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Technical Paper

Development of Electrostatic Capacity Type Steering Sensor Using Conductive Leather

2020-04-14
2020-01-1209
Today’s progress in electronic technologies is advancing the process of making vehicles more intelligent, and this is making driving safer and more comfortable. In recent years, numerous vehicles equipped with high-level Advance Driving Assist System (ADAS) have been put on the market. High-level ADAS can detect impending lane deviation, and control the vehicle so that the driver does not deviate from the lane. Lane departure prevention systems are able to detect imminent departure from the road, allowing the driver to apply control to prevent lane departure. These systems possess enormous potential to reduce the number of accidents resulting from road departure, but their effectiveness is highly reliant on their level of acceptance by drivers.
Technical Paper

Development of Intelligent Power Unit for 2018 Model Year Accord Hybrid

2019-04-02
2019-01-0592
A compact intelligent power unit capable of being installed under the rear seating was developed for the 2018 model year Accord Hybrid that is to be equipped with the SPORT HYBRID Intelligent Multi Mode Drive (i-MMD) system. The space under the rear seat features multiple constraints on dimensions. In the longitudinal direction, it is necessary to attempt to help ensure occupant leg room and to position the fuel tank; in the vertical direction, it is necessary to attempt to help ensure occupants comfort and a minimum ground clearance; and in the lateral direction, it is necessary to avoid the position of the body side frames and the penetrating section of the exhaust pipe. The technologies described below were applied in order to reduce the size of components, making it possible to position the IPU amid these constraint conditions.
Technical Paper

A Study of Vibration Reducing Effect on Vehicle Dynamics by Hydraulic Damper on Body Structure

2019-04-02
2019-01-0171
This research investigated the mechanism of the effects of hydraulic dampers, which are attached to vehicle body structures and are known by experience to suppress vehicle body vibration and enhance ride comfort and steering stability. In investigating the mechanism, we employed quantitative data from riding tests, and analytical data from simplified vibration models. In our assessment of ride comfort in riding tests using vehicles equipped with hydraulic dampers, we confirmed effects reducing body floor vibration in the low-frequency range. We also confirmed vibration reduction in unsprung suspension parts to be a notable mechanical characteristic which merits close attention in all cases. To investigate the mechanism of the vibration reduction effect in unsprung parts, we considered a simplified vibration model, in which the engine and unsprung parts, which are rigid, are linked to the vehicle body, which is an elastic body equipped with hydraulic dampers.
Technical Paper

Prediction of Ductile Fracture Propagation of High Strength Steels in Automotive Structures

2019-04-02
2019-01-1097
Initiation and propagation of ductile fractures in crashed automotive components made from high strength steels are investigated in order to understand the mechanism of fracture propagation. Fracture of these components is often prone to occur at the sheet edge in a strain concentration zone under crash deformation. The fracture then extends intricately to the inside of the structure under the influence of the local stress and strain field. In this study, a simple tensile test and a 3-point bending test of high strength steels with tensile strengths of 590 MPa and 1180 MPa are carried out. In the tensile test, a coupon having a hole and a notch is deformed in a uniaxial condition. The effect of the notch type on the strain concentration and fracture behavior are investigated by using a digital imaging strain measurement system.
Technical Paper

Research of Steering Grasping to Take over Driver from System

2018-04-03
2018-01-1068
Lane departure prevention systems are able to detect imminent departure from the road, allowing the driver to apply control to prevent lane departure. These systems possess enormous potential to reduce the number of accidents resulting from road departure, but their effectiveness is highly reliant on their level of acceptance by drivers. The effectiveness of the systems will depend on when they are providing driving assistance, what level of laxness in terms of maintaining contact with the steering wheel is allowed on the part of the driver, and what level of assistance the system provides. This paper will discuss research on the minimum necessary contact and contact strength with the steering wheel on the part of the driver when a lane departure prevention system is in operation.
Technical Paper

Study of 450-kW Ultra Power Dynamic Charging System

2018-04-03
2018-01-1343
This research sought to develop a dynamic charging system, achieving an unlimited EV cruising range by charging the EV at high power during cruising. This system would help make it possible to finish battery charging in a short time by contact with the EV while cruising and enable drivers to freely cruise their intended routes after charging. A simulation of dynamic charging conditions was conducted for ordinary autonomous cruising (i.e., ordinary EV cruising) when dynamically charging at a high power of 450-kW (DC 750 V, 600 A). This report discusses the study results of a method of building the infrastructure, as well as looking at the cruise test results and future outlook. In particular, the research clarified the conditions for achieving an unlimited vehicle cruising range with a 450-kW dynamic charging system. It also demonstrated that this system would allow battery capacities to be greatly reduced and make it possible to secure the battery supply volume and resources.
Technical Paper

Age-Specific Injury Risk Curves for Distributed, Anterior Thoracic Loading of Various Sizes of Adults Based on Sternal Deflections

2016-11-07
2016-22-0001
Injury Risk Curves are developed from cadaver data for sternal deflections produced by anterior, distributed chest loads for a 25, 45, 55, 65 and 75 year-old Small Female, Mid-Size Male and Large Male based on the variations of bone strengths with age. These curves show that the risk of AIS ≥ 3 thoracic injury increases with the age of the person. This observation is consistent with NASS data of frontal accidents which shows that older unbelted drivers have a higher risk of AIS ≥ 3 chest injury than younger drivers.
Technical Paper

The Development of Brake Feel with Variable Servo Ratio Control

2015-09-27
2015-01-2696
We had developed Electric Servo Brake System, which can control brake pressure accurately with a DC motor according to brake pedal force. Therefore, the system attains quality brake feeling while reflecting intentions of a driver. By the way, “Build-up” is characteristics that brake effectiveness increases in accordance with the deceleration of the vehicle, which is recognized as brake feeling with a sense of relief as not to elongate an expected braking distance at a downhill road due to large-capacity brake pad such as sports car and large vehicles. Then, we have applied the optical characteristic control to every car with Electric Servo Brake System by means of brake pressure control but not brake pad. Hereby, we confirmed that the control gives a driver the sense of relief and the reduction of pedal load on the further stepping-on of the pedal. In this paper, we describe the development of brake feel based on the control overview.
Journal Article

ERRATUM: Study of Reproducibility of Pedal Tracking and Detection Response Task to Assess Driver Distraction

2015-04-14
2015-01-1388.01
1. On page 111, the authors have described a method to assess driver distraction. In this method, participants maintained a white square size on a forward display by using a game gas pedal of like in car-following situation. The size of the white square is determined by calculating the distance to a virtual lead vehicle. The formulas to correct are used to explain variation of acceleration of the virtual lead vehicle. The authors inadvertently incorporated old formulas they had used previously. In the experiments discussed in the article, the corrected formulas were used. Therefore, there is no change in the results. The following from the article:
Journal Article

Fast and Efficient Detection of Shading of the Objects

2015-04-14
2015-01-0371
The human thermal comfort, which has been a subject of extensive research, is a principal objective of the automotive climate control system. Applying the results of research studies to the practical problems require quantitative information of the thermal environment in the passenger compartment of a vehicle. The exposure to solar radiation is known to alter the thermal environment in the passenger compartment. A photovoltaic-cell based sensor is commonly used in the automotive climate control system to measure the solar radiation exposure of the passenger compartment of a vehicle. The erroneous information from a sensor however can cause thermal discomfort to the occupants. The erroneous measurement can be due to physical or environmental parameters. Shading of a solar sensor due to the opaque vehicle body elements is one such environmental parameter that is known to give incorrect measurement.
Journal Article

Strength Analysis of CFRP Composite Material Considering Inter-Laminar Fractures

2015-04-14
2015-01-0694
The strength characteristic of CFRP composite materials is often dependent on the internal micro-structural fracture mode. When performing a simulation on composite structures, it is necessary to take the fracture mode into account, especially in an automobile body structure with a complex three-dimensional shape, where inter-ply fractures tend to appear due to out-of-plane load inputs. In this paper, an energy-based inter-ply fracture model with fracture toughness criteria, and an intra-ply fracture model proposed by Ladeveze et al. were explained. FEM analyses were performed on three-dimensional test specimens applying both fracture models and the simulated results were compared with experimental ones. Reproducibility of the fracture mode was confirmed and the importance of combining both models was discussed.
Journal Article

Study of Reproducibility of Pedal Tracking and Detection Response Task to Assess Driver Distraction

2015-04-14
2015-01-1388
We have developed a bench test method to assess driver distraction caused by the load of using infotainment systems. In a previous study, we found that this method can be used to assess the task loads of both visual-manual tasks and auditory-vocal tasks. The task loads are assessed using the performances of both pedal tracking task (PT) and detection response task (DRT) while performing secondary tasks. We can perform this method using simple equipment such as game pedals and a PC. The aim of this study is to verify the reproducibility of the PT-DRT. Experiments were conducted in three test environments in which test regions, experimenters and participants differed from each other in the US, and the test procedures were almost the same. We set two types of visual-manual tasks and two types of auditory-vocal tasks as secondary tasks and set two difficulties for each task type to vary the level of task load.
Technical Paper

The Structure of an Advanced Independent Rear Toe-Control System

2015-04-14
2015-01-1499
Honda announced an independent right and left rear toe control system (first generation) in 2013 and presented it as the world's first. As stated in a previous paper, “Independent Left and Right Rear Toe Control System,” with this system Honda has achieved a balance between an enjoyable driving experience in which handling is performed at the driver's will (“INOMAMA” handling) and stable driving performance.(1) This first generation is optimally designed to the vehicle specifications such as suspension axial force and steering gear ratio of the vehicle to which the system is applied. For more widespread application of independent rear toe control technology, a next generation system (second generation) has been developed, which achieves both cost reduction and flexible system performance which can be adapted to a variety of vehicles. The system development began by setting the required target performance with consideration for adaptation to various car models.
Technical Paper

Investigation on an Injury Criterion Related to Traumatic Brain Injury Primarily Induced by Head Rotation

2015-04-14
2015-01-1439
The high frequency of fatal head injuries is one of the important issues in traffic safety, and Traumatic Brain Injuries (TBIs) without skull fracture account for approximately half of them in both occupant and pedestrian crashes. In order to evaluate vehicle safety performance for TBIs in these crashes using anthropomorphic test dummies (ATDs), a comprehensive injury criterion calculated from the rotational rigid motion of the head is required. While many studies have been conducted to investigate such an injury criterion with a focus on diffuse brain injuries in occupant crashes, there have been only a limited number of studies focusing on pedestrian impacts. The objective of this study is to develop a comprehensive injury criterion based on the rotational rigid body motion of the head suitable for both occupant and pedestrian crashes.
Technical Paper

Least-Enthalpy Based Control of Cabin Air Recirculation

2015-04-14
2015-01-0372
The vehicle air-conditioning system has significant impact on fuel economy and range of electric vehicles. Improving the fuel economy of vehicles therefore demand for energy efficient climate control systems. Also the emissions regulations motivate the reduced use of fuel for vehicle's cabin climate control. Solar heat gain of the passenger compartment by greenhouse effect is generally treated as the peak thermal load of the climate control system. Although the use of advanced glazing is considered first to reduce solar heat gain other means such as ventilation of parked car and recirculation of cabin air also have impetus for reducing the climate control loads.
Technical Paper

Cabin Air Humidity Model and its Application

2015-04-14
2015-01-0369
In addition to the thermal comfort of the vehicle occupants, their safety by ensuring adequate visibility is an objective of the automotive climate control system. An integrated dew point and glass temperature sensor is widely used among several other technologies to detect risk of fog formation on the cabin side (or inner) surface of the windshield. The erroneous information from a sensor such as the measurement lag can cause imperfect visibility due to the delayed response of the climate control system. Also the high value, low cost vehicles may not have this sensor due to its high cost. A differential equation based model of the cabin air humidity is proposed to calculate in real-time specific humidity of the passenger compartment air. The specific humidity is used along with the windshield surface temperature to determine relative humidity of air and therefore, the risk of fog formation on the interior surface of a windshield.
Journal Article

Study on Analysis of Input Loads to Motorcycle Frames in Rough Road Running

2014-11-11
2014-32-0021
In this study, we developed a simulation method for rough road running condition to reproduce the behaviors of a vehicle body and to precisely estimate the input loads to the frame. We designed the simulation method focusing on a front fork model and a rider model optimized for this type of analysis. In the suspension model development, we conducted detailed measurement of the suspension characteristics on a test bench. Based on the yielded results, the friction force, as well as the spring reaction force and the damping force, was reproduced in the suspension model. The friction of the suspension varies depending on the magnitude of the reaction force associated with bending and this effect was also implemented in the model. Regarding the rider model, the actual behavior of a rider was investigated through the recorded motion video data and used to define the necessary degrees of freedom.
Technical Paper

Expansion of Motorized Seatbelt Control that Adjusts to Vehicle Behavior and the Effect of that Expansion

2014-04-01
2014-01-0507
Currently, a number of automobile OEMs have been equipped motorized seatbelt systems with volume-production vehicles. Since the current systems are generally initiated by the activation of the automatic collision brakes, or the brake assist systems; the benefit of those systems is limited solely in pre-crash phase. To enhance the effectiveness of the system, we attempted to develop a motorized seatbelt system which enables to control retracing force according to various situations during driving. The present system enables to accomplish both the occupants' comfort and protection performance throughout their driving from when it is buckled to when unbuckled and stored, or during both routine and sport driving, as well as pre-crash phase. Moreover, it was confirmed that lateral occupants' excursion during driving was reduced by up to 50% with the present system.
Technical Paper

Investigation of a Simplified Vehicle Model that Can Reproduce Car-Pedestrian Collisions

2014-04-01
2014-01-0514
Japanese accident statistics show that despite the decreasing trend of the overall traffic fatalities, more than 1,000 pedestrians are still killed annually in Japan. One way to develop further understanding of real-world pedestrian accidents is to reconstruct a variety of accident scenarios dynamically using computational models. Some of the past studies done by the authors' group have used a simplified vehicle model to investigate pedestrian lower limb injuries. However, loadings to the upper body also need to be reproduced to predict damage to the full body of a pedestrian. As a step toward this goal, this study aimed to develop a simplified vehicle model capable of reproducing pedestrian full-body kinematics and pelvis and lower limb injury measures. The simplified vehicle model was comprised of four parts: windshield, hood, bumper and lower part of the bumper. Several different models were developed using different combinations of geometric and stiffness representation.
Technical Paper

Structure to Assist in the Prevention of Bimetallic Corrosion of Hybrid Doors

2013-04-08
2013-01-0386
The use of low-density materials in body panels is increasing as a measure to reduce the weight of the vehicle body. Honda has developed an aluminum/steel sheet hybrid door that is more effective in reducing weight than an all-aluminum door. Because aluminum was used in the door skin, bimetallic corrosion at the connection between the aluminum and the steel sheets represented an issue. It was possible that the difference in the electrical potential of the two metals might promote corrosion at the connection between the aluminum door skin and the steel sheet door panel, in particular at the lower edge of the door, where rainwater and other moisture tend to accumulate, with the result that the appeal of the exterior of the door might decline.
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