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Technical Paper

A Pin-on-Disc Study on the Electrified Sliding Wear of EVs Powertrain Gears

2022-03-29
2022-01-0320
In contrast to conventional powertrains from internal combustion engine vehicles (ICEV), the tribological performance of powertrains of electric vehicles (EVs) must be further evaluated by considering new critical operating conditions such as electrical environments. The operation of any type of electric motor produces shaft voltages and currents due to various hardware configurations and factors. Furthermore, the common application of inverters intensifies this problem. It has been reported that the induced shaft voltages and currents can cause premature failure problems in tribological components such as bearings and gears due to accelerated wear and/or fatigue. It is ascribed to effects of electric discharge machining (EDM), also named, sparking wear caused by shaft currents and poor or increasingly diminishing dielectric strength of lubricants. A great effort has been done to study this problem in bearings, but it has not yet been the case for gears.
Journal Article

A High Efficiency Transmission Architecture for Electric Vehicles

2022-03-29
2022-01-0659
A Dual Power Split Electronic Continuously Variable Transmission (DPS-ECVT) with an input-split, output coupled, split-power-path configuration is proposed for improving overall system efficiency and range for electric vehicles. By modulating the power split ratio between the mechanical (planetary gear meshes) and electrical (Motor Generator Units) driveline components, a continuous range of gear ratios operating at higher efficiency is obtained. The proposed concept leverages two power-split units that lead to significantly reduced power flow through the electrical drivelines (compared with single speed EV transmissions as well as single power-split E-CVTs) while providing the same overall ratio spread for transmission operation.
Technical Paper

Object Detection and Tracking for Autonomous Vehicles in Adverse Weather Conditions

2021-04-06
2021-01-0079
Object detection and tracking is a central aspect of perception for autonomous vehicles. While there has been significant development in this field in recent years, many perception algorithms still struggle to provide reliable information in challenging weather conditions which include night-time, direct sunlight, glare, fog, etc. To achieve full autonomy, there is a need for a robust perception system capable of handling such challenging conditions. In this paper, we attempt to bridge this gap by proposing an algorithm that combines the strength of automotive radars and infra-red thermal cameras. We show that these sensors complement each other well and provide reliable data in poor visibility conditions. We demonstrate the advantages of a thermal camera over a visible-range camera in these situations and employ YOLOv3 for object detection.
Technical Paper

Nonlinear Control of a Ground Vehicle using Data-Driven Dynamic Models

2020-04-14
2020-01-0171
As autonomous vehicles continue to grow in popularity, it is imperative for engineers to gain greater understanding of vehicle modeling and controls under different situations. Most research has been conducted on on-road ground vehicles, yet off-road ground vehicles which also serve vital roles in society have not enjoyed the same attention. The dynamics for off-road vehicles are far more complex due to different terrain conditions and 3D motion. Thus, modeling for control applications is difficult. A potential solution may be the incorporation of empirical data for modeling purposes, which is inspired by recent machine learning advances, but requires less computation. This thesis proposal presents results for empirical modeling of an off-road ground vehicle, Polaris XP 900. As a first step, data was collected for 2D planar motion by obtaining several velocity step responses. Multivariable polynomial surface fits were performed for the step responses.
Technical Paper

Vision-Based Techniques for Identifying Emergency Vehicles

2019-04-02
2019-01-0889
This paper discusses different computer vision techniques investigated by the authors for identifying Emergency Vehicles (EV). Two independent EV identification frameworks were investigated: (1) A one-stage framework where an object detection algorithm is trained on a custom dataset to detect EVs, (2) A two-stage framework where an object classification algorithm is implemented in series with an object detection pipeline to classify vehicles into EVs and non-EVs. A comparative study is conducted for different multi-spectral feature vectors of the image, against several classification models implemented in framework 2. Additionally, a user-defined feature vector is defined and its performance is compared against the other feature vectors. Classification outputs from each of the frameworks are compared to the ground truth, and results are quantitatively listed to conclude upon the ideal decision rule.
Technical Paper

The Remarkable Turbomachinery-Rotordynamics Developments During the Last Quarter of the 20th Century

2015-09-15
2015-01-2487
Rotordynamics developed from the beginning of the 20th century to deal with problems associated with steam turbines. This paper deals with intense developments starting around 1975 through 2000 in rotordynamics to deal with new, larger machines running at higher speeds and higher power levels. Most of the new problems of interest dealt with subsynchronous instabilities. Issues associated with “synchromnously unstable” motion due to the Morton Effect is also reviewed.
Technical Paper

A Highly Stable Two-Phase Thermal Management System for Aircraft

2012-10-22
2012-01-2186
Future electronics and photonics systems, weapons systems, and environmental control systems in aircraft will require advanced thermal management technology to control the temperature of critical components. Two-phase Thermal Management Systems (TMS) are attractive because they are compact, lightweight, and efficient. However, maintaining stable and reliable cooling in a two-phase flow system presents unique design challenges, particularly for systems with parallel evaporators during thermal transients. Furthermore, preventing ingress of liquid into a vapor compressor during variable-gravity operation is critical for long-term reliability and life. To enable stable and reliable cooling, a highly stable two-phase system is being developed that can effectively suppress flow instability in a system with parallel evaporators. Flow stability is achieved by ensuring that only single-phase liquid enters the evaporators.
Journal Article

Design with Uncertain Technology Evolution

2012-04-16
2012-01-0912
A major decision to make in design projects is the selection of the best technology to provide some needed system functionality. In making this decision, the designer must consider the range of technologies available and the performance of each. During the useful life of the product, the technologies composing the product evolve as research and development efforts continue. The performance evolution rate of one technology may be such that even though it is not initially a preferably technology, it becomes a superior technology after a few years. Quantifying the evolution of these technologies complicates the technology selection decision. The selection of energy storage technology in the design of an electric car is one example of a difficult decision involving evolving technologies.
Journal Article

Composing Tradeoff Studies under Uncertainty based on Parameterized Efficient Sets and Stochastic Dominance Principles

2012-04-16
2012-01-0913
Tradeoff studies are a common part of engineering practice. Designers conduct tradeoff studies in order to improve their understanding of how various design considerations relate to one another and to make decisions. Generally a tradeoff study involves a systematic multi-criteria evaluation of various alternatives for a particular system or subsystem. After evaluating these alternatives, designers eliminate those that perform poorly under the given criteria and explore more carefully those that remain. One limitation of current practice is that designers cannot combine the results of preexisting tradeoff studies under uncertainty. For deterministic problems, designers can use the Pareto dominance criterion to eliminate inferior designs. Prior work also exists on composing tradeoff studies performed under certainty using an extension of this criterion, called parameterized Pareto dominance.
Technical Paper

Improvement in Spark-Ignition Engine Fuel Consumption and Cyclic Variability with Pulsed Energy Spark Plug

2012-04-16
2012-01-1151
Conventional spark plugs ignite a fuel-air mixture via an electric-to-plasma energy transfer; the effectiveness of which can be described by an electric-to-plasma energy efficiency. Although conventional spark plug electric-to-plasma efficiencies have historically been viewed as adequate, it might be wondered how an increase in such an efficiency might translate (if at all) to improvements in the flame initiation period and eventual engine performance of a spark-ignition engine. A modification can be made to the spark plug that places a peaking capacitor in the path of the electrical current; upon coil energizing, the stored energy in the peaking capacitor substantially increases the energy delivered by the spark. A previous study has observed an improvement in the electric-to-plasma energy efficiency to around 50%, whereas the same study observed conventional spark plug electric-to-plasma energy efficiency to remain around 1%.
Technical Paper

Multi-Objective Design Optimization for an Integrated Tractor Trailer Vehicle

2011-04-12
2011-01-0066
The need of upfront modeling, simulation and design optimization has been ever increasing during full vehicle product development process. The overall vehicle system and component subsystem performances remain critical considerations for making final product release decision. With these challenges in mind, the work of this paper discusses the development of feasible CAE methods, tools, and processes for multi-objective design optimization. A full integrated tractor trailer truck vehicle is used as an example to demonstrate this capability. The proposed approach allows several design objectives to be simultaneously optimized, which might otherwise be extremely difficult to achieve with experimental methods.
Technical Paper

A Layer Structured Model Based Diagnosis: Application to a Gear Box System

2011-04-12
2011-01-0753
OBD (On Board Diagnosis) has been applied to detect malfunctions in powertrains. OBD requirements have been extended to detect various failures for ensuring the vehicle emission control system being normal. That causes further costs for additional sensors and software works. Two layers diagnosis system is proposed for a passenger car gearbox system to detect changes from normal behavior. Conventional physical constraints based diagnosis is placed on the base layer. Model based diagnosis and specific symptom finding diagnosis are built on the second layer. Conventional physical constraints based diagnosis is direct and effective way to detect the failure of system if the detected signals exceed their normal ranges. However under the case of system failure with related signals still remain in normal ranges, the conventional detection measures can not work normally. Under this case, Model based diagnosis is proposed to enhance the functionality of diagnosis system.
Technical Paper

Investigation of High-Energy and High-Power Hybrid Energy Storage Systems for Military Vehicle Application

2003-06-23
2003-01-2287
Military and civilian vehicles are moving towards more electrification, in response to the increasing demand for multi-mode missions, fuel consumption and emissions reduction, and dual use electrical and electronic components. Consequently, the vehicle electric load is increasing rapidly. For military vehicles, these electrical loads include: the loads for electric traction (EV and HEV), cabin climate conditioning, vehicle control and actuation, actuation by wire (X by wire), sensors, reconnaissance, communications, weapons etc. All these requirements need to be supported by an efficient, fast responding and high capacity energy storage system. The electric load of a vehicle can be decomposed into two components--- static and dynamic loads. The static component is slowly varying power with limited magnitude, whereas the dynamic load is fast varying power with large magnitude. The energy storage system, accordingly, comprises of two basic elements.
Technical Paper

A Driving Situation Awareness-Based Energy Management Strategy for Parallel Hybrid Vehicles

2003-06-23
2003-01-2311
A concept of “driving situation awareness”-driven energy management system for parallel hybrid electric vehicles (HEVs) is introduced. The essential feature of the proposed energy management system is to assess the driving environment (in terms of facility type combined with traffic congestion level) using long and short term statistical features of the drive cycle. Subsequently, this knowledge is provided to a system that makes intelligent decisions with respect to the torque distribution and charge sustenance tasks. Simulation work was carried out for the validation of proposed system, and the results reveal its viability for energy management of parallel hybrid vehicles.
Technical Paper

Investigation of Proper Motor Drive Characteristics for Military Vehicle Propulsion

2003-06-23
2003-01-2296
Due to their harsh operating environments, military vehicle drive trains have special requirements. These special requirements are usually represented by hill climbing ability, obstacle negotiation, battlefield cross country travel, hard acceleration, high speed, etc. These special requirements need the vehicle drive train to have a wider torque and speed range characteristics than commercial vehicles. We have proved that larger constant power ratio in electric motor can significantly enhance the vehicle acceleration performance. In other words, for the same acceleration performance, large constant power ratio can minimize the power rating of the traction motor drive, thus minimizing the power rating of the power source (batteries for instance). Actually, extension of the constant power range can also significantly enhance the gradeability, which is crucial for military vehicles.
Technical Paper

Sensorless Vector Control of PMSM Drive Using Fuzzy Logic, for EV/HEV Applications

2003-03-03
2003-01-1207
A fuzzy logic technique is presented in this paper for sensorless speed and position identification of vector-controlled PWM inverterfed PMSM drives used in EV/HEV propulsion systems. Fuzzy logic is used to estimate the rotor speed and position. Operation of the drive is studied by numerical simulation. The performance for different drive conditions is also analyzed and the results are shown in the paper. Simulation results show that the proposed control method can be effectively used in controlling the PMSM drives with high performance for EV/HEV applications. It is found that the fuzzy logic system is reliable without using any speed or position sensor.
Technical Paper

Effect of Motor Short Circuit on EV and HEV Traction Systems

2000-08-21
2000-01-3063
Short circuit incidents on traction motors can cause ‘wheel-locking’ on the vehicle, and may have an adverse impact on vehicle stability. This paper investigates the necessity of fault-tolerant motors for EV and HEV traction applications. Reaction of resulting fault torques differ along with electric motor types and fault variety. The paper analyzes the short-circuit behavior of three basic motor types: permanent magnet, induction and switched reluctance motor. The analysis is based on the transient simulation of the three most common inverter short-circuit cases and their effect on vehicle stability.
Technical Paper

An Investigation of Electric Motor Drive Characteristics for EV and HEV Propulsion Systems

2000-08-21
2000-01-3062
The recent growing interest in electric vehicle (EV) and hybrid electric vehicle (HEV) demands for an efficient, reliable and economical motor drive for electric propulsion. However, searching for a suitable traction motor becomes quite involved when vehicle dynamics and system architecture are considered. This paper makes an in-depth investigation on two highly important traction motor characteristics, extended speed range-ability and energy efficiency, from vehicular system perspective. The influences of these two motor drive features on a pure EV, a post-transmission, and two pre-transmission parallel HEV with 20% and 50% hybridization are studied in this paper. Two EV-HEV software packages ‘V-ELPH’ developed by Texas A&M University and ‘ADVISOR’ from NREL are used for simulation purposes. Based on the results in this paper, a systematic method is developed regarding the selection of traction drives for EV and HEV propulsion systems.
Technical Paper

On the Suitability of Low-Voltage (42 V) Electrical Power System for Traction Applications in the Parallel Hybrid Electric Vehicles

2000-04-02
2000-01-1558
There is a clear trend towards Hybrid Electric Vehicles (HEV) due to the environmental concerns. On the other hand, with increasing hotel and ancillary loads and replacement of more engine driven mechanical and hydraulic loads with electrical loads, automotive systems are becoming more electric. This is the concept of More Electric Cars (MEC) which necessitates going to a higher voltage such as 42V for conventional cars. Can the evaluation of the 42V MEC smoothly lead to the Hybrid Electric Vehicles (HEV) and More Electric Hybrid Vehicles (MEHV)? In this paper, we investigate the feasibility of 42V & 14+42V electrical power systems for MEHV. Technical issues of such a solution are explored in detail.
Technical Paper

Effect of Extended-Speed, Constant-Power Operation of Electric Drives on the Design and Performance of EV-HEV Propulsion System

2000-04-02
2000-01-1557
Vehicle dynamics requires extended-speed, constant-power operation from the propulsion system in order to meet the vehicle's operating constraints (e.g., initial acceleration and gradeability) with minimum power. Decrease in power rating will decrease the volume of the energy storage system. However, extending the constant power operating range of the electric drives increases its rated torque, thereby, increasing motor volume and weight. This paper investigates the effect of extended constant power operation on battery driven electric vehicle (BEV) propulsion system taking the change in motor weight and battery volume into account. Five BEV systems with five traction drive having different base speeds are simulated for this study. The performances of the BEVs are obtained using FUDS and HWYFET drive cycles. Two EV-HEV software packages ‘V-ELPH’ developed by Texas A&M University and ‘ADVISOR’ from NREL are used for simulation testing.
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