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Technical Paper

An Innovative I-Bumper Concept for Improved Crashworthiness of Military and Commercial Vehicles

2008-04-14
2008-01-0512
The greatest demand facing the automotive industry has been to provide safer vehicles with high fuel efficiency at minimum cost. Current automotive vehicle structures have one fundamental handicap: a short crumple zone for crash energy absorption. This leaves limited room for further safety improvement, especially for high-speed crashes. Breakthrough technologies are needed. One potential breakthrough is to use active devices instead of conventional passive devices. An innovative inflatable bumper concept [1], called the “I-bumper,” is being developed by the authors for crashworthiness and safety of military and commercial vehicles. The proposed I-bumper has several active structural components, including a morphing mechanism, a movable bumper, two explosive airbags, and a morphing lattice structure with a locking mechanism that provides desired rigidity and energy absorption capability during a vehicular crash.
Technical Paper

An External Explosive Airbag Model for an Innovative Inflatable Bumper (I-bumper) Concept

2008-04-14
2008-01-0508
In the I-bumper (inflatable bumper) concept [1], two explosive airbags are released just before the main body-to-body crash in order to absorb the kinetic energy of colliding vehicles. The release also actuates other components in the I-bumper, including a movable bumper and an energy absorption morphing lattice structure. A small explosive charge will be used to deploy the airbag. A conventional airbag model will be used to reduce the crash energy in a controlled manner and reduce the peak impact force. An analytic model of the explosive airbag is developed in this paper for the I-bumper system and for its optimal design, while the complete system design (I-bumper) will be discussed in a separate paper. Analytical formulations for an explosive airbag will be developed and major design variables will be identified. These are used to determine the required amount of explosive and predict airbag behavior, as well to predict their impact on the I-bumper system.
Journal Article

Cycle-Resolved NO Measurements in a Spray-Guided SIDI Engine using Fast Exhaust Measurements and High-Speed OH* Chemiluminescence Imaging

2008-04-14
2008-01-1072
A potential correlation between OH* chemiluminescence and exhaust NO concentration is investigated to pursue a simple diagnostic technique for measurements of NO cycle-to-cycle fluctuations. Previous investigations of NO formation in a direct-injection gasoline engine have indicated that there may be a correlation between the concentration of NO and OH* chemiluminescence. Shortcomings of this work, namely phase-locked measurements, were overcome in the present study by using highspeed imaging capability to obtain chemiluminescence within the entire engine cycle and from entire engine cylinder volume. Cycle-resolved NO exhaust gas detection were performed synchronously with the chemiluminescence measurements on an optical spark-ignited engine with spray-guided direct-injection. A quartz cylinder liner, head and piston windows provide optical access for a highspeed CMOS camera and image intensifier to capture OH* images.
Technical Paper

Component Mode Synthesis for Substructures with Non-Matching Interfaces

2007-05-15
2007-01-2333
When performing vibration analysis of complex vehicle structures, it is often important to be able to evaluate the effects of design changes in one or more substructures (e.g., for design optimization). It may also be convenient to allow different components to be modeled independently by different groups or organizations. For both cases, it is inevitable that some substructures will have non-matching finite element meshes at the interface where they are physically connected. Thus, a key challenge is to be able to handle the dynamic assembly of components with non-matching meshes and the subsequent global vibration analysis in a systematic and efficient manner. To tackle this problem, the enhancement of component mode synthesis methods for handling finite element models partitioned into non-matching substructures is considered in this paper. Some existing methods are reviewed, and new methods are developed.
Technical Paper

Distance Cues and Fields of View in Rear Vision Systems

2006-04-03
2006-01-0947
The effects of image size on perceived distance have been of concern for convex rearview mirrors as well as camera-based rear vision systems. We suggest that the importance of image size is limited to cases-such as current rearview mirrors-in which the field of view is small. With larger, richer fields of view it is likely that other distance cues will dominate image size, thereby substantially diminishing the concern that distortions of size will result in distortions of distance perception. We report results from an experiment performed in a driving simulator, with static simulated rearward images, in which subjects were asked to make judgments about the distance to a rearward vehicle. The images showed a field of view substantially wider than provided by any of the individual rearview mirrors in current systems. The field of view was 38 degrees wide and was presented on displays that were either 16.7 or 8.5 degrees wide, thus minifying images by factors of 0.44 or 0.22.
Technical Paper

Crank-Angle Resolved Imaging of Fuel Distribution, Ignition and Combustion in a Direct-Injection Spark-Ignition Engine

2005-10-24
2005-01-3753
A combination of imaging techniques for investigations of highly transient processes and cyclic variations in internal combustion engines is presented. The single high-speed camera setup uses a CMOS camera combined with a two-stage image-intensifier and two excimer lasers. Fuel mixing, ignition and combustion were monitored via planar laser induced fluorescence imaging of toluene as a tracer that was added to iso-octane in combination with the simultaneous recording of light emission from the spark plasma and OH* chemiluminescence of the developing flame. Image frame rates of 12 kHz for hundreds of cycles were achieved. Application to misfire events in a spray-guided gasoline direct-injection engine is described to illustrate the merits of the technique.
Technical Paper

Model Update Under Uncertainty and Error Estimation in Shock Applications

2005-05-16
2005-01-2373
Numerical models are used for computing the shock response in many areas of engineering applications. Current analysis methods do not account for uncertainties in the model parameters. In addition, when numerical models are calibrated based on test data neither the uncertainty which is present in the test data nor the uncertainty in the model are taken into account. In this paper an approach for model update under uncertainty and error estimation for shock applications is presented. Fast running models are developed for the model update based on principal component analysis and surrogate models. Once the numerical model has been updated the fast running models are employed for performing probabilistic analyses and estimate the error in the numerical solution. The new developments are applied for computing the shock response of large scale structures, updating the numerical model based on test data, and estimating the error in the predictions.
Technical Paper

Driver Workload for Rear-Vision Systems With Single Versus Multiple Display Locations

2005-04-11
2005-01-0445
Advances in camera and display technology have increased interest in using camera-based systems for all rear-vision functions. The flexibility of camera-based systems is unprecedented, and raises the possibility of providing drivers with fields of view that are very different from, and potentially much better than, those of conventional rearview mirrors. Current fields of view are based on a combination of driver needs and the practical constraints of mirror systems. In order to make the best use of the greater flexibility offered by cameras, a reassessment of drivers' needs for rear vision is needed. A full reassessment will require consideration of many factors. This paper offers a preliminary analysis of one of those factors: the visual workload involved in using rear-vision systems with single versus multiple displays.
Technical Paper

Impact of Fluorescence Tracers on Combustion Performance in Optical Engine Experiments

2004-10-25
2004-01-2975
For applications of planar laser induced fluorescence (PLIF) to measure the fuel or equivalence ratio distributions in internal combustion (IC) engines it is typically assumed that the addition of a fluorescence tracer to a base fuel does not alter the combustion performance. We have investigated the impact on combustion performance through the addition of various amounts of 3-pentanone or toluene to iso-octane fuel. Correlations between equivalence ratio for a range of fuel/tracer mixtures and engine parameters, like peak pressure, location of peak pressure, indicated mean effective pressure (IMEP), and peak burn rate are discussed for data obtained in a spark-ignition direct-injection (SIDI) gasoline engine operated with near homogeneous charge. For typical tracer concentrations the impact on combustion performance is mostly negligible.
Technical Paper

First Order Analysis for Automotive Body Structure Design - Part 3: Crashworthiness Analysis Using Beam Elements

2004-03-08
2004-01-1660
We have proposed First Order Analysis (FOA) as a method, which the engineering designers themselves can use easily in an initial design stage. In this paper, we focus on the crashworthiness, and present the method to predict the collapse behavior of the frame member. This method is divided into two parts. Those are (1) collapse analysis under loading conditions of combined axial force and bending moment to the cantilever, and (2) collapse analysis of structural member considering the previously obtained moment - rotation angle relationship using the beam element. In comparison with the results according to the detailed Finite Element Analysis (FEA) model, effectiveness and validity of this method are presented.
Technical Paper

The Roles of Camera-Based Rear Vision Systems and Object-Detection Systems: Inferences from Crash Data

2004-03-08
2004-01-1758
Advances in electronic countermeasures for lane-change crashes, including both camera-based rear vision systems and object-detection systems, have provided more options for meeting driver needs than were previously available with rearview mirrors. To some extent, human factors principles can be used to determine what countermeasures would best meet driver needs. However, it is also important to examine sets of crash data as closely as possible for the information they may provide. We review previous analyses of crash data and attempt to reconcile the implications of these analyses with each other as well as with general human factors principles. We argue that the data seem to indicate that the contribution of blind zones to lane-change crashes is substantial.
Technical Paper

Infrared Night Vision Systems and Driver Needs

2003-03-03
2003-01-0293
Night vision enhancement systems (NVES), which use infrared (IR) cameras, are designed to supplement the visibility provided by standard headlamps. There are two main NVES systems: active, near infrared (NIR) systems, which require an IR source but give a complete picture of the scene in front of the driver, and passive, far infrared (FIR) systems, which do not need an IR source but only enhance relatively warm objects (such as people and animals). There are three main display alternatives: a head-up display (HUD) superimposed on the direct view of the road, a HUD just above the dashboard but separated from the direct view, and a conventional display somewhere in the dashboard. This paper analyzes what a NVES should do to improve night visibility based on night crash statistics, driver vision and visibility conditions in night driving, driver tasks and behavior, and the options offered by various technological approaches. Potential problems with using NVES are also discussed.
Technical Paper

Framing Effects on Distance Perception in Rear-Vision Displays

2003-03-03
2003-01-0298
The increasing availability of camera-based displays for indirect vision in vehicles is providing new opportunities to supplement drivers' direct views of the roadway and surrounding traffic, and is also raising new issues about how drivers perceive the positions and movements of surrounding vehicles. We recently reported evidence that drivers' perception of the distance to rearward vehicles seen in camera-based displays is affected not only by the visual angles subtended by the images of those vehicles, but also by the sizes of those images relative to the sizes of the displays within which they are seen (an influence that we have referred to as a framing effect). There was also evidence for a similar, but weaker, effect with rearview mirrors.
Technical Paper

Driving with HID Headlamps: A Review of Research Findings

2003-03-03
2003-01-0295
High-intensity discharge (HID) headlamps have several advantages over tungsten-halogen headlamps, including greater light efficiency (lumens per watt) and longer life. However, from the safety point of view, the primary attraction of HID headlamps is that, because they produce more total light, they have the potential to provide more useful illumination to the driver. At the same time, there are concerns with the effects of HID illumination on perception of the colors of important objects and glare to oncoming traffic. This paper reviews research evidence that we have accumulated over the past 14 years concerning the potential benefits and drawbacks associated with the use of HID headlighting. We conclude that the evidence strongly supports the use of well-designed HID headlamps.
Technical Paper

A General Failure Criterion for Spot Welds with Consideration of Plastic Anisotropy and Separation Speed

2003-03-03
2003-01-0611
A general failure criterion for spot welds is proposed with consideration of the plastic anisotropy and the separation speed for crash applications. A lower bound limit load analysis is conducted to account for the failure loads of spot welds under combinations of three forces and three moments. Based on the limit load solution and the experimental results, an engineering failure criterion is proposed with correction factors determined by different spot weld tests. The engineering failure criterion can be used to characterize the failure loads of spot welds with consideration of the effects of the plastic anisotropy, separation speed, sheet thickness, nugget radius and combinations of loads. Spot weld failure loads under uniaxial and biaxial opening loads and those under combined shear and twisting loads from experiments are shown to be characterized well by the engineering failure criterion.
Technical Paper

Failure Modeling of Spot Welds Under Complex Combined Loading Conditions for Crash Applications

2002-07-09
2002-01-2032
Experiments to obtain the failure loads of spot welds are first reviewed under combined opening and shear loading conditions. A failure criterion is then presented for spot welds under combined opening and shear loading conditions based on the results from the experiments and a lower bound limit load analysis. In order to account for spot welds under more complex loading conditions, another lower bound limit load solution is presented to characterize the failure loads of spot welds under combinations of three forces and three moments. Based on the limit load solution, an engineering failure criterion is proposed with correction factors determined by different spot weld tests. The engineering failure criterion can be used to characterize the failure loads of spot welds with consideration of the effects of sheet thickness, nugget radius and combinations of loads.
Technical Paper

Distance Perception in Camera-Based Rear Vision Systems

2002-03-04
2002-01-0012
The importance of eye-to-display distance for distance perception in rear vision may depend on the type of display. At least in terms of its influence on the effective magnification of images, eye-to-display distance is almost irrelevant for flat rearview mirrors, but it is important for convex rearview mirrors and for other displays, such as video displays, that create images closer to the driver than the actual objects of interest. In the experiment we report here, we investigate the influence of eye-to-display distance on distance perception with both flat rearview mirrors and camera-based video displays. The results indicate that a simple model of distance perception based on the visual angles of images is not very successful. Visual angles may be important, but it appears that relationships between images of distant objects and the frames of the displays are also important. Further work is needed to fully understand how drivers might judge distance in camera-based displays.
Technical Paper

Benefits of Applying Adaptive Headlighting to the Current U.S. and European Low-Beam Patterns

2002-03-04
2002-01-0524
This analytical study examined the potential benefits of applying two embodiments of adaptive lighting to the U.S. and European low-beam patterns: curve lighting that involves shifting the beam horizontally into the curve, and motorway lighting that involves shifting the beam vertically upward. The curve lighting simulations paired 240-m radius left and right curves with a horizontal shift of 10°, and 80-m radius curves with a horizontal beam shift of 15°. The motorway lighting simulations involved upward aim shifts of 0.25° and 0.5°. For both curve and motorway lighting, changes in both seeing and glare illuminance were considered. Market-weighted model year 2000 U.S. and European beam patterns were used. We conclude that curve lighting, as simulated here, would substantially improve seeing performance on curves for both types of beams. On right curves (but not on left curves) there would be an increase in disability glare for oncoming traffic.
Technical Paper

High-Beam and Low-Beam Headlighting Patterns in the U.S. and Europe at the Turn of the Millennium

2002-03-04
2002-01-0262
This study was designed to provide photometric information about current U.S. and European high- and low-beam headlamps. The sample included 20 headlamps manufactured for use on the 20 best-selling passenger vehicles for model year 2000 in the U.S., and 20 headlamps manufactured for use on the 20 best-selling passenger vehicles for model year 2000 in Europe. The vehicles sampled represent 49% and 47%, respectively, of all vehicles sold in the U.S. and in Europe. The lamps were purchased directly from vehicle dealerships. The photometric information for each lamp was weighted by the sales figures for the corresponding vehicle. The results are presented both in tabular form for the 25th-percentile, the median (50th-percentile), and the 75th-percentile luminous intensities, as well as in graphical form (for the median luminous intensities), both for high- and low-beam headlamps (from 45° left to 45° right, and from 5° down to 7° up).
Technical Paper

Modeling of Effort Perception in Lifting and Reaching Tasks

2001-06-26
2001-01-2120
Although biomechanics models can predict the stress on the musculoskeletal system, they cannot predict how the muscle load associated with exertion is perceived. The short-term goal of the present study was to model the perception of effort in lifting and reaching tasks. The long-term goal is to determine the correlation between objective and subjective measures of effort and use this information to predict fatigue or the risk of injury. Lifting and reaching tasks were performed in seated and standing situations. A cylindrical object and a box were moved with one hand and two hands, respectively, from a home location to shelves distributed in the space around the subject. The shoulder and torso effort required to perform these tasks were rated on a ten point visual analog scale.
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