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For further increase in thermal efficiency of heavy-duty diesel engines, flexible regulation of the heat release rate (HRR) profile combined with higher compression ratio could have more rooms to improve indicated thermal efficiency by overcoming various drawbacks relevant to higher compression ratio. A new ideal HRR profile, which starts as a kind of delta shape to fulfil the isobaric cycle from top-dead-center (TDC) and is followed by the significant increase in HRR to reach the maximum cylinder pressure in the retarded timing, was proposed. We call it as ‘High-heels’ HRR profile from its two-step-increase delta shape. To confirm the potential of the ideal HRR profile by utilizing a single- cylinder heavy-duty diesel engine, a variable fuel injection rate equipment, novel combustion chamber designs, and an offset orifices nozzle were investigated as the technologies for modifying HRR profile.

Increasingly stringent regulations call for the reduction of emissions at engine startup to purify exhaust gas and reduce the amount of CO2 emitted. Air-fuel ratio (A/F) sensors detect the composition of exhaust gas and provide feedback to control the fuel injection quantity in order to ensure the optimal functioning of the catalytic converter. Reducing the time needed to obtain feedback control and enabling the restriction-free installation of A/F sensors can help meet regulations. Conventional sensors do not activate feedback control immediately after engine startup as the combination of high temperatures and splashes of condensed water in the exhaust pipe can cause thermal shock to the sensor element. Moreover, sensors need to be installed near the engine to increase the catalyst reaction efficiency. This increases the possibility of water splash from the condensed water in the catalyst.

This paper describes an exhaust system using a new air-fuel ratio (hereinafter, A/F) sensor that contributes to low emissions and low fuel consumption of gasoline engines. As the first technical feature, the water splash resistance of the A/F sensor has been substantially improved which allows A/F control to be enabled without delay during engine cold start. To realize this capability, it is important that the sensor characteristics are not affected by the condensed water generated in the exhaust pipe. Therefore, a technique that has the effectiveness of a water splash resistance layer with water repellent function is demonstrated. As the second technical feature, the power consumption of the sensor has been substantially reduced. This is achieved by improving thermal efficiency of the sensor that the element can be activated at a low temperature.

The subject of this paper is to discuss the use of advanced combustion controls of direct injection diesel engines, to achieve simultaneous improvements in thermal efficiency while maintaining minimum pollutant emissions. In recent years, the emissions produced in the transportation sector are becoming increasingly scrutinized, leading to significantly strengthened emissions legislations with regard to NOx and CO2, especially under Real Driving Emission (RDE) conditions. Therefore, diesel combustion improvements are key to overcoming these challenges. This paper reports the following two innovative Diesel combustion control technologies to realize the objectives mentioned above. 1 Combustion improvement by accurate Combustion Rate Shaping (CRS), CRS enables direct control of in-cylinder pressure trace and heat release rate.

A mean value turbocharged engine model is useful in terms of accuracy and convenience for fuel economy strategies or engine controller development. Turbocharging process is a feedback system with a positive gain, i.e. increasing exhaust work leads to increasing a cycle work. The gain of the feedback system is determined mainly by exhaust work ratio in a cycle and inertia of the turbine. The work ratio was investigated based on engine test with EGR. A turbocharging process model was obtained using the work ratio in a cycle and theoretical equations. The model is applied to investigate manifold absolute pressure response with EGR.

Gasoline engines have the trace-knock phenomena induced by the fast combustion which happens a few times during 100 cycles. And that constrains the thermal efficiency improvement due to limiting the ignition timing advance. So the authors have been dedicating a trace-knock simulation so that we could obtain any pieces of information associated with trace-knock characteristics. This simulation consists of a turbulent combustion model, a cycle-by-cycle variation model and a chemical calculation subprogram. In the combustion model, a combustion zone is considered in order to obtain proper turbulent combustion speed through wide range of engine speed. From a cycle-by-cycle variation analysis of an actual gasoline engine, some trace-knock features were detected, and they were involved in the cycle-by-cycle variation model. And a reduced elementary reaction model of gasoline PRF (primary reference fuel) was customized to the knocking prediction, and it was used in the chemical calculation.

Diesel engines have smoke trade-offs with both NOx and combustion noise. Both the increment of air entrainment into the spray and deceleration of heat release rate slope which become quickly thanks to the increase of air entrainment are effective for overcoming the trade-off between smoke emission and combustion noise. In this study, effect of quick rising injection rate and pre-injection was focused as an enabler for the both. The mechanism of improvement in the trade-off caused by the quick rising injection rate and pre-injection was clarified by analyzing characteristics of spray and combustion, interaction of pre-injected spray to main-injected spray and behavior of smoke emission. Some visualization techniques were adapted to analysis of sprays and combustions. Spray momentum measurement was used for the air entrainment and mixture formation process analyzation.

The purpose of this study is to elucidate flame propagation behavior of homogeneous propane-air mixture under application of non-uniform electric field. A needle-shaped electrode was attached to the ceiling and a plate electrode was set at bottom of combustion chamber, so that the electric field was applied in the direction of the chamber's vertical axis. A homogeneous propane-air mixture was supplied at equivalence ratio of 1.0 and was ignited by leaser induced breakdown under atmospheric pressure and room temperature. It was found that the flame front and plate electrode were repelled each other and a thin air layer was formed between the flame and plate electrode when a relatively low positive DC non-uniform electric field was applied to the needle-shaped electrode. It might be thought that the induced current was generated in the flame front, so that the flame front and plate electrode repelled each other.

Downsizing engines with a turbocharging system have been widely applied to passenger cars to improve fuel economy. Engine torque response to accelerator operation is one of important features in addition to steady state performance of the system. Torque profile management for turbocharged internal combustion engines is one of required technologies. A turbocharging system for a car is a system with a positive feedback loop in which compressed air drives the compressor after the combustion process. A reduced order model was derived for the charging system. Pressure ratio of a compressor is proportional to square of turbine speed and the turbine speed is a first order delay system to throttle opening in the model. Model structure was designed from mathematical equations that describe turbine and compressor works. Model parameters were identified from measured data. An output torque profile control strategy based on the derived model is investigated.

A KIVA code which is customized for passenger car's diesel engines is linked with an engine performance simulator and demonstrated with our optimizing calculation system. Aiming to fulfill our target calculation speed, the combustion model of the KIVA code is changed from a chemical reaction calculation method to a chemical equilibrium calculation method which is introduced a unique technique handling chemical species maps. Those maps contain equilibrium mole fraction data of chemical species according to equivalence ratio and temperature. Linking the KIVA code to the engine simulator helps to evaluate engine performance by indicated mean effective pressure (IMEP). The optimizing calculation system enables to obtain response surfaces. Observing the response surfaces, clear views of engine performance characteristics can be seen. The overview of this calculation system and some examples of the calculation are shown in this paper.

Knocking combustion experiments were conducted in this study using a test engine that allowed the entire bore area to be visualized. The purpose was to make clear the detailed characteristics of knocking combustion that occurs accompanied by cylinder pressure oscillations when a Homogeneous Charge Compression Ignition (HCCI) engine is operated at high loads. Knocking combustion was intentionally induced by varying the main combustion period and engine speed. Under such conditions, knocking in HCCI combustion was investigated in detail on the basis of cylinder pressure analysis, high-speed photography of the combustion flame and spectroscopic measurement of flame light emissions. The results revealed that locally occurring autoignition took place rapidly at multiple locations in the cylinder when knocking combustion occurred. In that process, the unburned end gas subsequently underwent even more rapid autoignition, giving rise to cylinder pressure oscillations.

A great deal of interest is focused on Homogeneous Charge Compression Ignition (HCCI) combustion today as a combustion system enabling internal combustion engines to attain higher efficiency and cleaner exhaust emissions. Because the air-fuel mixture is compression-ignited in an HCCI engine, control of the ignition timing is a key issue. Additionally, because the mixture ignites simultaneously at multiple locations in the combustion chamber, it is necessary to control the resultant rapid combustion, especially in the high-load region. Supercharging can be cited as one approach that is effective in facilitating high-load operation of HCCI engines. Supercharging increases the intake air quantity to increase the heat capacity of the working gas, thereby lowering the combustion temperature for injection of the same quantity of fuel. In this study, experiments were conducted to investigate the effects of supercharging on combustion characteristics in an HCCI engine.

Combustion experiments were conducted with an optically accessible engine that allowed the entire bore area to be visualized for the purpose of making clear the characteristics that induce extremely rapid HCCI combustion and knocking accompanied by cylinder pressure oscillations. The HCCI combustion regime was investigated in detail by high-speed in-cylinder visualization of autoignition and combustion and emission spectroscopic measurements. The results revealed that increasing the equivalence ratio and advancing the ignition timing caused the maximum pressure rise rate and knocking intensity to increase. In moderate HCCI combustion, the autoignited flame was initially dispersed temporally and spatially in the cylinder and then gradually spread throughout the entire cylinder.

There are few investigations to change wood biomasses to the industrially available energy, so that a new conversion technology of biomass to liquid fuel has been established by the direct liquefaction process. However, cellulosic liquefaction fuel (for short CLF) cold not mixed with diesel fuel. In this study, the plastic was mixed with wood to improve the solubility of CLF to diesel fuel. CLF made by the direct co-liquefaction process could be stably and completely mixed with diesel fuel in any mixing ratio and CLF included 2 wt.% of oxygen. The test engine was an air-cooled, four-stroke, single cylinder, direct fuel injection diesel engine. In the engine starting condition test, the ignition timing of 5 wt.% CLF mixed diesel fuel was slightly delayed at immediately after the engine started, however the ignition timing was almost the same as diesel fuel after the engine was warmed-up.

Engine downsizing with a turbocharger / supercharger has attracted attention as a way of improving the fuel economy of automotive gasoline engines, but this approach can be frustrated by the occurrence of abnormal combustion. In this study, the factors causing abnormal combustion were investigated using a supercharged, downsized engine that was built by adding a mechanical supercharger. Combustion experiments were conducted in which the fuel octane number and supercharging pressure were varied while keeping the engine speed, equivalence ratio and intake air temperature constant. In the experiments, a visualization technique was applied to photograph combustion in the combustion chamber, absorption spectroscopy was used to investigate the intermediate products of combustion, and the cylinder pressure was measured. The experimental data obtained simultaneously were then analyzed to examine the effects on combustion.

A Homogeneous Charge Compression Ignition (HCCI) engine was operated under a continuous firing condition in this study to visualize combustion in order to obtain fundamental knowledge for suppressing the rapidity of combustion in HCCI engines. Experiments were conducted with a two-stroke engine fitted with a quartz observation window that allowed the entire bore area to be visualized. The effect of varying the compression ratio and fuel octane number on HCCI combustion was investigated. In-cylinder spectroscopic measurements were made at compression ratios of 11:1 and 15:1 using primary reference fuel blends having different octane numbers of 0 RON and 50 RON. The results showed that varying the compression ratio and fuel octane number presumably has little effect on the rapidity of HCCI combustion at the same ignition timing when the quantity of heat produced per cycle by the injected fuel is kept constant.

Homogeneous Charge Compression Ignition (HCCI) combustion has attracted much interest as a combustion system that can achieve both low emissions and high efficiency. But the operating region of HCCI combustion is narrow, and it is difficult to control the auto-ignition timing. This study focused on the use of a two-component fuel blend and supercharging. The blended fuel consisted of dimethyl ether (DME), which has attracted interest as alternative fuel for compression-ignition engines, and methane, the main component of natural gas. A spectroscopic technique was used to measure the light emission of the combustion flame in the combustion chamber in order to ascertain the combustion characteristics. HCCI combustion characteristics were analyzed in detail in the present study by measuring this light emission spectrum.

The Homogenous Charge Compression Ignition (HCCI) engine is positioned as a next-generation internal combustion engine and has been the focus of extensive research in recent years to develop a practical system. One reason is that this new combustion system achieves lower fuel consumption and simultaneous reductions of nitrogen oxide (NOx) and particulate matter (PM) emissions, which are major issues of internal combustion engines today. However, the characteristics of HCCI combustion can prevent suitable engine operation owing to the rapid combustion process that occurs accompanied by a steep pressure rise when the amount of fuel injected is increased to obtain higher power output. A major issue of HCCI is to control this rapid combustion so that the quantity of fuel injected can be increased for greater power. Controlling the ignition timing is also an issue because it is substantially influenced by the chemical reactions of the fuel.

In this study, experiments were conducted using a blend of two types of fuel with different ignition characteristics. One was dimethyl ether (DME) that has a high cetane number, autoignites easily and displays low-temperature oxidation reaction mechanisms; the other was methane that has a cetane number of zero and does not autoignite easily. A mechanically driven supercharger was provided in the intake pipe to adjust the intake air pressure. Moreover, flame light in the combustion chamber was extracted using a system for observing light emission that occurred in the space between the cylinder head and the cylinder and in the bore direction of the piston crown. The results of previous studies conducted with a supercharged HCCI engine and a blended fuel of DME and methane have shown that heat release of the hot flame is divided into two stages and that combustion can be moderated by reducing the peak heat release rate (HRR).

The flame propagation behavior of homogeneous hydrogen-air mixture under application of high-voltage uniform or non-uniform electric field was explored by using combustion vessel. When a uniform electric field was applied, two plate electrodes were attached to ceiling and bottom of combustion chamber and, to apply a non-uniform electric field, an electrode in ceiling was needle-shaped and an electrode in bottom was plate-shaped. The positive or negative polarity DC high voltage was applied for an electrode in ceiling. When a positive polarity non-uniform electric field was applied to the mixture at any equivalence ratios and the input voltage was higher than 12 kV, the flame propagation was enhanced in the downward direction. This is because the corona wind was generated from the tip of needle-shaped electrode to grounded electrode by the brush corona.