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Technical Paper

New Equivalent Static Load (ESL) Creation Procedure for Complete Vehicle

2024-06-12
2024-01-2944
By analyzing the dynamic distortion in all body closure openings in a complete vehicle, a better understanding of the body characteristics can be achieved compared to traditional static load cases such as static torsional body stiffness. This is particularly relevant for non-traditional vehicle layouts and electric vehicle architectures. The body response is measured with the so-called Multi Stethoscope (MSS) when driving a vehicle on a rough pavé road (cobble stone). The MSS is measuring the distortion in each opening in two diagonals. During the virtual development, the distortion is described by the relative displacement in diagonal direction in time domain using a modal transient analysis. The results are shown as Opening Distortion Fingerprint ODF and used as assessment criteria within Solidity and Perceived Quality. By applying the Principal Component Analysis (PCA) on the time history of the distortion, a Dominant Distortion Pattern (DDP) can be identified.
Technical Paper

Influence of Working Conditions and Operating Parameters on the Energy Consumption of a Full-Electric Bus. Experimental Assessment

2024-04-09
2024-01-2174
Given the growing interest in improving the efficiency of the bus fleet in public transportation systems, this paper presents an analysis of the energy consumption of a battery electric bus. During the experimental campaign, a battery electric bus was loaded using sand payloads to simulate the passenger load on board and followed another bus during regular service. Data related to the energy consumed by various bus utilities were published on the vehicle’s CAN network using the FMS standard and sampled at a frequency of 1 Hz. The collected experimental data were initially analyzed on a daily basis and then on a per-route basis. The results reveal the breakdown of energy consumption among various utilities over the course of each day of the experiment, highlighting those responsible for the highest energy consumption.
Technical Paper

Cooperative Connected and Automated Mobility in a Roundabout

2024-04-09
2024-01-2002
Roundabouts are intersections at which automated cars seem currently not performing sufficiently well. Actually, sometimes, they get stuck and the traffic flow is seriously reduced. To overcome this problem a V2N-N2V (vehicle-to-network-network-to-vehicle) communication scheme is proposed. Cars communicate via 5G with an edge computer. A cooperative machine-learning algorithm orchestrates the traffic. Automated cars are instructed to accelerate or decelerate with the triple aim of improving the traffic flow into the roundabout, keeping safety constraints, and providing comfort for passengers on board of automated vehicles. In the roundabout, both automated cars and human-driven cars run. The roundabout scenario has been simulated by SUMO. Additionally, the scenario has been reconstructed into a dynamic driving simulator, with a real human driver in a virtual reality environment. The aim was to check the human perception of traffic flow, driving safety and driving comfort.
Technical Paper

Modelling and Analysis of a Cooperative Adaptive Cruise Control (CACC) Algorithm for Fuel Economy

2024-04-09
2024-01-2564
Connectivity in ground vehicles allows vehicles to share crucial vehicle data, such as vehicle acceleration and speed, with each other. Using sensors such as radars and lidars, on the other hand, the intravehicular distance between a leader vehicle and a host vehicle can be detected. Cooperative Adaptive Cruise Control (CACC) builds upon ground vehicle connectivity and sensor information to form convoys with automated car following. CACC can also be used to improve fuel economy and mobility performance of vehicles in the said convoy. In this paper, a CACC system is presented, where the acceleration of the lead vehicle is used in the calculation of desired vehicle speed. In addition to the smooth car following abilities, the proposed CACC also has the capability to calculate a speed profile for the ego vehicle that is fuel efficient, making it an Ecological CACC (Eco-CACC) model.
Technical Paper

Implementation of Adaptive Equivalent Consumption Minimization Strategy

2024-04-09
2024-01-2772
Electrification of vehicles is an important step towards making mobility more sustainable and carbon-free. Hybrid electric vehicles use an electric machine with an on-board energy storage system, in some form to provide additional torque and reduce the power requirement from the internal combustion engine. It is important to control and optimize this power source split between the engine and electric machine to make the best use of the system. This paper showcases an implementation of the Adaptive Equivalent Consumption Minimization Strategy (A-ECMS) with minimization in real-time in the dSPACE MicroAutobox II as the Hybrid Supervisory Controller (HSC). While the concept of A-ECMS has been well established for many years, there are no published papers that present results obtained in a production vehicle suitably modified from conventional to hybrid electric propulsion including real world testing as well as testing on regulatory cycles.
Technical Paper

Modular Multilevel GaN Based Ultra-High Power Density Electric Power Conversion and Transmission on the Lunar Surface

2023-09-05
2023-01-1509
NASA’s Watts on the Moon Challenge is seeking solutions to transfer at least 1.065 kW power from a 120 V dc source to a 24-32 V dc load over a 3-km distance under the same environmental conditions as the Lunar surface (i.e., 77 K temperature and 1 mTorr pressure). The selected solution from the author’s team proposed utilizing two modular multilevel Gallium Nitride (GaN) based isolated dc-dc converters to connect the 120 V dc source with the 24-32 V dc load bank via 1.5 kV rated dc transmission lines. The modular multilevel converters feature frequency multiplication, high step-down voltage ratio and low device voltage stress. In the converters, GaN gate injection transistor (GaN GIT) and GaN High-Electron-Mobility Transistor (GaN HEMT) devices are chosen as switching devices, due to the merits of lower power loss, radiation hardness and ability to work under cryogenic and vacuum conditions.
Technical Paper

Three-Layered Design, Protection & Control of Lunar DC Microgrids Utilizing WBG-Based Flexible DC Energy Router

2023-09-05
2023-01-1505
The reliable operation of power systems on the lunar surface is crucial for critical research activities and supporting life. These systems are standalone or interconnected grids that integrate intermittent power sources and distributed energy storage. Lunar microgrids must be highly reliable, reconfigurable, and efficient. To meet these requirements, we propose the flexible DC energy router (FeDER), a modular and scalable power management unit for interconnected lunar DC microgrids. The FeDER integrates local energy storage and addresses various microgrid power management needs such as fault management, stability enhancement, power flow regulation, and power quality improvement. The lunar DC microgrids' design, protection, and control are achieved using a three-layered approach: (1) graph theory, (2) energy management system, and (3) smart resistor control. The lunar power grid architecture is introduced and the FeDER stability enhancement is implemented in the OPAL-RT platform.
Technical Paper

Model-Based Fault Diagnostic Strategy for Microgrids

2023-09-05
2023-01-1506
Microgrids are a topic of interest in recent years, largely due to their compatibility with the integration of distributed renewable resources, capability for bidirectional power flow, and ability to reconfigure to mitigate the effects of faults. Fault diagnosis algorithms are a foundational technology for microgrids. These algorithms must have two primary capabilities. First, faults must be detectable; it is known when the fault occurs. Second, faults must be isolable; the type and location of detected faults can be determined. However, most fault handling research considering microgrids has focused on the protection algorithm. Protection algorithms seek to quickly extinguish dangerous faults which can damage components. However, these algorithms may not sufficiently capture less severe faults, or provide comprehensive monitoring for the microgrid. This is particularly relevant when considering applications involving fault tolerant control or dynamic grid reconfiguration.
Technical Paper

Optimized Control Strategy for Inductor-based Cell Equalizers

2023-08-28
2023-24-0166
The occurrence of imbalance conditions within the cells of a battery pack can be reduced or mitigated by an active cell equalization circuit integrated in the Battery Management System (BMS), which transfers energy between the most charged cells and the least charged ones in the pack. However, incomplete knowledge on the performances and range of operability in real-world scenarios is still limiting the adoption of active equalizers for lithium-ion battery systems in different fields of application. In this paper, among the different architectures presented in literature for active cell equalizers, the multi-inductor configuration has been investigated. For the generalized category of inductor-based configuration, an analytical model has been developed by taking into account the static and dynamic parasitic parameters of the components of the equalization circuit as well as the operating conditions of the cells.
Technical Paper

Co-Simulation Framework for Electro-Thermal Modeling of Lithium-Ion Cells for Automotive Applications

2023-08-28
2023-24-0163
Battery packs used in automotive application experience high-power demands, fast charging, and varied operating conditions, resulting in temperature imbalances that hasten degradation, reduce cycle life, and pose safety risks. The development of proper simulation tools capable of capturing both the cell electrical and thermal response including, predicting the cell’s temperature rise and distribution, is critical to design efficient and reliable battery packs. This paper presents a co-simulation model framework capable of predicting voltage, 2-D heat generation and temperature distribution throughout a cell. To capture the terminal voltage and 2-D heat generation across the cell, the simulation framework employs a high-fidelity electrical model paired with a charge balance model based on the Poisson equation. The 2-D volumetric heat generation provided by the charge balance model is used to predict the temperature distribution across the cell surface using CFD software.
Technical Paper

Automated Kinetic Mechanism Evaluation for e-Fuels Using SciExpeM: The Case of Oxymethylene Ethers

2023-08-28
2023-24-0092
In the rapidly changing scenario of the energy transition, data-driven tools for kinetic mechanism development and testing can greatly support the evaluation of the combustion properties of new potential e-fuels. Despite the effectiveness of kinetic mechanism generation and optimization procedures and the increased availability of experimental data, integrated methodologies combining data analysis, kinetic simulations, chemical lumping, and kinetic mechanism optimization are still lacking. This paper presents an integrated workflow that combines recently developed automated tools for kinetic mechanism development and testing, from data collection to kinetic model reduction and optimization. The proposed methodology is applied to build a consistent, efficient, and well-performing kinetic mechanism for the combustion of oxymethylene ethers (OMEs), which are promising synthetic e-fuels for transportation.
Technical Paper

Towards H2 High-Performance IC Engines: Strategies for Control and Abatement of Pollutant Emissions

2023-08-28
2023-24-0108
In future decarbonized scenarios, hydrogen is widely considered as one of the best alternative fuels for internal combustion engines, allowing to achieve zero CO2 emissions at the tailpipe. However, NOx emissions represent the predominant pollutants and their production has to be controlled. In this work different strategies for the control and abatement of pollutant emissions on a H2-fueled high-performance V8 twin turbo 3.9L IC engine are tested. The characterization of pollutant production on a single-cylinder configuration is carried out by means of the 1D code Gasdyn, considering lean and homogeneous conditions. The NOx are extremely low in lean conditions with respect to the emissions legislation limits, while the maximum mass flow rate remains below the turbocharger technical constraint limit at λ=1 only.
Technical Paper

Multi-Physics Simulations of Ice Shedding from Wind Turbines

2023-06-15
2023-01-1479
Wind turbines in cold climates are likely to suffer from icing events, deteriorating the aerodynamic performances of the blades and decreasing their power output. Continuous ice accretion causes an increase in the ice mass and, consequently, in the centrifugal force to which the ice shape is subjected. This can result in the shedding of chunks of ice, which can jeopardize the aeroelastic properties of the blade and, most importantly, the safety of the surrounding people and of the wind turbine structure itself. In this work, ice shedding analysis is performed on a quasi-3D, multi-step ice geometry accreted on the NREL 5MW reference wind turbine. A preliminary investigation is performed by including the presence of an ice protection system to decrease the adhesion surface of the ice on the blade. A reference test case with a simple geometry is used as verification for the correct implementation of the procedure.
Technical Paper

A Comprehensive Numerical Model for Numerical Simulation of Ice Accretion and Electro-Thermal Ice Protection System in Anti-icing and De-icing Mode, with an Ice Shedding Analysis

2023-06-15
2023-01-1463
This work presents a comprehensive numerical model for ice accretion and Ice Protection System (IPS) simulation over a 2D component, such as an airfoil. The model is based on the Myers model for ice accretion and extended to include the possibility of a heated substratum. Six different icing conditions that can occur during in-flight ice accretion with an Electro-Thermal Ice Protection System (ETIPS) activated are identified. Each condition presents one or more layers with a different water phase. Depending on the heat fluxes, there could be only liquid water, ice, or a combination of both on the substratum. The possible layers are the ice layer on the substratum, the running liquid film over ice or substratum, and the static liquid film between ice and substratum caused by ice melting. The last layer, which is always present, is the substratum. The physical model that describes the evolution of these layers is based on the Stefan problem. For each layer, one heat equation is solved.
Technical Paper

Novel Framework for the Robust Optimization of the Heat Flux Distribution for an Electro-Thermal Ice Protection System and Airfoil Performance Analysis

2023-06-15
2023-01-1392
We present a framework for the robust optimization of the heat flux distribution for an anti-ice electro-thermal ice protection system (AI-ETIPS) and iced airfoil performance analysis under uncertain conditions. The considered uncertainty regards a lack of knowledge concerning the characteristics of the cloud i.e. the liquid water content and the median volume diameter of water droplets, and the accuracy of measuring devices i.e., the static temperature probe, uncertain parameters are modeled as uniform random variables. A forward uncertainty propagation analysis is carried out using a Monte Carlo approach. The optimization framework relies on a gradient-free algorithm (Mesh Adaptive Direct Search) and three different problem formulations are considered in this work. Two bi-objective deterministic optimizations aim to minimize power consumption and either minimize ice formations or the iced airfoil drag coefficient.
Technical Paper

Development of a Gear Backlash Compensator for Electric Machines in P0-P4 Parallel Hybrid Drivelines

2023-04-11
2023-01-0454
Backlash is the movement between the gear teeth that allows them to mate without binding. Backlash can cause large torque fluctuations in vehicle powertrains when the input torque changes direction. These fluctuations cause a jerk and shuddering, which negatively affects drive quality. Input torque frequently changes direction in electric vehicles due to regenerative braking. Limiting zero crossings is an option for better drive quality; however, this leads to decreased vehicle efficiency. Because of this, modulating the torque through the backlash region is preferred, yet, if done poorly, it can result in sluggish torque response. This paper proposes a torque-shaping algorithm for an electric motor and gear/differential system to reduce backlash in electric vehicles. The control algorithm modulates the commanded torque’s rate of change based on the vehicle speed and zero-crossing torque.
Technical Paper

Vehicle in Virtual Environment (VVE) Method of Autonomous Driving Function Evaluation and Development

2023-04-11
2023-01-0820
Autonomous vehicle (AV) algorithms need to be tested extensively in order to make sure the vehicle and the passengers will be safe while using it after the implementation. Testing these algorithms in real world create another important safety critical point. Real world testing is also subjected to limitations such as logistic limitations to carry or drive the vehicle to a certain location. For this purpose, hardware in the loop (HIL) simulations as well as virtual environments such as CARLA and LG SVL are used widely. This paper discusses a method that combines the real vehicle with the virtual world, called vehicle in virtual environment (VVE). This method projects the vehicle location and heading into a virtual world for desired testing, and transfers back the information from sensors in the virtual world to the vehicle.
Technical Paper

Data Association between Perception and V2V Communication Sensors

2023-04-11
2023-01-0856
The connectivity between vehicles, infrastructure, and other traffic participants brings a new dimension to automotive safety applications. Soon all the newly produced cars will have Vehicle to Everything (V2X) communication modems alongside the existing Advanced Driver Assistant Systems (ADAS). It is essential to identify the different sensor measurements for the same targets (Data Association) to use connectivity reliably as a safety feature alongside the standard ADAS functionality. Considering the camera is the most common sensor available for ADAS systems, in this paper, we present an experimental implementation of a Mahalanobis distance-based data association algorithm between the camera and the Vehicle to Vehicle (V2V) communication sensors. The implemented algorithm has low computational complexity and the capability of running in real-time. One can use the presented algorithm for sensor fusion algorithms or higher-level decision-making applications in ADAS modules.
Technical Paper

Shared Autonomous Vehicle Mobility for a Transportation Underserved City

2023-04-11
2023-01-0048
This paper proposes the use of an on-demand, ride hailed and ride-Shared Autonomous Vehicle (SAV) service as a feasible solution to serve the mobility needs of a small city where fixed route, circulator type public transportation may be too expensive to operate. The presented work builds upon our earlier work that modeled the city of Marysville, Ohio as an example of such a city, with realistic traffic behavior, and trip requests. A simple SAV dispatcher is implemented to model the behavior of the proposed on-demand mobility service. The goal of the service is to optimally distribute SAVs along the network to allocate passengers and shared rides. The pickup and drop-off locations are strategically placed along the network to provide mobility from affordable housing, which are also transit deserts, to locations corresponding to jobs and other opportunities.
Technical Paper

Prescan Extension Testing of an ADAS Camera

2023-04-11
2023-01-0831
Testing vision-based advanced driver assistance systems (ADAS) in a Camera-in-the-Loop (CiL) bench setup, where external visual inputs are used to stimulate the system, provides an opportunity to experiment with a wide variety of test scenarios, different types of vehicle actors, vulnerable road users, and weather conditions that may be difficult to replicate in the real world. In addition, once the CiL bench is setup and operating, experiments can be performed in less time when compared to track testing alternatives. In order to better quantify normal operating zones, track testing results were used to identify behavior corridors via a statistical methodology. After determining normal operational variability via track testing of baseline stationary surrogate vehicle and pedestrian scenarios, these operating zones were applied to screen-based testing in a CiL test setup to determine particularly challenging scenarios which might benefit from replication in a track testing environment.
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