stress concentrations, and directionally tailored exterior reinforcement for high strength and stiffness. Filament winding of pressure vessels made of fiber composite materials is the most efficient manufacturing method for such high pressure hydrogen storage tanks. The complexity of the filament winding process in the dome region is characterized by continually changing the fiber orientation angle and the local thickness of the wall.
Technical Paper

Characteristics of Exhaust Emissions from a Heavy-Duty Diesel Engine Retrofitted to Operate in Methane/Diesel Dual-Fuel Mode

2013-09-08
2013-24-0181
The need for a cleaner and less expensive alternative energy source to conventional petroleum fuels for powering the transportation sector has gained increasing attention during the past decade. Special attention has been directed towards natural gas (NG) which has proven to be a viable option due to its clean-burning properties, reduced cost and abundant availability, and therefore, lead to a steady increase in the worldwide vehicle population operated with NG. The heavy-duty vehicle sector has seen the introduction of natural gas first in larger, locally operated fleets, such as transit buses or refuse-haulers. However, with increasing expansion of the NG distribution network more drayage and long-haul fleets are beginning to adopt natural gas as a fuel.
Technical Paper

Greenhouse Gas Emissions of MY 2010 Advanced Heavy Duty Diesel Engine Measured Over a Cross-Continental Trip of USA

2013-09-08
2013-24-0170
The study was aimed at assessing in-use emissions of a USEPA 2010 emissions-compliant heavy-duty diesel vehicle powered by a model year (MY) 2011 engine using West Virginia University's Transportable Emissions Measurement System (TEMS). The TEMS houses full-scale CVS dilution tunnel and laboratory-grade emissions measurement systems, which are compliant with the Code of Federal Regulation (CFR), Title 40, Part 1065 [1] emissions measurement specifications. One of the specific objectives of the study, and the key topic of this paper, is the quantification of greenhouse gas (GHG) emissions (CO2, N2O and CH4) along with ammonia (NH3) and regulated emissions during real-world operation of a long-haul heavy-duty vehicle, equipped with a diesel particulate filter (DPF) and urea based selective catalytic reduction (SCR) aftertreatment system for PM and NOx reduction, respectively.
Technical Paper

Innovative Dense Lightweight Design for On-Board Hydrogen Storage Tank

2012-09-24
2012-01-2061
The hydrogen economy envisioned in the future requires safe and efficient means of storing hydrogen fuel for either use on-board vehicles, delivery on mobile transportation systems or high-volume storage in stationary systems. The main emphasis of this work is placed on the high -pressure storing of gaseous hydrogen on-board vehicles. As a result of its very low density, hydrogen gas has to be stored under very high pressure, ranging from 350 to 700 bars for current systems, in order to achieve practical levels of energy density in terms of the amount of energy that can be stored in a tank of a given volume. This paper presents 3D finite element analysis performed for a composite cylindrical tank made of 6061-aluminum liner overwrapped with carbon fibers subjected to a burst internal pressure of 1610 bars. As the service pressure expected in these tanks is 700 bars, a factor of safety of 2.3 is kept the same for all designs.
Journal Article

Control and Testing of a 2-Mode Front-Wheel-Drive Hybrid-Electric Vehicle

2012-04-16
2012-01-1192
The new General Motors 2-mode hybrid transmission for front-wheel-drive vehicles has been incorporated into a 2009 Saturn Vue by the West Virginia University EcoCAR team. The 2-mode hybrid transmission can operate in either one of two electrically variable transmission modes or four fixed gear modes although only the electrically variable modes were explored in this paper. Other major power train components include a GM 1.3L SDE turbo diesel engine fueled with B20 biodiesel and an A123 Systems 12.9 kWh lithium-ion battery system. Two additional vehicle controllers were integrated for tailpipe emission control, CAN message integration, and power train hybridization control. Control laws for producing maximum fuel efficiency were implemented and include such features as engine auto-stop, regenerative braking and optimized engine operation. The engine operating range is confined to a high efficiency area that improves the overall combined engine and electric motor efficiency.
Technical Paper

ExhAUST: DPF Model for Real-Time Applications

2011-09-11
2011-24-0183
Diesel Particulate Filters (DPFs) are well assessed exhaust aftertreatment devices currently equipping almost every modern diesel engine to comply with the most stringent emission standards. However, an accurate estimation of soot content (loading) is critical to managing the regeneration of DPFs in order to attain optimal behavior of the whole engine-after-treatment assembly, and minimize fuel consumption. Real-time models can be used to address challenges posed by advanced control systems, such as the integration of the DPF with the engine or other critical aftertreatment components or to develop model-based OBD sensors. One of the major hurdles in such applications is the accurate estimation of engine Particulate Matter (PM) emissions as a function of time. Such data would be required as input data for any kind of accurate models. The most accurate way consists of employing soot sensors to gather the real transient soot emissions signal, which will serve as an input to the model.
Journal Article

The Effect of Cetane Improvers and Biodiesel on Diesel Particulate Matter Size

2011-04-12
2011-01-0330
Heavy-duty diesel engines (HDDE), because of their widespread use and reputation of expelling excessive soot, have frequently been held responsible for excessive amounts of overall environmental particulate matter (PM). PM is a considerable contributor to air pollution, and a subject of primary concern to health and regulatory agencies worldwide. The U.S. Environmental Protection Agency (EPA) has provided PM emissions regulations and standards of measurement techniques since the 1980's. PM standards set forth by the EPA for HDDEs are based only on total mass, instead of size and/or concentration. The European Union adopted a particle number emission limit, and it may influence the U.S. EPA to adopt particle number or size limits in the future. The purpose of this research was to study the effects biodiesel blended fuel and cetane improvers have on particle size and number.
Technical Paper

Effects of Oil Aging on Laboratory Measurement of Emissions from a Legacy Heavy-duty Diesel Engine

2011-04-12
2011-01-1163
Diesel engines are highly reliable, durable and are used for a wide range of applications with low fuel usage owing to its higher thermal efficiency compared to other mobile power sources. Heavy-duty diesel engines are used for both on-road and off-road applications and dominate the heavy-duty engine segment of the United States transportation market. Due to their high reliability, there are considerable numbers of on-road legacy heavy-duty diesel engine fleets still in use in the United States. These engines are relatively higher oxides of nitrogen (NOx) and particulate matter (PM) producers than post 2007 model year diesel engines. There have been various emission certification or verification programs which are carried out in states like California and Texas for different aftermarket retrofit devices, fuels and additive technologies for reducing NOx and PM emissions from these legacy diesel engines.
Technical Paper

Innovative Design Concepts for Lightweight Floors in Heavy Trailers

2010-10-05
2010-01-2033
Currently, the chassis assembly contributes about 73 percent of the overall weight of a 14.63 m long haul trailer. This paper presents alternative design concepts for the structural floor of a van trailer utilizing sandwich panels with various material and geometric characteristics of the core layer in order to reduce its weight significantly below that of the current design configuration. The main objective of the new designs is to achieve optimal tradeoffs between the overall structural weight and the flexural stiffness of the floor. Various preliminary design concepts of the core designs were compared on the basis of a single section of the core structure. Six different designs were analyzed by weight, maximum displacement and maximum stress under bending and torsion loads. Each concept was kept uniform by length, thickness, loading and boundary conditions. Each design concept was examined through testing of scaled model for floor assemblies.
Technical Paper

Performance Evaluation of Metal Matrix Composites Bolted Joints

2010-10-05
2010-01-2036
Recent advances in Metal Matrix Composites have made them ready for transition to large-volume production and commercialization. Such new materials seem to allow the fabrication of higher quality parts at less than 50 percent of the weight as compared to steel. The increasing requirements of weight savings and extended durability motivated the potential application of MMC technology into the heavy vehicle market. However, significant technical barriers such as joining are likely to hinder the broad applications of MMC materials in heavy vehicles. The focus of this paper is to examine the feasibility of manufacturing and the behavior of bolted joint connections made from aluminum matrix reinforced with Silicon Carbide (SiC) particles. Two reinforcement ratios: 20% and 45% were considered in this study. The first part of the paper concentrates on experimental evaluation of bolted MMC joints.
Technical Paper

Methods to Assess Jolting and Jarring Events: A Surface Mining Case Study to Evaluate the Jolt-Duration Method

2009-10-06
2009-01-2830
When operating a piece of heavy equipment, the equipment operator is exposed to Whole Body Vibration (WBV), with peaks in the acceleration called jolting and jarring. Various published consensus standards exist to analyze overall WBV, but a consensus standard does not exist for describing, detecting, and categorizing the jolting and jarring peaks. During previous research into methods of measuring jolting and jarring, a Root Mean Square (RMS) method was implemented and deployed in jolting and jarring event meters called Shox Boxes (invented by the National Institute for Occupational Safety and Health, NIOSH). The RMS assessment was difficult for end users of the Shox Boxes to utilize for describing and categorizing the peaks. This paper offers a hypothetical standard, the Jolt-Duration (JD) method, based on the simple amplitude and duration of the peaks, as well as the time between peaks.
Technical Paper

Finite Element Analysis for the Interface of a Respirator and the Human Face -A Pilot Study

2009-06-09
2009-01-2271
Comfort assessment of respirator fit plays an important role in the respirator design process and standard development. To reduce the cost and design time of respirators, the design, fit, and evaluation process can be performed in a virtual environment. Literature shows that respirator-induced discomfort relates to stress, area, and region of the face covered. In this work, we investigate the relationship between the strap tensions and the stress and deformation distribution on the interface between the respirator and the headform. This is the first step towards a comprehensive understanding of the contribution of contact stress to the mathematical comfort fit model. The 3D digital models for respirators and headforms have been developed based on 3D scanning point-cloud using a Cyberware® 3D digitizer. Five digital headform models have been generated: small, medium, large, long and short.
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