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In this study, the performance and emissions of a 4 cylinder 2.5L light-duty diesel engine with methane fumigation in the intake air manifold is studied to simulate a dual fuel conversion kit. Because the engine control unit is optimized to work with only the diesel injection into the cylinder, the addition of methane to the intake disrupts this optimization. The energy from the diesel fuel is replaced with that from the methane by holding the engine load and speed constant as methane is added to the intake air. The pilot injection is fixed and the main injection is varied in increments over 12 crank angle degrees at these conditions to determine the timing that reduces each of the emissions while maintaining combustion performance as measured by the brake thermal efficiency. It is shown that with higher substitution the unburned hydrocarbon (UHC) emissions can increase by up to twenty times. The NOx emissions decrease for all engine conditions, up to 53%.

The Pennsylvania State University Advanced Vehicle Team (PSU AVT) is one of the fifteen (15) participating teams at the EcoCAR 2 “Plugging In to the Future” challenge. The team has worked in the design, development and validation of converting a 2013 Chevrolet Malibu, into an advanced technology hybrid vehicle. The PSU AVT has determined that a Plug-In Series Electric Hybrid architecture best meets the design goals of the EcoCAR 2 competition. The vehicle will utilize a front-wheel drivetrain powered by a Magna E-drive; an Auxiliary Power Unit (APU) based on a naturally aspirated Weber MPE 750 engine, converted for use with E85, coupled to a UQM PowerPhase 75 generator; an Energy Storage System (ESS) based on six A123, 15s3p battery modules; and a Mototron ECM-5554-112-0904 controller as the Master Vehicle Controller (MVC).

Dimethyl Ether (DME) is a potential ultra-clean diesel fuel. Its unique characteristics require special handling and accommodation of its low viscosity and low lubricity. In this project, DME was blended with diesel fuel to provide sufficient viscosity and lubricity to permit operation of a 7.3 liter turbodiesel engine in a campus shuttle bus with minimal modification of the fuel injection system. A pressurized fuel delivery system was added to the existing common rail injection system on the engine, allowing the DME-diesel fuel blend to be circulated through the rail at pressures above 200 psig keeping the DME in the liquid state. Fuel exiting the rail is cooled by finned tubed heat exchangers and recirculated to the rail using a gear pump. A modified LPG tank (for use on recreational vehicles) stores the DME- diesel fuel blend onboard the shuttle bus.

Biodiesel fuels are widely known to yield an increase in NOx emissions in many diesel engines. It has been suggested that the increase in NOx is due to injection timing differences caused by the low compressibility of biodiesel. In this work, comparisons of injection timing and duration were performed for diesel fuel and a range of biodiesel blends (B20 to B100). The fuel injector on a 4-stroke, single-cylinder, four horsepower, air-cooled, direct injection diesel engine was positioned in a spray chamber while the engine was motored and fuel was delivered to the injector by the fuel pump on the engine. Spray visualization and quantification of injection timing were performed in the spray chamber using an engine videoscope, light attenuation from a HeNe laser and fuel line pressure, and were synchronized to crank shaft position.

Several oxygenates have been proposed and tested for use with diesel fuel as a means of reducing exhaust emissions. This paper examines dimethyl ether (DME), which can be produced in many ways including via Air Products and Chemicals, Inc's Liquid Phase Technology (LPDME ™). Modest additions of DME into diesel fuel (2 wt.% oxygen) showed reductions in particulate matter emissions, but the previous data reported by the author from a multicylinder Navistar 7.3L Turbodiesel engine were scattered. In this study, experiments were performed on a multi-cylinder Navistar 7.3L Turbodiesel engine to repeatably confirm and extend the observations from the earlier studies. This is an important step in not only showing that the fuel does perform well in an engine with minor modifications to the fuel system, but also showing that DME can give consistent, significant results in lowering emissions.

Blends of up to 40% by volume methanol in a methanol-gasoline fuel blend were supplied to a single cylinder engine operating under controlled conditions. The following effects are reported as the methanol concentration increases. The lean misfire limit is extended 0.04 Ø by using a blend containing 40% methanol compared to the base fuel. It is also noted that the lean misfire limit does not vary until a blend containing greater than 20% methanol was used. Torque and thermal efficiency increase significantly. Percent by volume concentrations of carbon monoxide, carbon dioxide and oxides of nitrogen do not change, although oxides of nitrogen reported as mass per power output per hour decrease.