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Technical Paper

Factors Affecting Child Injury Risk in Motor-Vehicle Crashes

2020-03-31
2019-22-0008
Current recommendations for restraining child occupants are based on biomechanical testing and data from national and international field studies primarily conducted prior to 2011. We hypothesized that analysis to identify factors associated with pediatric injury in motor-vehicle crashes using a national database of more recent police-reported crashes in the United States involving children under age 13 where type of child restraint system (CRS) is recorded would support previous recommendations. Weighted data were extracted from the National Automotive Sampling System General Estimates System (NASS-GES) for crash years 2010 to 2015. Injury outcomes were grouped as CO (possible and no injury) or KAB (killed, incapacitating injury, non-incapacitating injury). Restraint was characterized as optimal, suboptimal, or unrestrained based on current best practice recommendations. Analysis used survey methods to identify factors associated with injury.
Technical Paper

Optimizing Seat Belt and Airbag Designs for Rear Seat Occupant Protection in Frontal Crashes

2017-11-13
2016-32-0041
Recent field data have shown that the occupant protection in vehicle rear seats failed to keep pace with advances in the front seats likely due to the lack of advanced safety technologies. The objective of this study was to optimize advanced restraint systems for protecting rear seat occupants with a range of body sizes under different frontal crash pulses. Three series of sled tests (baseline tests, advanced restraint trial tests, and final tests), MADYMO model validations against a subset of the sled tests, and design optimizations using the validated models were conducted to investigate rear seat occupant protection with 4 Anthropomorphic Test Devices (ATDs) and 2 crash pulses.
Technical Paper

Optimizing Seat Belt and Airbag Designs for Rear Seat Occupant Protection in Frontal Crashes

2017-11-13
2017-22-0004
Recent field data have shown that the occupant protection in vehicle rear seats failed to keep pace with advances in the front seats likely due to the lack of advanced safety technologies. The objective of this study was to optimize advanced restraint systems for protecting rear seat occupants with a range of body sizes under different frontal crash pulses. Three series of sled tests (baseline tests, advanced restraint trial tests, and final tests), MADYMO model validations against a subset of the sled tests, and design optimizations using the validated models were conducted to investigate rear seat occupant protection with 4 Anthropomorphic Test Devices (ATDs) and 2 crash pulses.
Technical Paper

A Pilot Study of Occupant Accommodation and Seat Belt Fit for Law Enforcement Officers

2016-04-05
2016-01-1504
Law enforcement officers (LEO) make extensive use of vehicles to perform their jobs, often spending large portions of a shift behind the wheel. Few LEO vehicles are purpose-built; the vast majority are modified civilian vehicles. Data from the field indicate that LEO suffer from relatively high levels musculoskeletal injury that may be due in part to poor accommodation provided by their vehicles. LEO are also exposed to elevated crash injury risk, which may be exacerbated by a compromise in the performance of the occupant restraint systems due to body-borne equipment. A pilot study was conducted to demonstrate the application of three-dimensional anthropometric scanning and measurement technology to address critical concerns related to vehicle design. Detailed posture and belt fit data were gathered from five law enforcement officers as they sat in the patrol vehicles that they regularly used and in a mockup of a mid-sized vehicle.
Technical Paper

Integration of Active and Passive Safety Technologies - A Method to Study and Estimate Field Capability

2015-11-09
2015-22-0010
The objective of this study is to develop a method that uses a combination of field data analysis, naturalistic driving data analysis, and computational simulations to explore the potential injury reduction capabilities of integrating passive and active safety systems in frontal impact conditions. For the purposes of this study, the active safety system is actually a driver assist (DA) feature that has the potential to reduce delta-V prior to a crash, in frontal or other crash scenarios. A field data analysis was first conducted to estimate the delta-V distribution change based on an assumption of 20% crash avoidance resulting from a pre-crash braking DA feature. Analysis of changes in driver head location during 470 hard braking events in a naturalistic driving study found that drivers’ head positions were mostly in the center position before the braking onset, while the percentage of time drivers leaning forward or backward increased significantly after the braking onset.
Technical Paper

Development and Validation of an Older Occupant Finite Element Model of a Mid-Sized Male for Investigation of Age-related Injury Risk

2015-11-09
2015-22-0014
The aging population is a growing concern as the increased fragility and frailty of the elderly results in an elevated incidence of injury as well as an increased risk of mortality and morbidity. To assess elderly injury risk, age-specific computational models can be developed to directly calculate biomechanical metrics for injury. The first objective was to develop an older occupant Global Human Body Models Consortium (GHBMC) average male model (M50) representative of a 65 year old (YO) and to perform regional validation tests to investigate predicted fractures and injury severity with age. Development of the GHBMC M50 65 YO model involved implementing geometric, cortical thickness, and material property changes with age. Regional validation tests included a chest impact, a lateral impact, a shoulder impact, a thoracoabdominal impact, an abdominal bar impact, a pelvic impact, and a lateral sled test.
Technical Paper

Design and Development of Single Seat, Four Wheeled All-Terrain Vehicle for Baja Collegiate Design Series

2015-09-29
2015-01-2863
There has been a rapid increase in popularity of multipurpose All-terrain vehicles (ATV) across the globe over the past few years. SAE BAJA event gives student-community an opportunity to delve deeper into the nitty-gritty of designing a single seat, four-wheeled off road vehicle. The design and development methodology presented in this paper is useful in conceptualization of an ATV for SAE BAJA event. The vehicle is divided into various subsystems including chassis, suspension, drive train, steering, and braking system. Further these subsystems are designed and comprehensively analyzed in software like SolidWorks, ANSYS, WINGEO and MS-Excel. The 3-D model of roll cage is designed in SolidWorks and analyzed in ANSYS 9.0 for front, rear and side impact along with front and side roll-over conditions. Special case of wheel bump is also analyzed. Weight, wall thickness and bending strength of tubing used for roll cage are comprehensively studied.
Journal Article

FPGA-Based Development for Sophisticated Automotive Embedded Safety Critical System

2014-04-01
2014-01-0240
As software (SW) becomes more and more an important aspect of embedded system development, project schedules are requiring the earlier development of software simultaneously with hardware (HW). In addition, verification has increasingly challenged the design of complex mixed-signal SoC products. This is exacerbated for automotive safety critical SoC products with a high number of analogue interfaces (sensors and actuators) to the physical components such as an airbag SoC chipset. Generally, it is widely accepted that verification accounts for around 70% of the total SoC development. Since integration of HW and SW is the most crucial step in embedded system development, the sooner it is done, the sooner verification can begin. As such, any approaches which could allow verification and integration of HW/SW to be deployed earlier in the development process and help to decrease verification effort, (e.g.: accelerate verification runs) are of extreme interest.
Technical Paper

Effects of Driver Characteristics on Seat Belt Fit

2013-11-11
2013-22-0002
A laboratory study of posture and belt fit was conducted with 46 men and 51 women, 61% of whom were age 60 years or older and 32% age 70 years or older. In addition, 28% of the 97 participants were obese, defined as body mass index ≥ 30 kg/m2. A mockup of a passenger vehicle driver's station was created and five belt anchorage configurations were produced by moving the buckle, outboard-upper (D-ring), and outboard-lower anchorages. An investigator recorded the three-dimensional locations of landmarks on the belt and the participant's body using a coordinate measurement machine. The location of the belt with respect to the underlying skeletal structures was analyzed, along with the length of belt webbing. Using linear regression models, an increase in age from 20 to 80 years resulted in the lap belt positioned 18 mm further forward relative to the pelvis, 26 mm greater lap belt webbing length, and 19 mm greater shoulder belt length.
Technical Paper

Biomechanical Considerations for Assessing Interactions of Children and Small Occupants with Inflatable Seat Belts

2013-11-11
2013-22-0004
NHTSA estimates that more than half of the lives saved (168,524) in car crashes between 1960 and 2002 were due to the use of seat belts. Nevertheless, while seat belts are vital to occupant crash protection, safety researchers continue efforts to further enhance the capability of seat belts in reducing injury and fatality risk in automotive crashes. Examples of seat belt design concepts that have been investigated by researchers include inflatable, 4-point, and reverse geometry seat belts. In 2011, Ford Motor Company introduced the first rear seat inflatable seat belts into production vehicles. A series of tests with child and small female-sized Anthropomorphic Test Devices (ATD) and small, elderly female Post Mortem Human Subjects (PMHS) was performed to evaluate interactions of prototype inflatable seat belts with the chest, upper torso, head and neck of children and small occupants, from infants to young adolescents.
Technical Paper

Biomechanical Assessment of a Rear-Seat Inflatable Seatbelt in Frontal Impacts

2011-11-07
2011-22-0008
This study evaluated the biomechanical performance of a rear-seat inflatable seatbelt system and compared it to that of a 3-point seatbelt system, which has a long history of good real-world performance. Frontal-impact sled tests were conducted with Hybrid III anthropomorphic test devices (ATDs) and with post mortem human subjects (PMHS) using both restraint systems and a generic rear-seat configuration. Results from these tests demonstrated: a) reduction in forward head excursion with the inflatable seatbelt system when compared to that of a 3-point seatbelt and; b) a reduction in ATD and PMHS peak chest deflections and the number of PMHS rib fractures with the inflatable seatbelt system and c) a reduction in PMHS cervical-spine injuries, due to the interaction of the chin with the inflated shoulder belt. These results suggest that an inflatable seatbelt system will offer additional benefits to some occupants in the rear seats.
Technical Paper

Factors Associated With Abdominal Injury in Frontal, Farside, and Nearside Crashes

2010-11-03
2010-22-0005
The NASS-CDS (1998-2008) and CIREN datasets were analyzed to identify factors contributing to abdominal injury in crash environments where belt use and airbag deployment are common. In frontal impacts, the percentage of occupants sustaining abdominal injury is three times higher for unbelted compared to belted front-row adult occupants (p≺0.0001) at both AIS2+ and AIS3+ injury levels. Airbag deployment does not substantially affect the percentage of occupants who sustain abdominal injuries in frontal impacts (p=0.6171), while belt use reduces the percentage of occupants sustaining abdominal injury in both nearside and farside crashes (p≺0.0001). Right-front passengers in right-side impacts have the highest risk (1.91%) of AIS 3+ abdominal injury (p=0.03). The percentage of occupants with AIS 3+ abdominal injuries does not vary with age for frontal, nearside, or farside impacts.
Technical Paper

Interactions of Out-of-Position Small-Female Surrogates with a Depowered Driver Airbag

2008-11-03
2008-22-0008
The objectives of this study were to examine the response, repeatability, and injury predictive ability of the Hybrid III small-female dummy to static out-of-position (OOP) deployments using a depowered driver-side airbag. Five dummy tests were conducted in two OOP configurations by two different laboratories. The OOP configurations were nose-on-rim (NOR) and chest-on-bag (COB). Four cadaver tests were conducted using unembalmed small-female cadavers and the same airbags used in the dummy tests under similar OOP conditions. One cadaver test was designed to increase airbag loading of the face and neck (a forehead-on-rim, or FOR test). Comparison between the dummy tests of Lab 1 and of Lab 2 indicated the test conditions and results were repeatable. In the cadaver tests no skull fractures or neck injuries occurred. However, all four cadavers had multiple rib fractures.
Technical Paper

Characterization of Knee-Thigh-Hip Response in Frontal Impacts Using Biomechanical Testing and Computational Simulations

2008-11-03
2008-22-0017
Development and validation of crash test dummies and computational models that are capable of predicting the risk of injury to all parts of the knee-thigh-hip (KTH) complex in frontal impact requires knowledge of the force transmitted from the knee to the hip under knee impact loading. To provide this information, the knee impact responses of whole and segmented cadavers were measured over a wide range of knee loading conditions. These data were used to develop and help validate a computational model, which was used to estimate force transmitted to the cadaver hip. Approximately 250 tests were conducted using five unembalmed midsize male cadavers. In these tests, the knees were symmetrically impacted with a 255-kg padded impactor using three combinations of knee-impactor padding and velocity that spanned the range of knee loading conditions produced in FMVSS 208 and NCAP tests. Each subject was tested in four conditions.
Journal Article

Active Roll and Stability Control

2008-04-14
2008-01-1457
Computer Simulation was extensively utilized in the design and development of the Active Roll Control (ARC) system on LandRover 4X4 vehicle. An ADAMS model was developed integrating the electronic controller, hydraulic activation and vehicle model into one system of various degrees of complexity. Simulation results not only correlated well with vehicle test results, but also provided invaluable design guidelines crucial for solving key stability issues and successful product launch.
Technical Paper

Biomechanics of 4-Point Seat Belt Systems in Farside Impacts

2006-11-06
2006-22-0012
The biomechanical behavior of a harness style 4-point seat belt system in farside impacts was investigated through dummy and post mortem human subject tests. Specifically, this study was conducted to evaluate the effect of the inboard shoulder belt portion of a 4-point seat belt on the risk of vertebral and soft-tissue neck injuries during simulated farside impacts. Two series of sled tests simulating farside impacts were completed with crash dummies of different sizes, masses and designs to determine the forces and moments on the neck associated with loading of the shoulder belt. The tests were also performed to help determine the appropriate dummy to use in further testing. The BioSID and SID-IIs reasonably simulated the expected kinematics response and appeared to be reasonable dummies to use for further testing. Analysis also showed that dummy injury measures were lower than injury assessment reference values used in development of side impact airbags.
Technical Paper

Assessment of 3 and 6-Year-Old Neck Injury Criteria Based on Field Investigation, Modeling, and Sled Testing

2006-04-03
2006-01-0253
The intent of this study was to compare the neck responses measured from the Hybrid III 3 and 6-year-old ATDs in laboratory testing to injuries sustained by three children in a field crash and investigate the appropriateness of recommended in-position neck injury assessment reference values (IARVs), and the regulated out-of-position (OOP) IARVs specified in FMVSS 208 for the Hybrid III 3 and 6-year-old ATDs. This paper principally reports on apparent artifacts associated with the Hybrid III 3 and 6-year-old ATDs, which complicated investigating the appropriateness of the in-position and out-of-position neck IARVs. In tests using 3-point belt restraints, these apparent artifacts included: 1) High neck extension moments, which produced the peak Nij values, without significant observed relative head-to-neck motion, 2) Neck tension forces well in excess of the IARVs that occurred when the ATD's chin contacted the chest.
Technical Paper

Noise Identification and Reduction in Multiple-Piston Hydraulic Pump

2005-05-16
2005-01-2460
The noise problem in a multiple-piston hydraulic pump was investigated through computer simulation combining lumped and distributed parameter models (CFD). Analysis results have shown that the source of noise is the turbulence flow and pressure perturbation in the pump gallery caused by check valve flow interference. It was identified that this flow induced noise can be reduced by modifying the check valve characteristic and its flow profile without compromising pump performance.
Technical Paper

Cervical Spine Geometry in the Automotive Seated Posture: Variations with Age, Stature, and Gender

2004-11-01
2004-22-0014
In the mid 1970s, UMTRI investigated the biomechanical properties of the head and neck using 180 “normal” adult subjects selected to fill eighteen subject groups based on age (young, mid-aged, older), gender, and stature (short, medium, and tall by gender). Lateral-view radiographs of the subjects’ cervical spines and heads were taken with the subjects seated in a simulated automotive neutral posture, as well as with their necks in full-voluntary flexion and full-voluntary extension. Although the cervical spine and lower head geometry were previously measured manually and documented, new technologies have enabled computer digitization of the scanned x-ray images and a more comprehensive and detailed analysis of the variation in cervical spine and lower head geometry with subject age, stature, and gender. After scanning the radiographic images, 108 skeletal landmarks on the cervical vertebrae and 10 head landmarks were digitized.
Technical Paper

A Multi-Level Approach for the Validation of a Tractor-Semitrailer Ride and Handling Model

2004-10-26
2004-01-2694
The accurate prediction of commercial-vehicle ride and handling performance with computer simulation tools is dependent on the level of correlation between the computer model and experimental data. Correlating vehicle attributes to physical test data is often challenging due to the large number of degrees of freedom - and, correspondingly, the large number of tunable parameters - typically required to accurately model vehicle behavior. A high level of interaction between input parameters and vehicle attributes further complicates the task. As a result, this type of correlation is a multi-objective optimization exercise in which the judicious planning of supporting test activity is critical to achieving the right level of model accuracy with an acceptable amount of resource investment. This paper discusses the methodology implemented in the validation of a tractor-semitrailer ADAMS model for both ride and handling simulations and presents the results obtained.
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