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Technical Paper

Heavy-Duty Engines Exhaust Sub-23 nm Solid Particle Number Measurements

2021-02-24
2021-01-5024
The measurement of solid particles down to 10 nm is being incorporated into global technical regulations (GTR). This study explores the measurement of solid particles below 23 nm by using both current and proposed particle number (PN) systems having different volatile particle remover (VPR) methodologies and condensation particle counter (CPC) cutoff diameters. The measurements were conducted in dynamometer test cells using ten diesel and eight natural gas (NG) engines that were going under development for a variety of global emission standards. The PN systems measured solid PN from more than 700 test cycles. The results from the preliminary campaign showed a 10-280% increase in PN emissions with the inclusion of particles below 23 nm.
Technical Paper

Heavy-Duty Aerodynamic Testing for CO2 Certification: A Methodology Comparison

2019-04-02
2019-01-0649
Aerodynamic drag testing is a key component of the CO2 certification schemes for heavy-duty vehicles around the world. This paper presents and compares the regulatory approaches for measuring the drag coefficient of heavy-duty vehicles in Europe, which uses a constant-speed test, and in the United States and Canada, which use a coastdown test. Two European trucks and one North American truck were tested using the constant-speed and coastdown methods. When corrected to zero yaw angle, a difference of up to 12% was observed in the measured drag coefficients from the US coastdown procedure and the EU constant-speed test.
Technical Paper

Design, Manufacturing, Testing, and Analysis of a Highly-Constrained Single-Use UAV Wing

2018-10-30
2018-01-1958
Unmanned aerial vehicle (UAV) design aspects are as broad as the missions they are used to support. In some cases, the UAV mission scope can impose design constraints that can be difficult to achieve. This paper describes recent work performed at West Virginia University (WVU) to support repeated flight testing of a single-use UAV platform with emphasis on the highly specialized wings required to help meet the overall airframe mass properties constrained by the project sponsor. The wings were fabricated using a molded polyurethane (PU) foam as the base material which was supported by several different types of rigid and flexible substructures, skins, and matrix-infused fiber elements. Different ratios of infused fiber mass to PU foam were tested and additional tungsten masses were added to the wings to achieve the correct total mass and mass distribution of the wings.
Technical Paper

Nearfield Analysis of Low Speed Flow over a Dielectric Barrier Discharge Device for Enhancement of Small UAV Aerodynamics

2018-10-30
2018-01-1953
As unmanned aerial vehicle applications continue their rise in popularity in the public and private sectors, there is an increasing demand in many cases for smaller, more efficient low speed unmanned aerial vehicles (UAVs). Although the primary drivers for the continued performance improvement of smaller UAV platforms tend to be in the areas of electronics miniaturization and improved energy storage, aerodynamics, particularly in the low Reynolds number regime, still have a significant role in the overall performance enhancement of small UAVs. This paper focuses on the study of the nearfield aerodynamic effects of a low-power active flow enhancement technique known as dielectric barrier discharge (DBD) in very low speed/low Reynolds number flows most closely associated with small and micro unmanned aerial vehicles.
Technical Paper

Investigation of Plasma Exhaust Profile Manipulation Using Magnetic Fields

2017-09-19
2017-01-2048
In this research, the magnetoplasmadynamic (MPD) effects of applying a toroidal magnetic field around an ionized exhaust plume were investigated to manipulate the exhaust profile of the plasma jet under near vacuum conditions. Tests for this experiment were conducted using the West Virginia University (WVU) Hypersonic Arc Jet Wind Tunnel. A series of twelve N52 grade neodymium magnets were placed in different orientations around a steel toroid mounted around the arc jet’s exhaust plume. Four different magnet orientations were tested in this experiment. Two additional configurations were run as control tests without any imposed magnetic fields surrounding the plume. Each test was documented using a set of 12 photographs taken from a fixed position with respect to the flow. The photographic data was analyzed by comparing images of the exhaust plume taken 10, 20, and 30 seconds after the plasma jet was activated.
Technical Paper

Design, Construction, and Operation of a Pneumatic Test Launch Apparatus for sUAS Prototypes

2015-09-15
2015-01-2454
The design and testing of small unmanned aerial vehicle (sUAV) prototypes can provide numerous difficulties when compared to the same process applied to larger aircraft. In most cases, it is desirable to have a better understanding of the low Reynolds number aerodynamics and stability characteristics prior to completion of the final sUAV design. This paper describes the design, construction, and operational performance of a pneumatic launch apparatus that has been used at West Virginia University (WVU) for the development and early flight testing of transforming sUAV platforms. Although other launch platforms exist that can provide the safe launch of such prototypes, the particular launch apparatus constructed at WVU exhibits unmatched launch efficiency, and is far less expensive to operate per shot than any other launch system available.
Technical Paper

CAD/CFD/CAE Modelling of Wankel Engines for UAV

2015-09-15
2015-01-2466
The Wankel engine for Unmanned Aerial Vehicle (UAV) applications delivers advantages vs. piston engines of simplicity, smoothness, compactness and high power-to-weight ratio. The use of computational fluid dynamic (CFD) and computer aided engineering (CAE) tools may permit to address the major downfalls of these engines, namely the slow and incomplete combustion due to the low temperatures and the rotating combustion chambers. The paper proposes the results of CAD/CFD/CAE modelling of a Wankel engine featuring tangential jet ignition to produce faster and more complete combustion.
Technical Paper

Two Stroke Direct Injection Jet Ignition Engines for Unmanned Aerial Vehicles

2015-09-15
2015-01-2424
Unmanned Aerial Vehicles (UAV) require simple and reliable engines of high power to weight ratio. Wankel and two stroke engines offer many advantages over four stroke engines. A two stroke engines featuring crank case scavenging, precise oiling, direct injection and jet ignition is analyzed here by using CAD, CFD and CAE tools. Results of simulations of engine performances are shown in details. The CFD analysis is used to study fuel injection, mixing and combustion. The CAE model then returns the engine performances over the full range of loads and speeds with the combustion parameters given as an input. The use of asymmetric rather than symmetric port timing and supercharging scavenging is finally suggested as the best avenue to further improve power density and fuel conversion efficiency.
Technical Paper

Some Developments in DES Modeling for Engine Flow Simulation

2015-09-06
2015-24-2414
Scale-resolving turbulence modeling for engine flow simulation has constantly increased its popularity in the last decade. In contrast to classical RANS modeling, LES-like approaches are able to resolve a larger number of unsteady flow features. In principle, this capability allows to accurately predict some of the key parameters involved in the development and optimization of modern engines such as cycle-to-cycle variations in a DI engine. However, since multiple simulated engine cycles are required to extract reliable flow statistics, the spatial and temporal resolution requirements of pure LES still represent a severe limit for its wider application on realistic engine geometries. In this context, Hybrid URANS-LES methodologies can therefore become a potentially attractive option. In fact, their task is to preserve the turbulence scale-resolving in the flow core regions but at a significantly lower computational cost compared to standard LES.
Technical Paper

Recommendation of Experimental Setup and use of Standardized Electrohydrodynamic Dimensionless Parameters for Optimization of a Dielectric Barrier Discharge Flow Control Device

2014-09-16
2014-01-2101
The high demand for traditional air traffic as well as increased use of unmanned aerial systems (UAS) has resulted in researchers examining alternative technologies which would result in safer, more reliable, and better performing aircraft. Active methods of aerodynamic flow control may be the most promising approach to this problem. Research in the area of aerodynamic control is transitioning from traditional mechanical flow control devices to, among other methods, plasma actuators. Plasma actuators offer an inexpensive and energy efficient method of flow control. Dielectric Barrier Discharge (DBD), one of the most widely studied forms of plasma actuation, employs an electrohydrodynamic (EHD) device which uses dominant electric fields for actuation. Unlike traditional flow control methods, a DBD device operates without moving components or mass injection methods.
Technical Paper

Evaluation of Sensor Failure Detection, Identification and Accommodation (SFDIA) Performance Following Common-Mode Failures of Pitot Tubes

2014-09-16
2014-01-2164
Recent catastrophic air crashes have shown that physical redundancy is not a foolproof option for failures on Air Data Systems (ADS) on an aircraft providing airspeed measurements. Since all the redundant sensors are subjected to the same environmental conditions in flight, a failure on one sensor could occur on the other sensors under certain conditions such as extreme weather; this class of failure is known in the literature as “common mode” failure. In this paper, different approaches to the problem of detection, identification and accommodation of failures on the Air Data System (ADS) of an aircraft are evaluated. This task can be divided into component tasks of equal criticality as Sensor Failure Detection and Identification (SFDI) and Sensor Failure Accommodation (SFA). Data from flight test experiments conducted using the WVU YF-22 unmanned research aircraft are used.
Journal Article

A De-Spin and Wings-Leveling Controller for a 40 mm Hybrid Projectile

2013-09-17
2013-01-2262
A Hybrid Projectile (HP) is a round that transforms into a UAV after being launched. Some HP's are fired from a rifled barrel and must be de-spun and wings-level for lifting surfaces to be deployed. Control surfaces and controllers for de-spinning and wings-leveling were required for initial design of an HP 40 mm. Wings, used as lifting surfaces after transformation, need to be very close to level with the ground when deployed. First, the tail surface area needed to de-spin a 40 mm HP was examined analytically and simulated. Next, a controller was developed to maintain a steady de-spin rate and to roll-level the projectile in preparation of wing deployment. The controller was split into two pieces, one to control de-spin, and the other for roll-leveling the projectile. An adaptable transition point for switching controllers was identified analytically and then adjusted by using simulations.
Technical Paper

Hybrid Projectile Transformation Condition Detection System for Extended Selectable Range

2013-09-17
2013-01-2203
A Hybrid Projectile (HP) is a tube launched munition that transforms into a gliding UAV, and is currently being researched at West Virginia University. In order to properly transform, the moment of transformation needs to be controlled. A simple timer was first envisioned to control transformation point for maximum distance. The distance travelled or range of an HP can directly be modified by varying the launch angle. In addition, an internal timer would need to be reprogrammed for any distance less than maximum range due to the nominal time to deployment varying with launch angle. A method was sought for automatic wing deployment that would not require reprogramming the round. A body angle estimation system was used to estimate the pitch of the HP relative to the Earth to determine when the HP is properly oriented for the designed glide slope angle. It also filters out noise from an inertial measurement unit (IMU).
Journal Article

High Temperature Sampling System for Real Time Measurement of Solid and Volatile Fractions of Exhaust Particulate Matter

2011-09-11
2011-24-0191
This paper discusses the design and qualification of a High Temperature Sampling System (HTSS), capable of stripping the volatile fraction from a sample flow stream in order to provide for quantification of total, solid and volatile particulate matter (PM) on a near real-time basis. The sampling system, which incorporates a heated diesel oxidation catalyst, is designed for temperatures up to 450°C. The design accounts for molecular diffusion of volatile compounds, solid particles diffusion and reaction kinetics inside one channel of the oxidation catalyst. An overall solid particle loss study in the sampling was performed, and numerical results were compared with experimental data gathered at the West Virginia University Engine and Emissions Research Laboratory (EERL) and West Virginia University's Transportable Heavy-Duty Vehicle Emissions Testing Laboratory (THDVETL).
Journal Article

The Effect of Engine, Axle and Transmission Lubricant, and Operating Conditions on Heavy Duty Diesel Fuel Economy. Part 1: Measurements

2011-08-30
2011-01-2129
It is expected that the world's energy demand will double by 2050, which requires energy-efficient technologies to be readily available. With the increasing number of vehicles on our roads the demand for energy is increasing rapidly, and with this there is an associated increase in CO₂ emissions. Through the careful use of optimized lubricants it is possible to significantly reduce vehicle fuel consumption and hence CO₂. This paper evaluates the effects on fuel economy of high quality, low viscosity heavy-duty diesel engine type lubricants against mainstream type products for all elements of the vehicle driveline. Testing was performed on Shell's driveline test facility for the evaluation of fuel consumption effects due to engine, gearbox and axle oils and the variation with engine operating conditions.
Technical Paper

Emissions from a Legacy Diesel Engine Exercised through the ACES Engine Test Schedule

2008-06-23
2008-01-1679
Most transient heavy duty diesel emissions data in the USA have been acquired using the Federal Test Procedure (FTP), a heavy-duty diesel engine transient test schedule described in the US Code of Federal Regulations. The FTP includes both urban and freeway operation and does not provide data separated by driving mode (such as rural, urban, freeway). Recently, a four-mode engine test schedule was created for use in the Advanced Collaborative Emission Study (ACES), and was demonstrated on a 2004 engine equipped with cooled Exhaust Gas Recirculation (EGR). In the present work, the authors examined emissions using these ACES modes (Creep, Cruise, Transient and High-speed Cruise) and the FTP from a Detroit Diesel Corporation (DDC) Series 60 1992 12.7 liter pre-EGR engine. The engine emissions were measured using full exhaust dilution, continuous measurement of gaseous species, and filter-based Particulate Matter (PM) measurement.
Journal Article

A Work-Based Window Method for Calculating In-Use Brake-Specific NOx Emissions of Heavy-Duty Diesel Engines

2008-04-14
2008-01-1301
A work-based window method has been developed to calculate in-use brake-specific oxides of nitrogen (NOx) emissions for all engine speeds and engine loads. During an in-use test, engine speed and engine torque are read from the engine's electronic control unit, and along with time, are used to determine instantaneous engine power. Instantaneous work is calculated using this power and the time differential in the data collection. Work is then summed until the target amount of work is accumulated. The emissions levels are then calculated for that window of work. It was determined that a work window equal to the theoretical Federal Test Procedure (FTP) cycle work best provides a means of comparison to the FTP certification standard. Also, a failure criterion has been established based on the average amount of power generated in the work window and the amount of time required to achieve the target work window to determine if a particular work window is valid.
Technical Paper

Heat Release and Emission Characteristics of B20 Biodiesel Fuels During Steady State and Transient Operation

2008-04-14
2008-01-1377
Biodiesel fuels benefit both from being a renewable energy source and from decreasing in carbon monoxide (CO), total hydrocarbons (THC), and particulate matter (PM) emissions relative to petroleum diesel. The oxides of nitrogen (NOx) emissions from biodiesel blended fuels reported in the literature vary relative to baseline diesel NOx, with no NOx change or a NOx decrease found by some to an increase in NOx found by others. To explore differences in NOx, two Cummins ISM engines (1999 and 2004) were operated on 20% biodiesel blends during the heavy-duty transient FTP cycle and the steady state Supplemental Emissions Test. For the 2004 Cummins ISM engine, in-cylinder pressure data were collected during the steady state and transient tests. Three types of biodiesel fuels were used in the blends: soy, tallow (animal fat), and cottonseed. The FTP integrated emissions of the B20 blends produced a 20-35% reduction in PM and no change or up to a 4.3% increase in NOx over the neat diesel.
Technical Paper

Weight Effect on Emissions and Fuel Consumption from Diesel and Lean-Burn Natural Gas Transit Buses

2007-08-05
2007-01-3626
Transit agencies across the United States operate bus fleets primarily powered by diesel, natural gas, and hybrid drive systems. Passenger loading affects the power demanded from the engine, which in turn affects distance-specific emissions and fuel consumption. Analysis shows that the nature of bus activity, taking into account the idle time, tire rolling resistance, wind drag, and acceleration energy, influences the way in which passenger load impacts emissions. Emissions performance and fuel consumption from diesel and natural gas powered buses were characterized by the West Virginia University (WVU) Transportable Emissions Testing Laboratory. A comparison matrix for all three bus technologies included three common driving cycles (the Braunschweig Cycle, the OCTA Cycle, and the ADEME-RATP Paris Cycle). Each bus was tested at three different passenger loading conditions (empty weight, half weight, and full weight).
Technical Paper

Quality Assurance of Exhaust Emissions Test Data Measured Using Portable Emissions Measurement System

2005-10-24
2005-01-3799
Beginning 2007, heavy-duty engine certification would require that in-use emissions from vehicles be measured under ‘real-world’ operating conditions using on-board measurement devices. An on-board portable emissions measurement system called Mobile Emissions Measurement System (MEMS) was developed at West Virginia University (WVU) to record in-use, continuous and brake-specific emissions from heavy-duty diesel-powered vehicles. The objective of this paper is to present a preliminary development of a test data quality assurance methodology for emissions measured using the any portable emissions measurement system (PEMS). The first stage of the methodology requires ensuring the proper operation of the different sensors and transducers during data collection. The second stage is data synchronization and pre-processing. The next stage is systematic checking of possible errors from transducers and sensors.
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