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Technical Paper

Improvement of HC-SCR Performance by Fuel Reforming Using a Low Temperature Oxidation

2021-04-06
2021-01-0591
A fuel reforming technology using a low temperature oxidation was developed to improve a NOx reduction performance of HC-SCR (Hydrocarbons Selective Catalytic Reduction) system, which does not require urea. The low-temperature oxidization of a diesel fuel in gas phase produces NOx reduction agents with high NOx reduction ability such as aldehydes and ketones. A pre-evaporation-premixing-type reformer was adopted in order to generate a uniform temperature field and a uniform fuel/air premixed gas, and to promote the low temperature oxidation efficiently. As a fundamental study, elementary reaction analysis for n-hexadecane/air premixtures was carried out to investigate the suitable reformer temperature and fuel/air equivalence ratio for generation of oxygenated hydrocarbons. It was found that the reforming efficiency was highest at the reforming temperature around 623 to 673K, and aldehydes and ketones were produced.
Technical Paper

Transient Internal Nozzle Flow in Transparent Multi-Hole Diesel Injector

2020-04-14
2020-01-0830
An accurate prediction of internal nozzle flow in fuel injector offers the potential to improve predictions of spray computational fluid dynamics (CFD) in an engine, providing a coupled internal-external calculation or by defining better rate of injection (ROI) profile and spray angle information for Lagrangian parcel computations. Previous research has addressed experiments and computations in transparent nozzles, but less is known about realistic multi-hole diesel injectors compared to single axial-hole fuel injectors. In this study, the transient injector opening and closing is characterized using a transparent multi-hole diesel injector, and compared to that of a single axial hole nozzle (ECN Spray D shape). A real-size five-hole acrylic transparent nozzle was mounted in a high-pressure, constant-flow chamber. Internal nozzle phenomena such as cavitation and gas exchange were visualized by high-speed long-distance microscopy.
Technical Paper

An Effect of Cooled-EGR on Diesel Engine Performance Fueled with Coconut-oil Methyl Ester

2020-01-24
2019-32-0618
The purpose of this study is to explore an effect of cooled-EGR on the diesel engine performance fueled with coconut-oil methyl ester (CME). The exhaust gas was cooled by the water at room temperature and was fed to the intake manifold, and the EGR rate was changed from 0 % to 30 % at every 10 %. The engine performances were measured at several EGR rates, fuel injection pressures and timings. Test fuels were CME and commercial diesel fuel. In the case of high EGR rate at which the compression ignition was deteriorated, the ignition timing of CME was always earlier than that of diesel fuel, therefore CME had good ignitability as compared with diesel fuel under EGR application. When the fuel injection pressure was increased at high EGR rate, the ignition delay was improved by the fuel atomization and air-fuel mixing effect.
Technical Paper

Research on a DPF Regeneration Burner System for Use when Engine is not in Operation

2019-12-19
2019-01-2237
An on board burner that enables DPF regeneration even when an engine is at standstill has been researched. By employing pre evaporative combustion with a wick burner, miniaturization of the burner system was successfully accomplished as well as stable ignition and combustion. Total heat necessary for DPF regeneration was reduced in comparison to the active DPF regeneration by means of engine control and an oxidation catalyst. Uneven temperature distribution in DPF and excessive temperature rise, which had been recognized as issues in the regeneration of a DPF while engine is at standstill, were solved by increase of combustion air amount and multi-step control of regeneration temperature and reliable regeneration was accomplished.
Technical Paper

Effects of Coolant Temperature and Fuel Properties on Soot Emission from a Spark-ignited Direct Injection Gasoline Engine

2019-12-19
2019-01-2352
Effects of measurement method, coolant temperature and fuel composition on soot emissions were examined by engine experiments. By reducing the pressure fluctuation in the sampling line, the measured soot emissions with better stability and reproducibility could be obtained. With lower coolant temperatures, larger soot emissions were yielded at much advanced fuel injection timings. Compared to gasoline, soot emissions with a blend fuel of normal heptane, isooctane and toluene were significantly decreased, suggesting the amounts of aromatic components (toluene or others) should be increased to obtain a representative fuel for the predictive model of particulate matter in SIDI engines.
Technical Paper

Characteristics of Diesel Engine Oil for Heavy Duty Commercial Vehicles Achieving for both Fuel Economy and Reliability

2019-12-19
2019-01-2243
When the engine oil evaporates in the crankcase, it is necessary to discharge to the outside of the engine or returns to the intake air as part of blow-by gas. The amount of oil content in the blow-by gas is preferable to be as small as possible. This paper researched the evaporation characteristics of diesel engine oil for heavy duty into blow-by gas using 5W-30 and 10W-30 engine oils with the equivalent to Noack. As a result, it is found that evaporate phenomenon cannot be explained well enough by just Noack and clarified of the oil evaporation mechanism in blow-by gas.
Journal Article

Influence of Combustion Chamber Shape and In-Cylinder Density on Soot Formation in Diesel Combustion

2019-12-19
2019-01-2271
The change in the smoke emissions from a diesel engine with the shapes of the combustion chamber and the in-cylinder density was investigated with focuses on the mixing and the soot formation in a spray flame. First, the mixing of the fuel and air between the nozzle exit and the set-off length was used as an indicator for the formation of soot. Although this indicator can explain the influence of the density, it cannot explain the changes in the smoke emissions with a change in the shape of the combustion chamber. Next, by focusing on the soot distribution in a quasi-steady-state spray flame, the soot formed in the high-density condition of an optically accessible engine was investigated by applying two-color method. These results showed that the positional relationship between the maximum soot amount position and the flame impinging position can be a major influence on the smoke emissions.
Technical Paper

Effect of Diamond-Like Carbon Coating on Anti-Scuffing Characteristics of Piston Pins

2019-04-02
2019-01-0184
It has been proposed that downspeeding combined with high boost levels would effectively reduce fuel consumption in heavy-duty diesel engines. Under low-speed and high-boost operating conditions, however, the in-cylinder gas pressure, which acts on the piston crown, is greater than the piston inertia force (such that there is no force reversal), over the entire range of crank angles. Therefore, the piston pin never lifts away from the main loading area (the bottom) of the connecting rod small-end bushing where the contact pressure against the piston pin is highest. In such operating conditions, lubricant starvation is easily induced at the interface between the piston pin and small-end bushing. Through carefully devised engine tests, the authors confirmed that the piston pin scuffing phenomenon arises when the boost pressure exceeds a critical value at which the no-force reversal condition appears.
Technical Paper

Study on Realization of Dual Combustion Cycle by Lean Mixture and Direct Fuel Injection

2018-10-30
2018-32-0011
The purpose of this study is to realize dual-combustion cycle for gasoline engines. For the purpose, lean combustion and direct fuel injection were applied to small diesel engine. The lean gasoline-air mixture was provided and was ignited by small amount of pilot diesel fuel injection (constant volume combustion). Then, diesel fuel was injected by main injection and was burned with the remained oxygen after the lean combustion (diffusion combustion). The equivalence ratio 0.3, 0.4 and 0.5 of mixture were used to avoid the spontaneous compression auto-ignition. The total equivalence ratio with supplied gasoline and diesel fuel was adjusted to 1.0. The base pilot injection timing was selected as the ignition of pre-mixture took place at T.D.C. and pilot injection timings were changed 2 degree before and behind of base timing. The main fuel injection timings were 50, 75 and 100% of the duration between pilot injection timing and T.D.C.
Technical Paper

Study on Knocking Characteristics for High-Efficiency Operation of a Super-Lean Spark Ignition Engine

2018-10-30
2018-32-0002
This study investigated the influence of EGR and spark advance on knocking under high compression ratio, ultra-lean mixture and supercharged condition using premium gasoline as a test fuel. A high-compression ratio, supercharged single cylinder engine was used in this experiment. As a result, the period from ignition to autoignition was prolonged. In addition, knock intensity was drastically reduced. In other words, it is inferred that by combining an appropriate amount of EGR and spark advance, high efficiency operation avoiding knocking can be realized.
Technical Paper

A Study of the Factors Determining Knocking Intensity Based on High-Speed Observation of End-Gas Autoignition Using an Optically Accessible Engine

2018-10-30
2018-32-0003
The purpose of this study was to investigate how autoignition leads to the occurrence of pressure oscillations. That was done on the basis of in-cylinder visualization and analysis of flame images captured with a high-speed camera using an optically accessible engine, in-cylinder pressure measurement and measurement of light emission from formaldehyde (HCHO). The results revealed that knocking intensity tended to be stronger with a faster localized growth speed of autoignition. An investigation was also made of the effect of exhaust gas recirculation (EGR) as a means of reducing knocking intensity. The results showed that the application of EGR advanced the ignition timing, thereby reducing knocking intensity under the conditions where knocking occurred.
Technical Paper

Study on Weave Behavior Simulation of Motorcycles Considering Vibration Characteristics of Whole Body of Rider

2018-10-30
2018-32-0052
In motorcycles, the mass difference between a vehicle and a rider is small and motions of a rider impose a great influence on the vehicle behaviors as a consequence. Therefore, dynamic properties of motorcycles should be evaluated not merely dealing with a vehicle but considering with a man-machine system. In the studies of a simulation for vehicle dynamics, various types of rider models have been proposed and it has already been reported that rider motions have a significant influence on the dynamic properties. However, the mechanism of the interaction between a rider and a vehicle has not been clarified yet. In our study, we focused on weave motion and constructed a full vehicle simulation model that can reflect the influences of the movements of the rider’s upper body and lower body. To construct the rider model, we first measured the vibrational characteristics of a human body using a vibration test bench.
Technical Paper

Oxidative Deterioration Properties of FAME-Blended Diesel Fuel

2018-04-03
2018-01-0924
The correlation between newly approved EN 15751 and the internal diesel injector deposits (IDID) due to fuel oxidative deterioration has not been made clear. In the present research, the Rancimat method was slightly modified to research the relationship between fuel oxidative deterioration and the deterioration products generated from the fuel. After heating fuel at 120 to 150°C for a set period, insoluble deterioration products (IDID-like substances) were generated and their weights were measured. At the same time, the shifts of the conductivity in trap water were analyzed from a new perspective, and its relationship with the deterioration products was investigated. At 120°C and 130°C, conductivity rising rates after the inflection point (this set of data represents the rate of organic acid generation in the fuel, and we named “Oxidation rate”) exhibited a strong correlation with the quantity of deterioration products.
Technical Paper

A Study on Reducing Cooling loss in a Partially Insulated Piston for Diesel Engine

2018-04-03
2018-01-1276
To improve the thermal efficiency of an engine, it is particularly important to reduce the cooling loss from the combustion gas to the combustion chamber wall, which constitutes a major proportion of the total loss [1]. Previous studies addressing cooling loss reduction attempted to use ceramic in place of the conventional aluminum or iron alloys, but this led to a reduction in the volumetric efficiency and increased smoke emissions. This was caused by the ceramics having both a low thermal conductivity and high heat capacity, relative to aluminum and iron. These characteristics cause the piston wall temperature, which rises during combustion, to remain high during the intake stroke, thus increasing the intake temperature and reducing the volumetric efficiency. This increases the smoke emissions [2].
Technical Paper

A Study of Combustion in an HCCI Engine Using Non-Equilibrium Plasma Discharge Assist

2017-11-05
2017-32-0084
This study focused on a non-equilibrium plasma discharge as a means of assisting HCCI combustion.Experiments were conducted with a four-stroke single-cylinder engine fitted with a spark electrode in the top of the combustion chamber for continuously generating non-equilibrium plasma from the intake stroke to the exhaust stroke. The results showed that applying non-equilibrium plasma to the HCCI test engine advanced the main combustion period that otherwise tended to be delayed as the engine speed was increased. In addition, it was found that the combined use of exhaust gas recirculation and non-equilibrium plasma prevented a transition to partial combustion while suppressing cylinder pressure oscillations at high loads.
Technical Paper

Analysis of Supercharged HCCI Combustion Using Low-Carbon Alternative Fuels

2017-11-05
2017-32-0085
This study investigated the effects of recirculated exhaust gas (EGR) and its principal components of N2, CO2 and H2O on moderating Homogeneous Charge Compression Ignition (HCCI) combustion. Experiments were conducted using two types of gaseous fuel blends of DME/propane and DME/methane as the test fuels. The addition rates of EGR, N2, CO2 and H2O were varied and the effects of each condition on HCCI combustion of propane and methane were investigated. The results revealed that the addition of CO2 and H2O had the effect of substantially delaying and moderating rapid combustion. The addition of N2 showed only a slight delaying and moderating effect. The addition of EGR had the effect of optimally delaying the combustion timing, while either maintaining or increasing the indicated mean effective pressure and indicated thermal efficiency ηi.
Technical Paper

An Effect of Bio Diesel Fuel for Low Compression Ratio Diesel Engine

2017-11-05
2017-32-0088
The purpose of this study is to explore an effect of the coconut oil methyl ester (CME) and vegetable oil methyl ester (VME) on a low compression ratio diesel engine performance. CME and VME were produced from coconut oil and vegetable oil with methanol, respectively. Vegetable oil was assumed to contain 60 wt.% of soybean oil and 40 wt.% rapeseed oil. The engine performance was measured in the steady operating condition at 3600 rpm of engine speed. The ignition timings of CME and VME were advanced and the maximum cylinder pressures of CME and VME were higher as compared with the diesel fuel at low compression ratio, because CME and VME consisted of medium chain fatty acid methyl esters. The ignitability of CME was superior to VME, because CME consisted of saturated fatty acid. The brake thermal efficiency of diesel fuel was slightly higher than CME and VME at any compression ratios.
Technical Paper

Influence of Engine Speed on Autoignition and Combustion Characteristics in a Supercharged HCCI Engine

2017-11-05
2017-32-0090
Homogeneous Charge Compression Ignition (HCCI) combustion has attracted widespread interest because it achieves high efficiency and can reduce particulate matter (PM) and nitrogen oxide (NOx) emissions simultaneously. However, because HCCI engines lack a physical means of initiating ignition, it is difficult to control the ignition timing. Another issue of HCCI engines is that the combustion process causes the cylinder pressure to rise rapidly. The time scale is also important in HCCI combustion because ignition depends on the chemical reactions of the mixture. Therefore, we investigated the influence of the engine speed on autoignition and combustion characteristics in an HCCI engine. A four-stroke single-cylinder engine equipped with a mechanically driven supercharger was used in this study to examine HCCI combustion characteristics under different engine speeds and boost pressures.
Technical Paper

Development of CNG/Diesel Dual-Compatible Engine Oil for Heavy-Duty Trucks in Thailand

2017-10-08
2017-01-2350
In Thailand, most heavy-duty trucks were equipped with diesel engine, while a small portion was equipped with compressed natural gas (CNG) engine. However, in the past few years the number of CNG fuel trucks in Thailand has increased significantly due to the cheaper cost of CNG. In general, the emphasis of heavy-duty diesel engine oil performance is on piston cleanliness and soot handling properties, while thermal and anti-oxidation properties are most critical for CNG engine oil performance. For truck fleet owners who operate both types of trucks, using the inappropriate oil that is not fit-for-purpose can adversely affect engine performance and reduce engine service lifespan under prolonged usage. A novel CNG/diesel engine oil was developed to meet both JASO DH-2 heavy-duty diesel engine oil performance and CNG engine oil performance. The candidate formulation was proved adequately fit for practical use regarding to thermal and anti-oxidation properties.
Technical Paper

A Study of Thermoacoustic Refrigerator

2017-03-28
2017-01-0158
A diesel engine is advantageous in its high thermal efficiency, however it still wastes about 50% of total input energy to exhaust and cooling losses. A feasibility study of thermoacoustic refrigerator was carried out as one of the means to recuperate waste heat. The thermoacoustic refrigerator prototyped for this study showed a capability to achieve cooling temperature lower than -20 degree C, which indicated that the system has a potential to be used in refrigerator trucks not only for cargo compartment cooling but also for cabin cooling.
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