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Technical Paper

Development of Thermal Detection Device for Automotive Vehicles to Monitor Human Body Heat

2021-09-22
2021-26-0232
According to research studies, epidemics such as SARS, COVID-19 spread have caused huge negative impacts on population, health and the economy around the globe. The outbreak places a huge burden on international health systems that were already straining to address AIDS, tuberculosis, malaria, and a host of other conditions. Research has proven that incase infected person is not traced timely then the spread of infection in society will take the shape of large-scale community transmission. Most of the infections spread because they got unnoticed by the infected person. One part of the access checker scans is a person’s body temperature by measuring infrared radiation emitted by their skin. Fever screening by infrared thermal imaging has become more widespread following the SARS infection, and particularly during the pandemic H1N1 and COVID-19 outbreak. Skin temperature is measured without contact by monitoring the emitted infrared radiation.
Technical Paper

Development of Low Cost Lifesaving System for Automotive Vehicles during Road Accidents

2019-11-21
2019-28-2460
Vehicular accidents are life-threatening and result in fatal casualties in developing country such as India. According to estimates, traffic accidents kill more people in India than diseases like Cancer and AIDS. More than 150,000 people are killed every year in traffic accidents in India, which works out to 400 fatalities a day, far higher than developed auto markets like the U.S., which had logged about 40,000 deaths in 2016. The World Health Organization estimates road accidents cost most countries about 3 per cent of their gross domestic product. India being the fastest growing economy will be the world’s third-largest car market after China and the U.S. by 2020, according to automobile researchers. According to research study most of death cause due to not getting help on time to the injured person. Research has proven that if injured person is not found any option of help then they also lose the power to fight such critical situation due to psychological effect.
Technical Paper

Development of Low Cost Closed Crankcase Ventilation With Oil Mist Separation System on Light Duty Diesel Engine

2019-11-21
2019-28-2578
Currently automotive industry is facing bi-fold challenge of reduction in greenhouse gases emissions as well as low operating cost. On one hand Emission regulations are getting more and more stringent on other hand there is major focus on customer value proposition. In engine emission the blow by gases are one of the source of greenhouse gases from engine. Blow-by gases not only consist of unburnt hydrocarbons but also carry large amount of oil. If oil is not separated from these gases, it will led to major oil consumption and hence increase total operating cost of Vehicle. Considering the above challenges, effort taken to develop a low-cost closed crankcase ventilation with oil mist separation system on diesel engine. For cost-effective solution, two different design and configuration of oil mist separation system developed.
Journal Article

Lightweighting of Automobile Hood Using Multistep Optimization for Composite Material

2019-01-09
2019-26-0168
Emission norms across the world are getting more and more stringent day by day, in pursuit of saving the mother Earth. Automotive industry is quick to respond to this huge challenge. One solution lies in making the vehicles lighter. That's why scope of the lightweight materials is more and more realized and explored during the last decade. One of the front runners in the lightweight material is Carbon Fiber Reinforced Polymer (CFRP). CFRP comes with own challenges in its understanding, designing and engineering. For effective use of the CFRP material, from a design and mass point of view, it has to be optimized in such a way that every section and layup is utilized to its maximum potential. Current paper demonstrates the multi-step optimization approach used in a design and development of car hood. Initial assessment of the hood showed that few attributes were falling short of the requirement targets, and could only be achieved with a mass penalty.
Technical Paper

Effect of Hinge Axis Inclination and Hinge Tolerance on Door Strength under Abuse Loads

2018-04-03
2018-01-0480
As revealed from J. D. Power surveys, today most vehicle owners consider perceived quality as a direct indicator of the vehicle build quality and durability. [5] The problem has become more prominent and noticeable in recent times, due to the desire for reduced cost, reduced weight targets, aesthetic demands, and crash requirements. The performance of the door assembly when subjected to an abuse load of sag and over opening is one such perceived quality indicator which gives the customer the first impression about the engineering and build quality of the vehicle. Door hinge inclination and hinge contact flushness tolerance are the major design parameters affecting this performance. Although these are an important design parameter, the precise quantification of the effect of these design parameters on door performance under abuse loading has remained somewhat elusive.
Technical Paper

Weight Optimisation of Dumper Body Structure Conserving Stiffness, Buckling and Dent Performance

2017-01-10
2017-26-0304
The entire commercial vehicle industry is moving towards weight reduction to leverage on the latest materials available to benefit in payload & fuel efficiency. General practice of weight reduction using high strength steel with reduced thickness in reference to Roark’s formula does not consider the stiffness & dent performance. While this helps to meet the targeted weight reduction keeping the stress levels within the acceptable limit, but with a penalty on stiffness & dent performance. The parameters of stiffener like thickness, section & pitching are very important while considering the Stiffness, bucking & dent performance of a dumper body. The Finite Element Model of subject dumper body has been studied in general particularly on impact of dent performance and is correlated with road load data to provide unique solution to the product. The impact of payload during loading of dumper is the major load case.
Technical Paper

Mathematical Model for Kinematic Analysis of McPherson Strut Suspension

2016-02-01
2016-28-0184
Kinematic inputs such as camber, caster variation are very important for design of any suspension setup. Usual procedure is to get these inputs from kinematic software. But every designer cannot have this software & one has to learn them too. We have developed a method for kinematic analysis of McPherson strut type suspension which can be implemented on easily available and familiar software like MS Excel. Results obtained are in correlation with results from commercially available mechanism tools such as Pro mechanism. All links in suspension layout are considered as rigid. Vector calculus and other mathematical methods have been used to come up with final solution. Inputs required for mathematical program are suspension hardpoints, Lower arm angle from design orientation as wheel travel input and Rack stroke as steering input.
Technical Paper

A New Approach to Vehicle Design and Development Using “HYBRID MULE” for Platform Strategy

2013-09-24
2013-01-2360
In automotive design and development, there are different stages for product design. In this fast changing scenario product design, digital verification of design (CAE), physical validation of the product and launching of the same in short time is important in product development life cycle of any new generation vehicle. This paper proposes a new approach towards development of a green-field platform for commercial vehicles by improving reliability of CAE and thereby reducing the need for prototype testing and hence shortening development cycle and costs - we call it “Hybrid Mule”. This Hybrid Mule has complete design intent under-body and engine-house while upper-body is made of simple representative tubular space frame. FRP skin panels are attached to this space frame to create a safe environment for test-driver. FRP skin also provides early feel of styling in running condition and evaluates basic ergonomics and visibility.
Technical Paper

Design for Cabin Tilting System Employing Single Torsion Bar Using Taguchi Optimization Method

2012-09-24
2012-01-2032
Designing a cabin tilting system for Light Commercial Vehicles using a single torsion bar becomes challenging considering the operator safety and stringent design weight targets. Performance of a good tilting system entirely depends on cabin mass and location of centre of gravity with respect to (w.r.t) to tilting pivot point. Cabin Mass and COG location are very difficult to estimate while designing a new cabin as it is dependent on the maturation of all other cabin aggregates and also the accessories added by the customer. Incorporation design parameter changes like increasing cab tilting angle and increasing torsion bar length, in the later stages of product development, becomes expensive. The objective of this paper is to come up with an optimum design of a single torsion bar tilting employing “Taguchi optimization” for deciding the optimum levels of control factors, which ensures desired performance (i.e tilting effort vs.
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