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Technical Paper

Bushing Stiffness Optimization Method for NVH Improvement Using Blocked Force and Energy-Based Index in Suspension System

2024-06-12
2024-01-2921
Reductions in powertrain noise have led to an increased proportion of road noise, prompting various studies aimed at mitigating it. Road excitation primarily traverses through the vehicle suspension system, necessitating careful optimization of the characteristics of bushings at connection points. However, optimizing at the vehicle assembly stage is both time-consuming and costly. Therefore, it is essential to proceed with optimization at the subsystem level using appropriate objective functions. In this study, the blocked force and energy-based index derived from complex power were used to optimize the NVH performance. Calculating the complex power in each bushing enables computing the power flow, thereby providing a basis for evaluating the NVH performance. Through stiffness injection, the frequency response functions (FRF) of the system can be predicted according to arbitrary changes in the bushing stiffness.
Technical Paper

A Study on RANC Technique for Server-based Control Filter Optimization

2024-06-12
2024-01-2960
Broadband active noise control algorithms require high-performance so multi-channel control to ensure high performance, which results in very high computational power and expensive DSP. When the control filter update part need a huge computational power of the algorithm is separated and calculated by the server, it is possible to reduce cost by using a low-cost DSP in a local vehicle, and a performance improvement algorithm requiring a high computational power can be applied to the server. In order to achieve the above goal, this study analyzed the maximum delay time when communication speed is low and studied response measures to ensure data integrity at the receiving location considering situations where communication speed delay and data errors occur.
Technical Paper

AI-Based Optimization Method of Motor Design Parameters for Enhanced NVH Performance in Electric Vehicles

2024-06-12
2024-01-2927
The high-frequency whining noise produced by motors in modern electric vehicles causes a significant issue, leading to annoyance among passengers. This noise becomes even more noticeable due to the quiet nature of electric vehicles, which lack other noises to mask the high-frequency whining noise. To improve the noise caused by motors, it is essential to optimize various motor design parameters. However, this task requires expert knowledge and a considerable time investment. In this study, we explored the application of artificial intelligence to optimize the NVH performance of motors during the design phase. Firstly, we selected and modeled three benchmark motor types using Motor-CAD. Machine learning models were trained using Design of Experiment methods to simulate batch runs of Motor-CAD inputs and outputs.
Technical Paper

Definition and Application of a Target Cascading Process on a Fully Trimmed Body, from Vehicle Objectives to Component Objectives

2024-06-12
2024-01-2916
Finite element (FE) based simulations for fully trimmed bodies are a key tool in the automotive industry to predict and understand the Noise, Vibration and Harshness (NVH) behavior of a complete car. While structural and acoustic transfer functions are nowadays straight-forward to obtain from such models, the comprehensive understanding of the intrinsic behavior of the complete car is more complex to achieve, in particular when it comes to the contribution of each sub-part to the global response. This paper proposes a complete target cascading process, which first assesses which sub-part of the car is the most contributing to the interior noise, then decomposes the total structure-borne acoustic transfer function into several intermediate transfer functions, allowing to better understand the effect of local design changes.
Technical Paper

AI-based EV Range Prediction with Personalization in the Vast Vehicle Data

2024-04-09
2024-01-2868
It is an important factor in electric vehicles to show customers how much they can drive with the energy of the remaining battery. If the remaining mileage is not accurate, electric vehicle drivers will have no choice but have to feel anxious about the mileage. Additionally, the potential customers have range anxiety when they consider Electric Vehicles. If the remaining mileage to drive is wrong, drivers may not be able to get to the charging station and may not be able to drive because the battery runs out. It is important to show the remaining available driving range exactly for drivers. The previous study proposed an advanced model by predicting the remaining mileage based on actual driving data and based on reflecting the pattern of customers who drive regularly. The Bayesian linear regression model was right model in previous study.
Technical Paper

Innovative Virtual Evaluation Process for Outer Panel Stiffness Using Deep Learning Technology

2024-04-09
2024-01-2865
During the vehicle lifecycle, customers are able to directly perceive the outer panel stiffness of vehicles in various environmental conditions. The outer panel stiffness is an important factor for customers to perceive the robustness of the vehicle. In the real test of outer panel stiffness after prototype production, evaluators manually press the outer panel in advance to identify vulnerable areas to be tested and evaluate the performance only in those area. However, when developing the outer panel stiffness performance using FEA (Finite Element Analysis) before releasing the drawing, it is not possible to filter out these areas, so the entire outer panel must be evaluated. This requires a significant amount of computing resources and manpower. In this study, an approach utilizing artificial intelligence was proposed to streamline the outer panel stiffness analysis and improve development reliability.
Technical Paper

A study on estimation of stuck probability in off-road based on AI

2024-04-09
2024-01-2866
After the COVID-19 pandemic, leisure activities and cultures have undergone significant transformations. Particularly, there has been an increased demand for outdoor camping. Consequently, the need for capabilities that allow vehicles to navigate not only paved roads but also unpaved and rugged terrains has arisen. In this study, we aim to address this demand by utilizing AI to introduce a 'Stuck Probability Estimation Algorithm' for vehicles on off-road. To estimate the 'Stuck Probability' of a vehicle, a mathematical model representing vehicle behavior is essential. The behavior of off-road driving vehicles can be characterized in two main aspects: firstly, the harshness of the terrain (how uneven and rugged it is), and secondly, the extent of wheel slip affecting the vehicle's traction.
Technical Paper

Vehicle Dynamics Model for Simulation Use with Autoware.AI on ROS

2024-04-09
2024-01-1970
This research focused on developing a methodology for a vehicle dynamics model of a passenger vehicle outfitted with an aftermarket Automated Driving System software package using only literature and track based results. This package consisted of Autoware.AI (Autoware ®) operating on Robot Operating System 1 (ROS™) with C++ and Python ®. Initial focus was understanding the basics of ROS and how to implement test scenarios in Python to characterize the control systems and dynamics of the vehicle. As understanding of the system continued to develop, test scenarios were adapted to better fit system characterization goals with identification of system configuration limits. Trends from on-track testing were identified and paired with first-order linear systems to simulate physical vehicle responses to given command inputs. Sub-models were developed and simulated in MATLAB ® with command inputs from on-track testing.
Technical Paper

Vehicle-in-Virtual-Environment Method for ADAS and Connected and Automated Driving Function Development, Demonstration and Evaluation

2024-04-09
2024-01-1967
The current approach for new Advanced Driver Assistance System (ADAS) and Connected and Automated Driving (CAD) function development involves a significant amount of public road testing which is inefficient due to the number miles that need to be driven for rare and extreme events to take place, thereby being very costly also, and unsafe as the rest of the road users become involuntary test subjects. A new development, evaluation and demonstration method for safe, efficient, and repeatable development, demonstration and evaluation of ADAS and CAD functions called Vehicle-in-Virtual –Environment (VVE) was recently introduced as a solution to this problem. The vehicle is operated in a large, empty, and flat area during VVE while its localization and perception sensor data is fed from the virtual environment with other traffic and rare and extreme events being generated as needed.
Technical Paper

Energy Efficiency Technologies of Connected and Automated Vehicles: Findings from ARPA-E’s NEXTCAR Program

2024-04-09
2024-01-1990
This paper details the advancements and outcomes of the NEXTCAR (Next-Generation Energy Technologies for Connected and Automated on-Road Vehicles) program, an initiative led by the Advanced Research Projects Agency-Energy (ARPA-E). The program focusses on harnessing the full potential of Connected and Automated Vehicle (CAV) technologies to develop advanced vehicle dynamic and powertrain control technologies (VD&PT). These technologies have shown the capability to reduce energy consumption by 20% in conventional and hybrid electric cars and trucks at automation levels L1-L3 and by 30% L4 fully autonomous vehicles. Such reductions could lead to significant energy savings across the entire U.S. vehicle fleet.
Technical Paper

A Study on Optimization Development of Cooling Fan Motor for EMC

2024-04-09
2024-01-1988
With the trend of electrification and connectivity, more electrified parts and more integrated chips are being applied. Consequently, potential problems based on electro-magnetic could occur more easily, and interest on EMC performance has been rising according to the degree of electrification. In this paper, one of the most severe systems, cooling fan motor in terms of EMI, is analyzed and improvement methods are suggested for each type of cooling fan. Additionally, an optimized configuration of improvement method for EMC has been derived through analysis and study. Finally, verification and validation are implemented at the system and vehicle levels.
Technical Paper

Design, Prototyping, and Implementation of a Vehicle-to-Infrastructure (V2I) System for Eco-Approach and Departure through Connected and Smart Corridors

2024-04-09
2024-01-1982
The advent of Vehicle-to-Everything (V2X) communication has revolutionized the automotive industry, particularly with the rise of Advanced Driver Assistance Systems (ADAS). V2X enables vehicles to communicate not only with each other (V2V) but also with infrastructure (V2I) and pedestrians (V2P), enhancing road safety and efficiency. ADAS, which includes features like adaptive cruise control and automatic intersection navigation, relies on V2X data exchange to make real-time decisions and improve driver assistance capabilities. Over the years, the progress of V2X technology has been marked by standardization efforts, increased deployment, and a growing ecosystem of connected vehicles, paving the way for safer and more efficient automated navigation. The EcoCAR Mobility Challenge was a 4-year student competition among 12 universities across the United States and Canada sponsored by the U.S.
Technical Paper

A Study on Overcoming Unavailable Backward Driving and a New Fail-Safe Strategy for R-Gearless (P)HEV System

2024-04-09
2024-01-2170
Recently, as part of the effort to enhance fuel efficiency and reduce costs for eco-friendly vehicles, the R-gearless system has been implemented in the TMED (P)HEV system. Due to the removal of the reverse gear, a distinct backward driving method needs to be developed, allowing the Electronic Motor (e-Motor) system to facilitate backward movement in the TMED (P)HEV system. However, the capability of backward driving with the e-Motor is limited because of partial failure in the high-voltage system of an R-gearless system. Thus, we demonstrate that it is possible to improve backward driving problems by applying a new fail-safe strategy. In the event of a high-voltage battery system failure, backward driving can be achieved using the e-Motor with constant voltage control by the Hybrid Starter Generator (HSG), as proposed in this study.
Technical Paper

A Study on the Development of Concept Models Using Higher-Order Beams

2024-04-09
2024-01-2227
In the early stages of vehicle development, it is critical to establish performance goals for the major systems. The fundamental modes of body and chassis frames are typically assessed using FE models that are discretized using shell elements. However, the use of the shell-based FE method is problematic in terms of fast analysis and quick decision-making, especially during the concept phase of a vehicle design because it takes much time and effort for detailed modeling. To overcome this weakness, a one-dimensional (1D) method based on beam elements has been extensively studied over several decades, but it was not successful because of low accuracy for thin-walled beam structures. This investigation proposes a 1D method based on thin-walled beam theory with comparable accuracy to shell models. Most body pillars and chassis frame members are composed of thin-walled beam structures because of the high stiffness-to-mass ratio of thin-walled cross sections.
Technical Paper

Maximizing FCEV Stack Cooling Performance: Developing a Performance Prediction Model Based on Machine Learning for Evaporative Cooling Radiator

2024-04-09
2024-01-2586
Recently, regulations on automobile emission have been significantly strengthened to address climate change. The automobile industry is responding to these regulations by developing electric vehicles that use batteries and fuel-cells. Automobile emissions are environmentally harmful, especially in the case of vehicles equipped with high-temperature and high-pressure diesel engines using compression-ignition, the proportion of nitrogen oxides (NOx) emissions reaches as high as 85%. Additionally, air pollution caused by particulate matter (PM) is six to ten times higher compared to gasoline engines. Therefore, the electrification of commercial vehicles using diesel engines could potentially yield even greater environmental benefits. For commercial vehicles battery electric vehicles (BEVs) require a large number of batteries to secure a long driving range, which reduces their maximum payload capacity.
Technical Paper

A Preliminary Study on the Evaporative Cooling System for FCEV

2024-04-09
2024-01-2406
The existing FCEV have been developed with only a few vehicle models. With the diversification of both passenger and commercial FCEV lineups, as well as the increasing demand for vehicle trailer towing, there is a growing need for high-capacity fuel cell stacks to be applied in vehicles. However, at the current level, there are limitations and issues that arise, such as insufficient power output and reduced driving speed. As a results, the importance of thermal energy management has been increasing along with the increase in required power. Traditional cooling performance enhancement methods have mainly focused on developing increased hardware specifications, but even this approach has reached its limitation due to package, cost and weight problem. Therefore, it is essential to develop a new cooling system to solve the increases in heat dissipation.
Technical Paper

A Study on Reliability-Based Maximum Service Temperature Estimation of Plastic Automotive Parts

2024-04-09
2024-01-2421
Recently, the environmental temperature of vehicles is changing due to the electrification of vehicles and improved internal combustion engine system to reduce carbon emissions. However, mechanical properties of plastic materials change very sensitively to environmental temperature changes, and mechanical properties decrease when exposed to high temperatures. Therefore, it is important to estimate lifespan estimation of plastic parts according to temperature changes. In this paper, reliability analysis process to estimate the maximum service temperature of plastic parts was developed using aging data of material properties, environmental condition data of automotive parts, and field driving condition data. Changes in the mechanical properties of plastic materials such as glass fiber reinforced polyamide materials were tested. The environmental exposure temperature of the vehicle and parts was measured, and the general driving pattern of the vehicle was analyzed.
Technical Paper

A Study on the Evaluation of UX of Mid SUV

2024-04-09
2024-01-2460
In recent years, with the advent of the Fourth Industrial Revolution and the COVID-19 pandemic, people's lives worldwide have undergone significant changes. Additionally, the emergence of a new generation of consumers known as the millennial generation has led to a high demand for multipurpose family cars. The perspective is shifting towards choosing premium products that enhance the quality of life and pursue their own happiness and comfort through technology, rather than simply selecting a midsize SUV based on the increase in family size. We aim to meet the needs of these global customers by conducting research and developing various new features that were not previously available in midsize SUVs. In this study, we defined the actual target users for midsize SUVs and established UX concepts by analyzing their characteristics. Based on this, we employed an optimal design approach by analyzing the evaluation results by country for the various features implemented within the vehicle.
Technical Paper

Energy-Optimal Allocation of a Heterogeneous Delivery Fleet in a Dynamic Network of Distribution and Fulfillment Centers

2024-04-09
2024-01-2448
This paper presents an energy-optimal plan for the allocation of a heterogeneous fleet of delivery vehicles in a dynamic network of multiple distribution centers and fulfillment centers. Each distribution center with a heterogeneous fleet of delivery vehicles is considered as a hub connected with the fulfillment centers through the routes as spokes. The goal is to minimize the overall energy consumption of the fleet while meeting the demand of each of the fulfillment centers. To achieve this goal, the problem is divided into two sub-problems that are solved in a hierarchical way. Firstly, for each spoke, the optimal number of vehicles to be allocated from each hub is determined. Secondly, given the number of allocated delivery vehicles from a hub for each spoke, the optimal selection of vehicle type from the available heterogeneous fleet at the hub is done for each of spokes based on the energy requirement and the energy efficiency of the spoke under consideration.
Technical Paper

Modelling and Analysis of a Cooperative Adaptive Cruise Control (CACC) Algorithm for Fuel Economy

2024-04-09
2024-01-2564
Connectivity in ground vehicles allows vehicles to share crucial vehicle data, such as vehicle acceleration and speed, with each other. Using sensors such as radars and lidars, on the other hand, the intravehicular distance between a leader vehicle and a host vehicle can be detected. Cooperative Adaptive Cruise Control (CACC) builds upon ground vehicle connectivity and sensor information to form convoys with automated car following. CACC can also be used to improve fuel economy and mobility performance of vehicles in the said convoy. In this paper, a CACC system is presented, where the acceleration of the lead vehicle is used in the calculation of desired vehicle speed. In addition to the smooth car following abilities, the proposed CACC also has the capability to calculate a speed profile for the ego vehicle that is fuel efficient, making it an Ecological CACC (Eco-CACC) model.
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